UNITOR HI-TEMP INSTRUCTIONS FOR USE, fully understood. Before proceeding, please read the following instructions carefully to ensure that proper procedures are Metal Grade Mi-Temp repair compound is wceramic and stanlessfilled one-part water based paste, It is formulated using the most anced inorganic resin technology and is terperarure resistant up te 1093°C (2000°R), HiTemp is used te seal joins, defeets, cracks and voids in cast iran, steel and stainless steel NB. Hi-Tremp should not be used on ‘iminium or aluminium alloys | SURFACE PREPARATION Heavy comtaminetion due to oil or grease should be remove! using, Universal Cleaner. (Included in the acessories kil. Abrasive blasting isthe prefemred burface preparation, A) Remove all contamination (ol, grease and dir) with Universat Cleaner. By Removeall loose rwstand surface coatings © Roughen the surface, preferably with abrasive blasting Akernatively adie grinder, nevdle scalar oa grinder may be used, If grinding, make sure the surf is roughened, net polished. Where erinding or needle ‘eanning is used, che surface should be exon seored to improve adhesion D) To ersute tha all contarination is removed, cary outa final degreasing ‘with Cniversal Cleaner. Cloths should be frequently changed to avoi spreading contamination Cn deeply pitted sufaces of porous ca Universal Cleaner should be worked into the surface with a brush and ‘washed off using excess cleaner. If embeclded cls are present in porous castings, they should he bummed out at high temperature. F) Pars (for example, threads of bearing surfaces) whieh most remain position during application but which should not adhere to Hi-Temp must be eoared with Release Agent ¢included in the sovessories kit. ings, 2. MIXING Hi-Temp is. ready to use, single part paste. Prior lo opening the pouch make sue the contents are mixed throughly by kneading the pouch knife ora pair of scissors cut pou ‘out the required amount of product onto, sles TOWER elidokO ‘olla corner of t iid squeeze a clean working surfiee. Fold and elip pouch in order io save residual paste 3, APPLICATION Prepared surfaces should be dry. Use a spatula or putty knife and press the material onto the prepared area, working the material into any cracks and surface defects, HiTemp can be used for applications up to 9 mun (G:8") thick. Let the product air dry for Five to seven hours a room temperature. When ued on heavy seetions anc! where build up will exceed 9 mini (3/8") use the following technique: Fill section up to 9 mm (8) in one step. Let the product fully cure (16-24 hours) before adding another 9 mm 3:8") in-a second step. Let the product ‘cure again. Continue this procedure unl the groove is filled, The reason for 9 mm (3/8") maximum thickness per layer for the Hi-Temp product is thet it isa single component systems in an ‘aqueous solution, The water must have the possibility to dry out. The water in sections above 9 rain (3/8") would not dry out, and upon exposure to high temperatures would effervesce and bubble. Irs alsa recommended that the paste be heat cured at 90°C (20°F) heowwen applications. Fer repairing holes, repairs should be made using @ metal sereen. First apply HiTemp, then form and place the sereen inside the hole and then apply second coating of Hi'Pemp to cover the soreon, 4. MACHINING, ‘When the material is fully cured fora minimum of 24 hours at 20°C (68°F), sanding, grinding and machining ete cca be eairied ont using standard cohginceting practices. Hi-Temp exhibit Nigh therma conductivity as well as cexcelleat resistance io abrasives, Fuels, oils and solvents S.CLEANING In uncured siate ‘emp is cleaned Up with Seap and water 6, HEALTH AND SAFETY Hicles normal good practi pcan be safely used ae long as A Fully detiled Material Safety Date Sheet is included with the Kit The information provided in this Instructions for Use sheet is intended as «i general guide only. Users should. determine the suitability of the product Jor their own particular purposes by lhei own tests, Detailed specifications are available on requ st from Unitor. racks and holes, Repairs pin warped sucfaces on high temp: erature low pressure sysiems including incinerators, manifolds, stacks, heat exchangers and turbines Work procedare for heavy build up lo mm S&S ra SS Furst step Cure for 16-24 hours before applying second layer j2mm Second step.UNITOR HI-TEMP PRODUCT SPECIFICATION SHEET HI-TEMP PRODUCT. ;CRIPTION IDENTIFICATION SHELF La APPLICATION DATA CURING TIME, TECHNICAL DATA PuYS/ ME PROPERTIES SERVICE, TEMPERATURES HEMICAL RESISTANCE HEALTH AND SAFETY PRODUCT NAME KITCONSISTS OF: “APPLICATION, Product NovKIT WEIGHT Metal rade HI-TEMP. 10 pes. nouches witepaie For use on high temperature 1016002720 pe. compound, applications With all kits comess x pair of Gloves, | pe. Working daia sheet, I pe. Safety Data Sheet Pouche with meiallic grey paste ] remor Orr | Zyeurs wien slored in waopened origina thes between °C 103 MIXING RATIO POT LIFE (MINUTES) WORKING TIME | 15" Ready for use as supplied onlystir and squeeze out, * Paste will begin to dry and "skin" immediately when the pouch although sub-surface phase will net dry fully for 16-24 hours. Best applied when ambient temperature is: 7°C to 35°C (45-95°R) is openeil, Option 1) Air dry lor 16-24 hours then gradually raise temperature t0 of Woter blisters muy appear if transition through 100°C (2 10°F Option 2) Air dry for erating conditions to0 vapid, yours ther cure at LO0C (210°F) for 2-4 hoursprior to operation Specific Gravity 1,56 gfem! . Coefficient of thermal expansion ASTM E-831-93, °C sx10" 6 hours at room temp. 0,6 Nima? 50 psi_ Shear strength 24 hours al room temp. 1,9 Nimm | 280 psi ASTM D 1002 6 hours at room temp. Thour_at200°C/400°F_| 2.7 Nimm* | 390 psi 24 hours at room temp. + 3 hours at 90°C /200°F 31. Nim! | 450 psi Test perlormed on grit blasted mild steel MAXIMUM TEMP. MINIMUM TE + 10932C/2000°R = 40°C/-4°F This product is resistant to a wide range of acids, bases and solvents, However, immersion service is not recommended cue to it's slightly porous structure, As long as good practice is obseevedHI-TEMP can be safely used. Wearing of rubber gloves is advisable during use. Prior to using this product please consult the Safety Data Sheet provided with each packaged product,