Professional Documents
Culture Documents
Paper 2 Ijvnv
Paper 2 Ijvnv
2, 2008 123
1 Introduction
Circular discs are widely used in mechanical components like rotors, fly wheels, clutches,
brakes mounted on power transmission shafts, transducers in defence applications
and hydrophones in sensing applications. Currently, in designing components for
applications like aerospace, thermal barriers for accessories of steam boilers, nuclear
fusion reactors, turbine blades, fly wheels, light vehicles and automobiles where a high
temperature gradient during application is mandatory, ordinary metals like steel,
aluminium and nickel are incompatible, even though they have good compressive
strength; pure ceramic materials like zirconia, silicon nitride and aluminium oxide are
also incompatible and not reliable, due to their high heat resistant nature. Functionally
Graded Materials (FGMs) which are microscopically non-homogenous composites with
smooth variation of material properties in the spatial direction, obtained by tailoring
constituent materials like metal and ceramic with relative volume fractions can be
reliably used in such applications. Due to the continuous gradation of material properties
they perform well and the advantages of both the constituents can be fully exploited in a
single FGM. These FGM circular discs vibrate and radiate sound when subjected to
several types of loadings during the application of a high temperature gradient along the
thickness.
There is a substantial amount of literature available on buckling and modal analysis
of isotropic and FGM circular discs. Vogel and Skinner (1965) investigated the natural
frequencies of a uniform annular disc. Thompson (1971) computed self and mutual
radiation impedances of a uniformly vibrating annular or circular piston by integration of
the far-field directivity function. Wang and Thevendran (1993) used the Raleigh-Ritz
method, based on the thin plate theory. Vera et al. (1998) conducted studies on
transverse vibration of circular plates subjected to different boundary conditions. Lee and
Singh (1994) presented analytical formulations for annular disk sound radiation using
structural modes. Raveendra et al. (1998) and Vlahopoulos and Raveendra (1998) used
Indirect Boundary Element Method (I-BEM) for structural acoustics. Von Estorff and
Zaleski (2003) and Wu (2005) also used Boundary Element Method (BEM) for
prediction of structural acoustics. Najafizadeh and Heydari (2004) used higher order
shear deformation theory for thermal buckling analysis of FGM circular disc;
Qatu (2004) also conducted studies on vibrations of laminated shells and plates. Lee and
Singh (2005a, 2005b) proposed a polynomial approximation for modal acoustic power
radiation from a thin annular disc. Efraim and Eisenberger (2007) used exact element
method for vibration analysis of FGM and isotropic annular disc with variable thickness.
From the literature it is observed that studies on the vibro-acoustic behaviour of FGM
circular discs have not been attempted. This work concentrates on the vibration
and acoustic analysis of FGM circular discs with highly temperature dependent
material properties subjected to harmonic point load in a thermal environment i.e., by
considering the pre-stress effects and thermal loading which are expected from the fluid
Vibro-acoustic analysis of FGM discs under thermal environment 125
domain surrounding the vibrating structure. In general, the vibration response of the
structure is computed by the Finite Element Method (FEM) and acoustic response is
computed by the BEM; while using FEM for acoustic analysis, the infinite domain
has to be meshed, which demands high computation time. Generally, for computing
vibro-acoustic response FEM and BEM are coupled to take advantage of both the
methods. In the present work, a commercial CAE tool, ANSYS, is used to compute
vibration response and LMS SYSNOISE is used to compute sound radiation from the
vibrating FGM circular disc.
From the law of mixtures the effective material properties at a particular position are
given as
(MP)eff = (MP) m Vm + (MP) c Vc . (3)
MP is the general notation used for effective material property at any position. Making
use of above equations, effective mechanical properties, such as Young’s modulus,
Poisson’s ratio, and density and thermal properties such as thermal conductivity, and the
coefficient of thermal expansion are given as follows.
n
§ 2z + h ·
Eeff = ( Em − Ec ) ¨ ¸ + Ec (3.1)
© 2h ¹
126 B. Rajesh Kumar et al.
n
§ 2z + h ·
veff = (vm − vc ) ¨ ¸ + vc (3.2)
© 2h ¹
n
§ 2z + h ·
ρeff = ( ρ m − ρc ) ¨ ¸ + ρc (3.3)
© 2h ¹
n
§ 2z + h ·
keff = (km − kc ) ¨ ¸ + kc (3.4)
© 2h ¹
n
§ 2z + h ·
α eff = (α m − α c ) ¨ ¸ + αc . (3.5)
© 2h ¹
P = P0 ( P−1Tˆ −1 + 1 + PTˆ ˆ2 ˆ3
1 + P2T + P3T ). (4)
Thus, the effective temperature dependent material property of the FGM structure
depends on both the constituents’ temperature dependent material properties and can be
truly represented as a function of spatial and temperature, by equation (5).
