« _JMETRO PROJECT Dubai Rapid Link DUBAI RAPID LINK CONSORTIUM DUBAI METRO PROJECT OFFICE Contract No.: DMO01 CDRLNo.: NA Project Title: DUBAI METRO CDRL Title: N.A Document Title: Method Statement For Installation of Fire Suppression (FM 200) System Revision History E D AS Az Al First Issue NIA Signed below a warK | DATE DESCRIPTION RAIL own APPROVED Project Director ‘S. Shimamura Deputy Project rector |S. Sasaki fer WAG 5 hag Ghecked By (ANCE Mananen | J Whey q Checked By (Safely Manager) | M. Gurung (4p, Checked By Checked By (Project Manager) | R, Ozalp joveee By Checked By (Design Manager) | M. Makino | Prepared By Prepared By H. ro DATE DATE 10" Oct RAIL SYSTEM ‘CIVIL JV ‘CONTRACTOR'S DOCUMENT No.: | DOCUMENT No.: REVISION DM001-X-AST-GEM-MT-DCG-401196 AlET et TABLE OF CONTENTS Section No. Title 010 Purpose 02.0 Scope and Application of Work 03.0 References 04.0 Definitions and abbreviations 05.0 Specification Clauses 06.0 Resources Mobilization Plan 07.0 Construction Equipment 08.0 Personnel 09.0 Materials 10.0 Construction Procedure and Construction Methods 11.0 Responsibility 12.0 Design and Drawings 13.0 Statutory Consents 140 Work Program 15.0 Quality Assurance 16.0 Health & Safety 170 Environmental Policy 18.0 Relevant Documentation 19.0 Sub Contractors 20.0 Risk & Hazard Assessment 21.0 Organization Chart 22.0 Inspection and Testing Attachment * Risk assessment form Check List for Completion of installation of. Fire Supression (FM200) system. 3 Test Report Format for Trial Run of Fire Supression (F200) system * Inspection and Test Plan rus sree NATO nex AST- CEN ar-nco—4e1H6 At Pope 1017 ‘inesion aaa ete Docu er Dunc 4i 4.0 Purpose. ‘This document defines the methods to be adopted to ensure that the works conducted at site are in compliance with the approved designs and equipment approvals. That the equipments are installed in accordance with the approved design and using recognized installation practices that are safe and compliant with the Project Safety Plan and associated Safety Procedures. That the inspection and testing of the works are in compliance with the Project Quality Plan, its associated Quality Procedures and an approved Inspection and Test Plan for the works. The method statement describes the procedure for Equipment Delivery Inspection, Storage, Installation, Inspection and Testing of FIRE SUPRESSION (FM200) SYSTEM. 2.0 Scope and Application of Work: This document is concerned with the on site inward inspection, installation and testing methods to be adopted to ensure that all Fire Supression (FM200) system supplied, installed, tested and inspected for the works are in accordance with the DUBAI METRO Project requirements. The work methods are summarized as follows: 2.1 PREPARATION WORK, 2.2 INSTALLATION PROCEDURE FOR MECHANICAL COMPONENTS, 2.3 INSTALLATION PROCEDURE FOR ELECTRICAL COMPONENTS, 2.4 INSPECTION OF INSTALLATION, 2.5 HANDING OVER DRY RUN TEST, 3.0 References This document has been prepared with reference to the following documents: ‘Project Safety Plan and associated procedures Project Environmental Pian and associated procedures Project Quality Plan and associated procedures Specifications issued by Dubai Municipality © Part 2 ~ GENERAL TECHNICAL DOCUMENTS, GENERAL SPECIFICATIONS, DOC. NO. PS007-T-ALLI-PMP-TN-SYS-175001-82 © Part 4: CIVIL WORKS - UNDERGROUND SECTIONS, SPECIFIC TECHNICAL DOCUMENTS, ELECTROMECHANICAL EQUIPMENT, PARTICULAR SPECIFICATIONS. DOC. NO. PS007-T-ALLI-EME-TN-SYS- 180502-B2. NFPA 2001 Relevant design document approvals. Relevant equipments approvals. Manufacturer's instructions/ catalogues/ recommendations. 4.0 Definitions and Abbreviations AHU Air Handling Unit ASHRAE — American Society for Heating, Refrigeration and Airconditioning Engineers BS British Standard Dep Design Control Point DM Dubai Municipality DURL Dubai Rapid Link Consortium DwP Detailed Works Programme EN Euro Norm ENG The Engineer EOL End of Line ETASET E&M Sub contractor LETN00 STATEMENT FOR! NSTALLATONOF FRE lar al edt leds aoe dale Paget? ‘SueRession (rate systeeal Fire Supprssing gas Gl Galvanized Iron HSS Health and Safety Standard HVCA Heating and ventilating Contractors Association ITP Inspection and Test Plan LPs Lighting Power Station MP Management Procedure NA Not Applicable NCR Non Confirmity Report PPE Personal Protective Equipment RPM Revolution Per Minute RTA Dubai Roads and Transport Authority SEM Structural E&M requirements TPS Traction Power Station 5.0 Specification Clauses The specification requirements for FIRE SUPRESSION (FM200) SYSTEM are as contained in the following clauses: Specification: * Part 4: CIVIL WORKS — UNDERGROUND