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8377 EH3 100T Gottwald Eng
8377 EH3 100T Gottwald Eng
Drg. No Art. No
General assembly 1001150 1001150
Lubrication manual 33432 33432
Hydraulic Unit 1007518 1007518
Hydraulic diagram 1008551 1008551
Electrical diagram 1001119 1001119
• Technical specification
• Test procedure
• Test certificate
• Proof loading certificate
Rotator EH3
Load Capacity 100 tonne
Rotationspeed 1 - 5 RPM
Electrical data
Voltage 400 VAC
Frequenze 50 Hz
Control voltage 230 VAC
Max. current 10 A
Hydraulic
Pump running pressure 140 bar
Pump delivery 18 l/min
Tank capacity 55 l
Steel quality
(Equal to DIN st 52.3, ASTMA 709-50,
BS4360 50D) SIS 2134
Surface treatment
All steel surfaces sandblasted SA 2½
Primer 2 pack epoxy (2 coats)
Finish Vinyl based high build
Total minimum film thickness 200 µm
12 Mobile work platforms which are used in repair and service work on the
Rotator must be equipped with safety rails and kick plates.
2. Inspect the outside of the rotator for visible damage. Dismantle main cover
and inspect inside.
4. Check oil level in tank. If the tank is empty see section ”Starting up from
empty”. Start the electric motor which drives the hydraulic pump. Check
direction of the motor rotation, clockwise and counter clockwise.
If the hook is rotating in the opposite direction than desired, reverse the
R + T wires in the ASA-breaker. Access until the electrical circuits is gained
through the panel in the electrical cabinet on the side of the rotator.
7. Check that all lifting, and pulley axles are securely located.
General description
PUMP
Pump used is a gear-pump, capable of delivering 6 litre / min at a pressure of
180 bar.
TANK
The tank (capacity 55 l) is fitted with an pressurised air breather/filler cap
(operating at ± 0,14 bar).
MOTOR
The hydraulic power pack drives a Radial piston, hydraulic motor. This motor
is able to deliver high torque at low speeds.
Pressure settings
1. Pump running pressure to be set as described on drg.17327 to120 bar when
the Rotator is against mechanical stop. If the rotation is unlimited
(fitted with sliprings), this stop can be achieved by inserting a suitable steel
plate between the meshing gears.
2. The pressure is adjusted by turning the screw on the shock relief valve
located under the directional control valve on the motor.
5. Check rotation speed. The speed is adjusted by turning the screw on the
flow restrictor valve (on the valveblock placed between the pump and the
motor).
Start the pump and activate the El-valve on the hydraulic motor and adjust
the flow restrictor valve to the desired speed (approx. 3 R.P.M). The speed
is adjustable from 1-5 R.P.M.
_________
POWER SUPPLY
440VAC 60Hz
CONTROL VOLTAGE
115VAC
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 Housing complete 1001151 1001151 2-point and 4-point lifting attachment
2 1 Lower attachment 33452 56501
3 1 Cover assy. 1001192 1001192
4 1 Bellhousing assy. 1001160 1001160 Bellhousing 55312/ 21563
5 1 Gear wheel assy. 43059 56495
6 2 Lid assy. 38855 38855
7 1 Slip ring assy. 36810 36810
8 1 Bearing assy. 34979 34979
9 1 Hook assy. 35147 58883
10 1 Electrical assy. 1001119 1001119
11 1 Hydraulic assy. 1007518 1007518 Hydraulic diagram 1008551
12 1 Decoration 22784 22784
13 1 Socket adapter assy. 1000866 1000866 For ODU 309 socket, 24° angle
14 1 Clip for transformer assy. 1006080 1006080
15
16
17
Page 1 of 1
Article No: 1001151 HOUSING COMPLETE date:
Drawing No: 1001151 EH 3 / 100T sign: RGt 2004-02-03
Serial No: - rev: - -
Customer: -
Standard: -
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 HOUSING MACHINING 1001152 1001152
2 1 PROTECTION PLATE 1001161 1001161
3 1 HYD. BLOCK ATTACHMENT 35136 58878
4 1 FILTER ATTACHMENT 49075 49075
5 2 PLATE 42928 42928
6 1 PLATE 44987 44987
7 1 RING 34475 34475
Page 1 of 1
Article No: 1001192 COVER ASSY date
Drawing No: 1001192 EH 3 / 100T sign: LEE 2004-03-01
Serial No: - rev: - -
Customer: -
Standard: -
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 COVER 1001179 1001179
2 1 GASKET 22126 22126
3 8 SCREW M6S 16x40 75227
4 8 WASHER BRB 17x30 75296
5 18 SCREW M6S 10x35 A4 77026
6 18 WASHER BRB 10.5x22 A4 76520
7 2 LID ASSY 38852 38852
8 1 CABLE WAGON 71439
9 1 CABLE WAGON 71440
10 4 SCREW MC6S 6x A4 1000649
11 4 NUT A4-LM M6 77890
12
13
14
15
16
17
18
Page 1 of 1
Article No: 1001160 BELLHOUSING ASSY. date
Drawing No: 1001160 EH 3 / 100T sign: RGT 2004-02-02
Serial No: - - rev: - -
Customer: -
Standard: -
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 Bellhousing mach. 21563 55312
2 4 Screw 75172 M6S 12x30
3 4 Washer 75295 NORD-LOCK M12
4 12 Screw 75235 M6S 10x35
5 12 Washer 75294 BRB 10.5x22x2
6 1 Gasket 32197 55315
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
SWL Tonne
Manufacturer: Weight
Bromma Conquip AB Type
Serial No.