Vibro-acoustic analysis of FGM discs under thermal environment 127
Figure 2 Layer wise concept for FGM: (a) layered metal ceramic FGM composite
and (b) uniform division of graded layer into homogenised sub-layers
3 Methodology used
In the present section the methodology of the approach is presented. The geometrical
characteristics of circular discs details the FE and BE meshes for both the vibration and
acoustic analysis cases. The procedure involved in the calculation of thermal buckling
and vibration analysis in a thermal environment for FGM circular discs, and details of the
APDL code developed by the author, and its implementation in ANSYS, are explained.
Figure 4 Circular disc subjected to harmonic loading at different radial positions and with field
points in space exactly 0.5 m above the application of harmonic point load
3.2 Finite Element Method for vibration analysis of the FGM circular disc
The mesh used in ANSYS for vibration analysis of all cases of FGM disc is shown in
Figure 5 and details of shell elements, procedure used for switching physics are given in
subsequent sections.
Figure 5 Mesh used for vibration analysis in ANSYS (see online version for colours)
quadratic distribution of temperature along the thickness. In the current analysis, the
option for linear distribution of temperature throughout the thickness is used with
temperature dependent thermal conductivity for all layers.
Figure 6 Description of shell elements used in ANSYS for modelling FGM: (a) thermal shell
element shell 131 and (b) structural shell element shell
[ K ] is the stiffness matrix, [ S ] is the stress stiffening and ψ i is the eigen vector.
The obtained critical buckling temperature is applied as thermal boundary condition
on ceramic rich side in thermal analysis at next iteration. The procedure of carrying the
calculated critical buckling temperature to next iteration of thermal analysis is done
until converging critical buckling temperature is obtained. The schematic diagram of the
procedure used for developing APDL code in ANSYS for solving critical buckling
temperature for FGM, given in Figure 8.
In critical buckling temperature calculation, the case of uniform temperature
distribution along thickness is also considered and tabulated in Table 1, for the sake of
giving complete information on FGM. The critical buckling temperature calculated from
the uniform temperature distribution case is more than half of variable temperature
distribution case, because average stress level is more and also due to consideration of
temperature dependent material properties of FGM.
Vibro-acoustic analysis of FGM discs under thermal environment 131
Figure 8 Flow chart for the procedure used in ANSYS for calculating critical buckling
temparature of FGM
Figure 9 Flow chart for the procedure used in ANSYS calculating vibration response under
different thermal loadings using Tcr as parameter of a FGM disc
The BEM involves creation of boundary element mesh along the surface of the structure
and field points in the interior and exterior domains. Computing frequency dependent
BEM influence matrices, specifying solvers like Direct BEM or the Indirect BEM.
It incorporates boundary conditions such as interior or exterior in the case of Direct
BEM, free edges where jump across surface is zero in the case of IBEM. Generally for
computing acoustic response, Indirect BEM is used because sound radiation is computed
on both sides of boundary element mesh i.e., interior and exterior domains of boundary.
The boundary element mesh is created along the surface of the structure by using a finite
element mesh used for vibration analysis but, in general, FE meshes are highly dense and
consist of interior nodes and elements. In such cases the, FE mesh is converted to a BE
mesh by coarsening and skinning the structural FE mesh using LMS VIRTUAL LAB
pre acoustics. But in the present case the skinning operation is not required because the
FE mesh does not have any interior nodes or elements, so directly the FE mesh file
employed for vibration analysis in ANSYS is employed for acoustic analysis in LMS
SYSNOISE and displacements from ANSYS are imported on BE mesh Figure 10(a)
without any interpolation by using .rst1 which consists of FE results like displacements,
stresses and strain. The boundary conditions of free edges are imposed for circular disc
at inner and outer periphery given in Figure 10(b). After importing displacements on BE
mesh primary variables like velocities and pressures are calculated for BE mesh and
secondary results at field points are processed.