SECTIONS, SPECIFIC TECHNICAL DOCUMENTS, ELECTROMECHNICAL EQUIPMENT, PARTICULAR SPECIFICATIONS. DOC. NO, PS007-T-ALLI-EME-TN-SYS-180502-B2 ‘Installation will be according to NFPA 2001 In addition to the requirements of the specification referred above, the FIRE SUPRESSION (FM200) SYSTEM installations shall be installed as per the detailed shop drawings prepared by ETASET based on approved design to be provided by the DURL, as approved by the ENG and the installation instructions of the manufacturer 6.0 Resources Mobilization Plan According to the works programme, and planned site access availability at the respective work sites, appropriate staff, labour, equipment and materials will be mobilized to the site to install the FIRE SUPRESSION (FM200) SYSTEM in accordance with the approved design. The actual mobilization of staff, labour and equipment and the materials delivery schedule will be dependent on site access. Actual site access dates will need to be notified by DURL at least four weeks ahead of targeted handing over of the site and confirmation of site access date one week before the access date. Notification and confirmation of site access dates shall be provided by DURL to ETASET as required. It is understood that DURL will be responsible for the provision of appropriate types and quantities of cranes, cradles, working platforms and scaffoldings. Temporary construction water supply, ventilation, power supplies and lighting systems will be provided to all works locations by DURL. Aspects of the ETASET mobilization of the various resources are described in detail in the following sections of this method statement. 7.0 Construction Equipment It is envisaged that no major plant or equipment will be required to be provided by ETASET for the activities involved in the supply and installation of the FIRE SUPRESSION (FM200) SYSTEM systems. The typical construction equipment requirements is as listed below, and will be used for erection activities at site. won STATEMENT TORI MTALLATION OF Fins Soeur He DUSE-T-AST-GEILUT-D0-0186 At amor?8.0 9.0 10.0 (Meron STATEMIRIT ORL WETALLATION OF FRE, oan Na ONORY-X-AST-GEM-AN-OCO-OH At a he 7.1 PPE for all staff and labour 7.2. Measuring tapes and setting out markers 7.3 Pipe threading dies 7.4 Spanner set /Other Hand Tools 7.8 Certified chain blocks, Nylon straps /shackles/ Spreader bar 7.6 Mobile Crane/Tower Crane 7.7 Scaffolding 7.8 Other special tools for FIRE SUPRESSION (FM200) SYSTEM assembly 7.9 Spirit Level 7.10 Measuring instruments Note: All powered hand tools shall be suitable for use with a 110 volt power supply. Personnel Installation of the FIRE SUPRESSION (FM200) SYSTEM will be organized from a central location by the project management team. It is envisaged that the installation of FIRE SUPRESSION (FM200) SYSTEM on site will be conducted by one or more FIRE SUPRESSION (FM200) SYSTEM installation teams. Each FIRE SUPRESSION (F200) SYSTEM installation team will comprise of a supervisor, up to 2 skilled workers/riggers and up to 4 helpers. The FIRE SUPRESSION (FM200) SYSTEM installation teams will report to the site construction management organization, in general, and the Station Engineer (Mechanical) in particular. The personnel on site will be fully competent to carry out the installation of FIRE SUPRESSION (FM200) SYSTEM and all related works associated with it. The site personnel will have attended the required contractors safety induction and/or competency training and will abide by the health & safety plans, policy and procedures as well as Environmental Plan. Personnel will be deployed to the various sites on the basis of programme requirement and site access availability. It is intended that the works teams will be organised by geographical areas. Materials The FIRE SUPRESSION (FM200) SYSTEMs will be procured from approved vendors. Materials/components will be ordered as per approved material submittal. All items delivered to the site will first be inspected to check that they are in accordance with delivery documents, and that they are free from any damage caused during transportation to site. Delivery documentation shall be checked for completeness. Defective or damaged equipment shall be notified to the supplier and stored on site at a suitable quarantine location, The defective equipment will be either replaced or repaired at the option of the supplier. The inward inspection of materials will be carried out in accordance with the relevant QA/QC procedure (Document Number DMO01 ~ X - AST ~ GEM ~ PR -DCC-409603). No materials will be permitted to be used without being inspected on arrival to the site. Construction Procedure and