Manufacturing Year
POWER SUPPLY
400 VAC
440 VAC
460 VAC
CONTROL VOLTAGE
24 VDC
115 VAC
230 VAC
FREQUENCY
50 Hz
60 Hz
Page 1 of 1
Article No: 1000866 SOCKET ADAPTER ASSY date
Drawing No: 1000866 ODU 309 24º ANGLE sign: BNM 2003-12-15
Serial No: EH 3 rev:
Customer:
Standard:
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 SOCKET ADAPTER 1000865 1000865
2 1 GASKET 1000884 1000884
3 8 SCREW MC6S 6x25 FZB 8.8 75325
WASHER NORD-LOCK M6
4 8 75268
FZB
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Page 1 of 1
Article No: 1006080 CLIP FOR TRANSFORMATOR date:
Drawing No: 1006080 ASSY sign: JCH 2005-11-03
Serial No: EH 3 rev:
Customer:
Standard:
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 CLIP FOR TRANSFORMER 1006077 1006077
2 2 NUT M 5 LOC-KING FZB 75150
3 2 SCREW MC6S 5X 35 70486
4 4 WASHER BRB 5.3X10X1 75323
Bromma Group Manual
0-1-may 02 rev.00 Bromma Conquip
Hydraulic circuit diagrams
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 Hydraulic Motor Char-Lynn 6000-490 Wheel 1007381
2 1 Gearwheel 1007003 1007003
3 1 Adapter 1007004 1007004
4 1 Washer 1007025 1007025
5 1 Locking screw M6S 12x30 fzb 8.8 75172 Gearwheel
6 1 Locking plate 48708 48708
7 1 Locking pin 75286
8 4 Screw MC6S 14x70 FZB 8.8 1010513 Hydraulic Motor. rev b, was700259
9 4 Washer Nord-Lock M14 700258
10 2 Coupling GE 12SR 3/8" 71871 Motor
11 1 Coupling GE 8S 7/16 UNF 70940 Drain Motor
12 1 Coupling KOR 12/10 701242
13 1 Coupling EVL 12S 71850
14 5 Screw M6S 16x70 70283 Adapter
15 5 Washer Nord-Lock M16 70918
16 4 Screw MC6S 5x30 12.9 75375 Dir. Control Valve
17 2 Check valve RHD 16S without spring 71291
18 1 Electric motor LS112 M4 4kW/50Hz 4.8kW/60H 71460
19 1 Pump PLP20-11,2 1005223
20 1 Shaft coupling Sitex 35/28 71764
21 1 Drain Plug VSTI R1/2" 45965 45965 Tank
22 2 Pressure Test 71356
23 2 Sight Glass R3/4" 71343 Tank
24 1 Filler cap FFHU-32019-10 71357
25 1 Valve block SC 761842 Vickers 74062
26 1 Dir. Control Valve DG4V-3-37AL-MU-H6-60-HS001 1006685 On Motor
27 2 Check valve RHD-12-SR 71290 On Filter
28 1 Pressur Filter 79801
29 1 Flow Restrictor Valve DGMFN-3-Z-P2W-21 73241
30 1 Cross over plate DGMA-3-C2-10 74063
31 4 Screw MC6S 5x60 12.9 75377 Flow Restrictor Valve
32 4 Screw M6S 6x30 8.8 fzb 75669 Valve block
Page 2 of 2
Article No: 1007518 HYDRAULIC ASSY date
Drawing No: 1007518 EH3-100t sign: MI 2006-02-23
Serial No: 8361-8380 CHAR-LYNN rev: b 2006-09-19 / BNM
Hyd Diagram 1008551
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
33 4 Washer Nord-Lock M6 fzb 75268 Valve block
34 4 Screw M6S 8x22 8.8 fzb 75225 Filter
35 4 Washer Nord-Lock M8 75267 Filter
36 1 Hose Complete 821-06 KL 570-P86/P87 12S 42956 56333
