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What is Cascade Control?

Applications with two or more capacities (such as heated jackets) are inherently difficult to control with a single
control loop due to large overshoots and unacceptable lags. The solution is a cascade of two or more control
loops, each with its own input, in series forming a single regulating device.

The product setpoint temperature is set on the master control loop. This is compared to the product temperature,
and the master’s PID output is used to set the remote setpoint of the slave. This is scaled to suit any expected
temperature. The slave loop’s natural response time should ideally be at least 5 times faster than the master.

Typically a cascaded control loop has an inner and an outer loop and the output of the
outer loop is used as the setpoint for the inner loop

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