Construction Methods The construction procedures and methods described here are based upon the scope and application of the method statement summarized in section 2 of this method statement and the work methods are structured accordingly. These procedures are for use and guidance of only those personnels responsible for installation of FM200 system. Paget? ‘Suomesson acy searen10.1 PREPARATION WORK. Before commencement of installation, following are required to be ensured. * Check the shop drawing of the FIRE SUPRESSION (FM200) SYSTEM layout is approved, and that the same is issued with "Approved for Construction” status, in accordance with document control procedures. * Check that the design of the Builders Work and SEM requirements, as applicable, is approved, and that the Builders Work and SEM requirements drawings, as applicable, are issued with “Approved for Construction” status, in accordance with document control procedures. Check that the applicable builder's works and SEM requirements works are completed. If these provisions are available and adequate a Joint taking over inspection between DURL and ETASET shall be conducted and recorded. Cheek that site access to the work area for installation is available, that the works area Is clean and safe and that the temporary services provisions are available. Check that all the materials and components of Fire Supression (FM200) system have been delivered and inspected as per ITP. If any of the above is not found Ok work will not start and a NCR will be issued. After getting familiarised with the system and its concept the supervisoriforeman explains procedures for installation and safety precautions to be taken by the installation personnels. 10.2 INSTALLATION PROCEDURE FOR MECHANICAL COMPONENTS: «Fix the supports for pipes on the ceiling/wall as per approved drawings. Cut pipes as per approved drawings and thread those using sharp dies. Clean the pipes internally to remove burrs and foreign material. Ensure pipes are free from particulate matter and oil residue before installation. + Install pipes as per approved drawings. Apply jointtape only to the male portion of the threads of pipes. Seal all penetration with fire stopping sealant. Arrange visual inspection of pipes for proper location. Paint the pipes as per approval. Check that the location of cylinders is suitable for inspection, testing, recharging and other maintenance activities. If it is found otherwise. Inform the concerned get the approval for an alternate location. Check that nozzles are installed as per the part numbers shown on drawings. Check that correct type of nozzle (180°/360°) is used. Check that 360° nozzles are located at the centre of the room and O° near the wall of the room. Check that pipe work is pneumatically tested as per NFPA 2001 with Nitrogen gas. = Check the nameplate of the cylinders to confirm the weight of the agent. Tare weight, gross weight and super pressurization level are as per the shop drawings. * Verify that the pressure gauge of cylinder is within the ‘green range’. Position the cylinders vertically and secure it firmly to the wall. Ensure that a check valve is installed in the manifold for main/teserve system and ensure that it allows the flow of gas from cylinder to the nozzle. After installation of piping and system components. Check each segment of piping to Powe sor7 ‘ee STATIMENTFORISTALLATIONGF ME gaya DOE ICABT-GU-DEC-0108 KY11.0 12.0 ie ensure that it is as per length used in flow calculations. Should there be a change; flow calculation is done again based on the as built piping to ensure the orifice size matches. 10.3 INSTALLATION PROCEDURE FOR ELECTRICAL COMPONENTS + Install the initiating and releasing circuits as per approved drawings * Identify the cables as with tags and terminate cables with ferrules. Ensure that location of the manual release unit is accessible always even during fire conditions. * Locate all devices so that it will not be subjected to damage. «Install smoke detectors as per approved drawings. « Ensure that detectors are installed in a cross zoned configuration. Check that EOL resistors are installed for all devices and are of correct. Ensure that terminations inside the control panel are completed as per approved wiring diagrams. © Check that batiery is provided inside the control panel. «Ensure that FM 200 system's control panel is interfaced with Fire alarm system. * Check that EOL resistors are installed in the detection and bell circuits. © Check that warning sign is installed at the entrance of the protected area 10.4 INSPECTION OF INSTALLATION. Inspect whether the installation is completed as per approved shop drawings and all debris has been removed. © Check the detectors are away from supply air grilles as per approved drawings. + Inspect all components visually for any damages. 