37 1 Hose Complete 821-06 KL 250-P86/P87 12S 42956 56335
38 2 Hose Complete 821-06 KL 490-P86/P87 12S 42956 57084
39 1 Hose Complete 821-06 KL 560-P86/P87 12S 42956 56334
40 1 Hose Complete 821-06 KL 700-P86/P87 12S 42956 56973
41 1 Hose Complete 821-06 KL 650-P86/P87 12S 42956 56336
42 1 Hose Complete 821-06 KL 440-P86/P87 12S 42956 57039
43 1 Hose Complete 821-04 KL 450 P86-08S/P87-10S 1007402 1007403 Drain Motor
44 4 Coupling EVW 12-SR 71848 Pump, Filter, Drain Hose to Tank
45 2 Coupling KOR 16/12 S 71900 Pump
46 2 Coupling EVT-16S 71891 Pump
47 2 Coupling GE 16 SR 1/2" 71867 Pump
48 4 Coupling EVL 12S 71850 Filter, Pressure Test
49 1 Coupling EVGE 12 SR 1/2" 70064 Filter
50 1 Coupling GE 12 SR 1/2" 71877 Filter
51 6 Coupling GE 12 SR 3/8" 71871 Valve block
52 1 Tube 12x1.5 46500 46500
53 1 Tube 12x1.5 46499 46499
54 1 Tube 12x1.5 L=240 / 80241 86712
55 1 Tube 16x2 L=95 / 80242 401117
56 2 Screw MC6S 10x30 fzb 75492 Pump
57 2 Washer BRB 10x22x2 75294 Pump
58 50 Hydraulic Oil ISO VG 32 76526
Electrical wiring diagrams
A A
BROMMA CONQUIP AB
KROSSGATAN 31-33
S-162 50 VÄLLINGBY
E-mail : SALES@BROMMA.COM
Tel : +46 (0)8 620 09 00
B B
Revision : a
Sub. drawings :
E E
Created on the :
Manufacturing site :
1
EH3
EH3 Rotator
SHEET
- MACHINE TYPE:
0 1 2 3 4 5 6 7 8 9
Table of content
Plant des. Location Page Page description Rev Revision note Date Editor
A1 XO 1 Fly leaf 2004-02-09 cbn
X0 2 Table of contents 2004-02-09 cbn
A1 X0 3 Circuit diagram 2004-02-05 cbn
A1 X0 4 Circuit diagram 2004-02-05 cbn
X0 5 Terminal Layout 2004-02-04 cbn
X0 6 Valve description 2004-02-04 cbn
X0 7 Socket and insert spacing 2004-02-09 cbn
X0 8 Parts list: ( - ) 2004-02-09 cbn
X0 9 Parts list (grouped): ( - ) 2004-02-09 cbn
2
EH3
EH3 Rotator
MACHINE TYPE: SHEET
A A
CONNECTOR -X33 UPSIDE ROTATOR (CRANE SIDE)
-X33 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 30 31 32 33 34 35
B B
-Jumper to 26 / /4.03
-X10 :PE :1 :2 :3 :4 :5 :6 :7 :8 :9 :10 :11 :12 :13 :14 :15 :16 :17 :18 :19 :20 :21 :22 :23 :24 :30 :31 :32 :33 :34 :35
C C
-PE -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30
D D
-X34 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 30 31 32 33 34 35
E E
3
EH3
EH3 Rotator
SHEET
- MACHINE TYPE:
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
* NOTE:
Primary voltage
is set by customer. -X33 25 26 -X33 27 28 29
*
-X11 :N :5 :10 :15 :115 :230
C C
Orange
Yellow
Brown
Green
Blue
Red
0 5 10 15 115 230
P
-T1 S
115-230V AC
27V AC 0 27
0,045KVA
Violet
Grey
D D
-X11 :0 :27
E E
U1 V1 W1
A1
-Y1 -M1 M
A2 3~
PE
4
EH3
EH3 Rotator
SHEET
- MACHINE TYPE:
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
TERMINAL LAYOUT
B B
C C
-X10 -X11
D D
E E
5
EH3
EH3 Rotator
SHEET