Vibro-acoustic analysis of FGM discs under thermal environment 133
Figure 10 Details of BE mesh and free edges specified on FGM circular disc used for acoustic
analysis in LMS SYSNOISE: (a) BE-Mesh used for acoustic analysis in LMS
SYSNOISE and (b) free edges specified on the inner and outer edges of circular disc
(see online version for colours)
Lee and Singh conducted experimental and analytical studies to predict vibro-acoustic
response from the isotropic annular disc made up with steel. The current FGM macro
developed by author using APDL is condensed to the dimensions of existing literature
and used for validation. Acceleration and radiated sound pressure level from isotropic
circular disc due to harmonic point load at corresponding natural frequencies are
calculated and compared with Lee and Singh (2005a, 2005b) in Table 2.
Table 2 Comparison of natural frequencies, acceleration and radiated sound pressure level
From the mode shapes (Figure 11) it is evident, at the radial position 0.375 m there is
occurrence of anti-nodes for all modes of disc. So point excitation at this location leads to
vibrate and radiate sound from all modes of disc.
134 B. Rajesh Kumar et al.
Figure 11 Mode shapes of a pure steel circular disc (see online version for colours)
Generally driven point admittance is used for prediction of location of point excitation
where it has more influence on vibro-acoustic behaviour. For the current case a simple
isotropic steel (n = 0) circular disc is used for prediction of point excitation location
as shown in Figure 14. At the radial position, 0.375 m point excitation leads to excitation
of all modes, high driven point admittance and radiated sound power level when
compared to other locations from Figures 12 and 13 respectively. A similar trend is
observed for other cases of FGM index, so, further study is carried out at that particular
location.
Figure 12 Driven point admittance from a pure steel circular disc for point excitation at different
radial positions (see online version for colours)
Figure 13 Radiated sound power level from a pure steel circular disc for point excitation at
different radial positions (see online version for colours)
Vibro-acoustic analysis of FGM discs under thermal environment 135
Directivity pattern in Figure 15, for first four modes, exactly 0.5 m distant from each
position of loading as shown in Figure 14 gives the information of more sound radiated
when excitation is at radial position 0.375. So point excitation at this location leads
to vibrate and radiate sound from all modes of disc.
Figure 15 Directivity pattern of radiated sound pressure for excitation at different radial positions:
(a) Mode (1, 1), (b) Mode (2, 1), (c) Mode (3, 1), (d) Mode (4, 1) (see online version
for colours)
136 B. Rajesh Kumar et al.
8 Vibro-acoustic response from FGM disc for all cases of FGM index
From the literature it is evident that availability of FGM disc with several cases of FGM
index is possible. Using current FGM macro all cases are modelled and vibro-acoustic
response is computed. A FGM with index n = 0, purely metal and n = 1000, purely
ceramic cases are also studied for the sake of completeness, but only combination
of metal and ceramic are to be considered as FGM.
Among all cases it is observed, FGM index n = 15 has a considerable strength,
from the normal displacements and velocities given in Figures 16 and 17 respectively.
Comparable acceleration level from Figure 18; a minor difference in radiated sound
pressure and power level from Figures 19 and 20 respectively, when compared with other
cases of FGM index, though it has high application frequency range.
Figure 16 Normal displacements of circular disc for different cases of FGM index
(see online version for colours)
Figure 17 Normal velocities of circular disc for different cases of FGM index
(see online version for colours)
Vibro-acoustic analysis of FGM discs under thermal environment 137
Figure 18 Acceleration response from circular disc for different cases of FGM index (see online
version for colours)
Figure 19 Radiated sound pressure from circular disc for different cases of FGM index
(see online version for colours)
Figure 20 Radiated sound power level from circular disc for different cases of FGM index
(see online version for colours)
138 B. Rajesh Kumar et al.
The radiation efficiency in Figure 21 which signifies the conversion of vibrational energy
to sound power decreases as FGM index increases. So in the case when the FGM index
n = 15 the advantages of both constituents can be fully exploited and also can be used
for desired range of thermal gradient due to its high critical buckling temperature.
The directivity pattern for the first three modes of FGM disc exactly 0.5 m distant
from the disc are given in Figure 22, they resemble the mode shape of circular disc and
more number of ripples observed in θ -dir for higher modes.
From directivity pattern we can observe the occurrence of high pressure level at any
different position in θ -dir for a particular natural frequency.