10.5 HANDING OVER DRY RUN TEST » Remove the solenoid valve. «Test whether fire detectors are sensing by spraying aerosol. * Check for manual operation of panel by pressing manual operation button on the panel. * Check whether initiating signals are send to the solenoid valve after sensing/pressing of manual operation button. * Record the testing Responsibility The Project Manager (mechanical) is the overall responsible person for the process implementation of the works. The Construction Managers will be responsible for all construction activities at the site and will directly supervise through erection supervisor / skilled workmen the work at site. The Construction Manager will also be responsible for arranging and controlling the inspection and testing activities. Notwithstanding the above, it is the responsibility of each individual employed in the project to take due care to ensure their own personal safety and that of their work colleagues. Design & Drawings FIRE SUPRESSION (FM200) SYSTEM installation drawings and FIRE SUPRESSION {ENT FOR! NSTALLATION OF FIRE Todadb nc tewt's-Astcaia wees al ae Pagesel7 srareat SpResoion (zo) Syste(F200) SYSTEM shop fabrication drawings will be prepared based on approved design and will be submitted separately for approval before commencement of works. 13.0 Statutory Consents Not Applicable 44.0 Work Programme Latest coordinated installation program will be strictly followed and fully complied. 18.0 Quality Assurance All procedures described in the approved quality plan for the Dubai Metro Project contract will be followed. 16.0 Health & Safety The execution of works will strictly follow the Project Safety Manual. 17.0 Environmental Policy The Execution of works will strictly follow the Project Environmental Plan. 48.0 Relevant documentation Approved Design Drawings _ Approved Shop Drawings (To be submitted later) Relevant codes as in approved design specifications Approved Equipment submissions. iP T™MOOMD Method statement 19.0 Sub Contractor ETASET has been appointed as E&M subcontractor for the stations and inter station annex bulldings of Dubai Metro project phase-1. It is envisaged that the FIRE SUPRESSION (FM200) SYSTEM installation works will be undertaken by specialist subcontractor as approved for the project and statutory authorities. 20.0 Risk Assessment & Hazard Analysis Risk assessment form is enclosed. 21.0 Organization Chart As per Organization Chart of the project 22.0 Inspection and Testing As per Attached ITP Meron STATEMENT FOR HISTALLATONOF FRE nee wevoc-sve at na Suenesson risen evar Became Me IH -K-AST-GERDUBAI METRO PROJECT. 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DRAWING REFS Romo. itm REF. Wor IMS Nos DMGO-X-AST-GEN-MT-DGo-a01196 MANUFACTURER: ITP No: DMo0#-¥-AST-GEM-IT-DEC-a07186 LOCATION TAREA: ee ACTIVES ITEMS TO BEINSFECTED staTus | REMARK 4 [Inspection at site documentations are th order 2. [Allshop drawings are marked approved for Installation. |drawings Builders works and SEM openings are made as per approved sho; 4 |Nozies are proper as per approved drawing 6 [Pressure testing completed 6 [Visual inspection done and found as per approved drawings Pott |CONIMENTS / DISCREPANCIES, IF ANY: {JV SITE ENGINEER, JV OG INSPECTOR SIGNATURE. [NAME JDATE re Form Wo. THI¥/402496/F1 * Locator: Salon NoJ/Station Neme/Level (BL or RL or CL or IEcr PL/Gid (or BioeH) No.Joos. Naz F:Sesc8 a _4eT DUBAI METRO PROJECT PAGE: 1 oft JEMPLOYER: RTA, GOVT. OF DUBA IMAIN GONTRACTOR : DURL ‘THE ENGINEER: SYSTRAPARSONS MEP SUBCONTRACTOR : ETA SET LLC. FORMAT FOR DRY RUN TEST FOR Fivi200 SYSTEM Room Nou: [nts No.: DM001-X-AST-GEM-MT-DCC~401196 IiTP No. DMO01-X-AST-GEM-IT-Dcc-402196, 88]. iysteument Name | — mooeLno. | 'NSTRUMSTSERVAL | cattisaTion DATE e ‘TEST ACTIVITIES. STATUS REMARK 4 [Check operetiobn of Fire supression panel manually 2. [Detecors sending checked with aerosol 3. [Initiation signal reaching solenoid after sensing/manual operation * Location: Staion No/Stallon Namef.evel (BL Ror CL orE or PLYIGHd (or Block) No. FT RESULT: ACCEPTABLE / UNACCEPTABLE REMARKS: ETA SET IV SITE ENGINEER JV. aC INSPECTOR [SIGNATURE | INANE lDaTE Form No, JTHSV/ 402196/72DUBAI METRO PROJECT Dubai Rapid Link Inspection & Test Plan aur 9 Ero Asantsicipocsin omer Ese rke2i1ZoysOUL| |-smaveo uoqusodso- 4 IWi961L0r-Oo0-1WWa0-18v-x-L00WG | :oLwauyseny | 20021001 “=eG ide Ae j vormndio SANS ye NOUWHOdHO? 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