- MACHINE TYPE:
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A
HYDRAULIC INFORMATION A
SETTINGS:
PRESSURE SETTINGS RELIEFVALVE Pos.12: 140 bar
B FLOW SETTINGS FLOWRESTRICTORVALVE Pos.16: CORRESPONDING TO 4 RPM. B
DG4V-3-37AL-MU-*6-60
C C
D D
HYDRAULIC INFORMATION
M
HYDRAULIC DIAGRAM 39444
E HYDRAULIC ASSY EH3 52 t SEE DRAWING 17331 E
HYDRAULIC ASSY EH3 100 t SEE DRAWING 17332, 17333
HYDRAULIC ASSY EH3 120 t SEE DRAWING 17334
6
EH3
EH3 Rotator
SHEET
- MACHINE TYPE:
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
B B
C C
D D
200-300mm
200-300mm
E E
7
EH3
EH3 Rotator
SHEET
- MACHINE TYPE:
0 1 2 3 4 5 6 7 8 9
UNIT ITEM QTY DIAGRAM REF BROMMA No. DENOMINATION MANUFACTURE SUPPLIER TYPE / ARTICLE NUMBER / TECHNICAL DATA
X0 -HINK_X0 1 =A1+X0/3.09 700564 GLAND PLUG M20 MILTRONIC MILTRONIC SKINDICHT-BL-M20 12 12 32 M20
X0 -HINK_X0 100 =A1+X0/3.09 76151 STRIPES 200mm HELLERMANN TYTON AB T50R T50R
X0 -HINK_X0 4 =A1+X0/3.09 78106 RING TOUNGES (RING KABELSKO) NELCO NELCO CONTACT AB 2585R 2585R
X0 -HINK_X0 2 =A1+X0/3.09 76355 RUBBER-CLAMP D=24 (313) HIFLEX SWEDEN HIFLEX SWEDEN AB NR:24 NR:24
X0 -HINK_X0 1 =A1+X0/3.09 701017 GLAND MS-M20 7-13mm SKINTOP MILTRONIC SKINTOP MS-M20 12 58 12 M20x1.5
X0 -HINK_X0 1 =A1+X0/3.09 76039 HANDLING STICKER 210-290 WAGO HELLERMANN TYTON AB 210-290 210-183
X0 -HINK_X0 70 =A1+X0/3.09 70954 WIRE RING BLUE M6 2563R NELCO CIEBES ELTEKNIK AB 48-218-07 2539.0
X0 -HINK_X0 1 =A1+X0/3.09 70024 MARKING 1-50 -X2 WAGO HELLERMANN TYTON AB 209-566 209-566
X0 -T1 1 =A1+X0/4.03 1001120 TRANSFORMER Webelco Webelco 7206 7206 115-230V / 27V 1.7A
X0 -WM1 2 =A1+X0/4.07 70996 CABLE LAPP MILTRONIC ÖLFLEX -500P 10 05 61 4x2,5mm² PUR
X0 -WY1 1 =A1+X0/4.03 78781 CABLE CONNECTOR W.RECTIFIER HIRSHMANN TESCH SYSTEM AB 932329-100 932329-100
X0 -X33 1 74410 INSERT 37P (M) ODU ODU GUNNAR PETTERSON AB 309 803 150 037 151 309 803 150 037 151 ODU 309 37 POL MALE
X0 -X33 1 71481 SOCKET ODU 309 IP56 ODU GUNNAR PETTERSON AB 309 012 000 554 000 309 012 000 554 000
X0 -X34 1 71483 INSERT 37P (F.M.) ODU ODU GUNNAR PETTERSON AB 309 703 150 037 000 309 703 150 037 000 ODU 309 37 POL FEMALE
X0 -X34 1 71481 SOCKET ODU 309 IP56 ODU GUNNAR PETTERSON AB 309 012 000 554 000 309 012 000 554 000
8
EH3
EH3 Rotator
MACHINE TYPE: SHEET
CHECKED BY:
-
Parts list: ( - )
CONT.
TOTAL SH.
9
9
CREATED: 2004-02-09 09:50 or reproduced, whitout the written DRAWN BY:
cbn PLANT (=) : PLOTTED:
2004-12-15 17:04 DRAWING NO. REV.
The design and/or constructions CHECKED BY: Parts list (grouped): ( - ) TOTAL SH.
9
contained therein, may not be copied
CREATED: 2004-02-09 09:50 or reproduced, whitout the written DRAWN BY:
cbn PLANT (=) : PLOTTED:
2004-12-15 17:04 DRAWING NO. REV.