Figure 21 Radiation efficiency for circular disc for different cases of FGM index
(see online version for colours)
Figure 22 Directivity pattern of radiated sound pressure level from circular disc for different
cases of FGM index: (a) Mode (1, 1); (b) Mode (2, 1) and (c) Mode (3, 1)
(see online version for colours)
(a)
Vibro-acoustic analysis of FGM discs under thermal environment 139
Figure 22 Directivity pattern of radiated sound pressure level from circular disc for different
cases of FGM index: (a) Mode (1, 1); (b) Mode (2, 1) and (c) Mode (3, 1)
(see online version for colours) (continued)
(c)
In the case of FGM circular disc of all indices, from Figure 23 as temperature increases
there is a huge shift in natural frequencies and finally mode (1, 1) reaches to zero
when thermal load increases to critical buckling temperature.
140 B. Rajesh Kumar et al.
Figure 23 Decrease of mode (1, 1) with increase in thermal load (see online version for colours)
Figure 24 Normal displacements of FGM circular disc with index n = 15 subjected to different
thermal loads (see online version for colours)
Vibro-acoustic analysis of FGM discs under thermal environment 141
Figure 25 Normal velocities of FGM circular disc with index n = 15 subjected to different
thermal loads (see online version for colours)
Figure 26 Acceleration response from FGM circular disc with index n = 15 subjected to
different thermal loads (see online version for colours)
Figure 27 Radiated sound pressure level from FGM circular disc with index n = 15 subjected
to different thermal loads (see online version for colours)
142 B. Rajesh Kumar et al.
Radiated sound power as seen in Figure 28, is increases as thermal load increases and
radiation efficiency from Figure 29, also increases. There is huge decrease in the case
when thermal load is near to critical buckling temperature.
Figure 28 Radiated sound power level from circular disc with index n = 15 subjected to
different thermal loads (see online version for colours)
Figure 29 Radiation efficiency of circular disc with index n = 15 subjected to different thermal
loads (see online version for colours)
The directivity pattern for the first three modes of FGM disc exactly 0.5 m distant from
the disc are given in Figure 30, they resemble the mode shape of circular disc and more
number of ripples observed in θ -dir for higher modes.
From directivity pattern we can observe the occurrence of high pressure level at any
different position in θ -dir for a particular natural frequency.
Vibro-acoustic analysis of FGM discs under thermal environment 143
Figure 30 Directivity pattern of radiated sound pressure from a circular disc subjected to different
thermal loads: (a) Mode (1, 1); (b) Mode (2, 1) and (c) Mode (3, 1) (see online version
for colours)
144 B. Rajesh Kumar et al.
Figure 31 RMS value of acceleration level from circular disc made up of with different
materials and FGM indices. (a) SUS-Si3N4 circular disc; (b) SUS-Al2O3 circular disc
and (c) SUS-ZrO3 circular disc (see online version for colours)
(a)
(b)
Vibro-acoustic analysis of FGM discs under thermal environment 145
Figure 31 RMS value of acceleration level from circular disc made up of with different
materials and FGM indices. (a) SUS-Si3N4 circular disc; (b) SUS-Al2O3 circular disc
and (c) SUS-ZrO3 circular disc (see online version for colours) (continued)
(c)
Figure 32 RMS of Radiated sound pressure level: (a) SUS-Si3N4 circular disc, (b) SUS- Al2O3
circular disc, (c) SUS- ZrO3 circular disc (see online version for colours)
(a)
146 B. Rajesh Kumar et al.
Figure 32 RMS of Radiated sound pressure level: (a) SUS-Si3N4 circular disc, (b) SUS- Al2O3
circular disc, (c) SUS- ZrO3 circular disc (see online version for colours) (continued)
(b)
(c)
It signifies the variation of the radiated sound pressure levels within a range of
temperature; as the thermal load increases there is an increase in the level and beyond
0.5 times the critical buckling temperature there is degradation in level for all FGM discs.
Figure 33 RMS of Radiated sound power level: (a) SUS-Si3N4 circular disc; (b) SUS- Al2O3
circular disc and (c) SUS- ZrO3 circular disc (see online version for colours)
(a)
(b)
(c)
148 B. Rajesh Kumar et al.
12 Conclusions
• Driven point admittance Figure 12 and directivity pattern Figure 15 indicate point
excitation at radial position 0.375 m has more influence on vibro-acoustic behaviour
of the FGM disc. Mode shapes Figure 11 predict the occurrence of
anti- nodes at the radial position 0.375 m. So point excitation at this particular radial
position leads to vibrate and radiate sound from all modes of FGM disc.
• The critical thermal buckling temperature for FGM in the case of uniform
temperature distribution is more than half when compared with variable temperature
distribution case. Due to consideration of temperature dependant material properties
of FGM and more average stress level.
• Among all cases of FGM indices case of n = 15 has optimal composition of
constituents and advantages of both the constituents are fully exploited in the single
FGM. So further detailed study of different combination of ceramics comprising the
FGM disc under thermal environment is carried out for this case.
• Normal displacements and velocities increase under increasing thermal loads for
FGM discs. Acceleration and radiated sound pressure level from Figures 26 and 27
are increase as thermal load increases but there is sudden decrease when the thermal
load reaches to the critical buckling temperature, due to huge shift in the frequency
range. A similar trend is observed for radiation efficiency. Radiated sound power
level from Figure 28, increases with increase in thermal load.
• RMS value of acceleration and radiated sound pressure level are increasing as
thermal load increases and degradation in level for further increase in thermal load
beyond 0.5 times critical buckling temperature. In the case of radiated sound power
level there is a sudden increase when it reaches to critical buckling temperature for
SUS-Al2O3 and SUS-Si3N4 disc.
References
Efraim, E. and Eisenberger, M. (2007) ‘Exact vibration analysis of variable thickness thick annular
isotropic and FGM plates’, Journal of Sound and Vibration, Vol. 299, pp.720–738.
Lee, M. and Singh, R. (1994) ‘Analytical formulations for annular disk sound radiation using
structural modes’, Journal of the Acoustical Society of America, Vol. 95, No. 6,
pp.3311–3323.
Lee, H. and Singh, R. (2005a) ‘Acoustic radiation from out-of-plane modes of an annular disk
based on thick plate theory’, Journal of Sound and Vibration, Vol. 282, pp.313–339.
Lee, H. and Singh, R. (2005b) ‘Acoustic radiation from radial modes of a thick annular disk’,
Journal of Sound and Vibration, Vol. 285, pp.1210–1216.
Najafizadeh, M.M. and Heydari, H.R. (2004) ‘Thermal buckling of functionally graded circular
plates based on higher order shear deformation plate theory’, European Journal of
Mechanics A/Solids, Vol. 23, pp.1085–1100.
Qatu, M. (2004) Vibration of Laminated Shells and Plates, Elsevier Publications, Ford Motor
Company, Oakland University, MI, USA.
Raveendra, S., Vlahopoulos, T.N. and Glaves, A. (1998) ‘An indirect boundary element
formulation for multi-valued impedance simulation in structural acoustics’, Applied
Mathematical Modelling, Vol. 22, pp.379–393.
Vibro-acoustic analysis of FGM discs under thermal environment 149
Thompson Jr., W. (1971) ‘The computation of self- and mutual-radiation impedances for annular
and elliptical Pistons using Bouwkamp integral’, Journal of Sound and Vibration, Vol. 17,
No. 2, pp.221–233.
Touloukian, Y.S. (1967) Thermo Physical Properties of High Temperature Solid Materials,
Macmillan, New York.
Vera, S.A., Sanchez, M.D., Laura, P.A.A. and Vega, D.A. (1998) ‘Transverse vibration of circular,
annular plates with several combinations of boundary conditions’, Journal of Sound and
Vibration, Vol. 213, No. 4, pp.757–762.
Vlahopoulos, N. and Raveendra, S.T. (1998) ‘Formulation, implementation, and validation of
multiple connection and free edge constraints in an indirect boundary element formulation’,
Journal of Sound and Vibration, Vol. 210, No. 1, pp.137–152.
Vogel, S.M. and Skinner, D.W. (1965) ‘Natural frequencies of transversely vibrating uniform
annular disk’, Journal of Applied Mechanics, Vol. 32, pp.926–931.
Von Estorff, O. and Zaleski, O. (2003) ‘Efficient acoustic calculations by the BEM and frequency
interpolated transfer functions’, Engineering Analysis with Boundary Elements, Vol. 27,
pp.683–694.
Wang, C.M. and Thevendran, V. (1993) ‘Vibration analysis of annular plates with concentric
support using a variant of Raleigh-Ritz method’, Journal of Sound and Vibration, Vol. 163,
No. 1, pp.137–149.
Wu, T.W. (2005) Boundary Element Acoustics, University of Kentucky, WIT press Southampton,
Boston, USA.