SKID STEER | LOADER 4000 SERIES HL4300 HL4500 Pa ea HL4600 a HL4700 Ae ; SERVICE PARTS MANUALMr. Dealer: When ordering service parts, specify the correct part number, full description, quantity required, the unit ‘model number and serial number. ‘The model number and serial number for this unit are on a decal located on the Main Frame below the right Quick- switch Yoke. “Right” and “Left” are determined froma position stand- ing behind the unit and facing toward the direction of travel. From this position the Drive Chains are on the “Left” side, GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered. NOTE: oniciNat TIRE REPLACEMENT Com- pany policy prohibits the sale of replacement tires for all original GEHL machinery. Replacement Wheel Sets are available and tire size information is called-out with the Wheel Sets to facilitate re- placement tire selection. ALL REPLACEMENT TIRES MUST BE PURCHASED LOCALLY. NOTE: Common hardware, such as nuts, cap screws, etc. are listed in the parts list but NOT illus- trated. Hardware listed, is for mounting purposes and NOT included when the part is ordered for replacement. Standard hardware torques appear in a chart at the end of the manual Unless otherwise specified, all Cap Screws or Bolts are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Cap Screws or Bolts are Grade B; Hexagon Nuts for other Cap Serews or Bolts are Grade A. The following abbreviations are used in this manual: ce = Carriage Bolt HHCS _- Hexagon Head Cap Serew HWHSTS « Hexagon Washer Head Self-Tapping Screw PTHMS — - Phillips Truss Head Machine Screw RHMS — - Round Head Machine Serew SHSS _— - Socket Head Set Screw SQHSS — - Square Head Set Screw LA ~ Left Hand (Thread) NF ~ National Fine (Thread) RH ~ Right Hand (Thread) SL + Sell-locking (Thread) HIN + Hexagon Jam Nut HUN - Hexagon Lock Nut HMN — ~ Hexagon Machine Nut HN = Hexagon Nut Lw ~ Lock Washer TW = Internal (Tooth) Lock Washer Pw. - Plain Washer NPT = National Pipe Thread T + Tooth (Gear)TABLE OF CONTENTS Page Introduction .......ecse00ee cect eteetetteeteeeeees Inside Front Cover Decal Locations - 24 Main Frame 269 Axle & Drive 10-11 Console & Controls . 21213 Load Arms . C1415 Hydraulic Cylinders, Pumps, Motor & Valve Columbus Lift Cylinders. : Columbus Tilt Cylinder... Lantex Lift Cylinders Lantex Tilt Cylinder... Piston Pump - Front... Piston Pump - Rear........ Gear Pump, Hydraulic Motor Lift & Tilt Drive. Engines, Electrical & Hydraulic Systems HL4300 Electrical System... HL4300 Engine (Wisconsin-Air Cooled) HL4300 Hydraulic System .... HL4500 Engine (Ford-Gasoline-Waver Cooled) HL4700 Engine (Ford-LP Gas-Water Cooled) . HL4500 & HL4700 Hydraulic System HL4500 & HL4700 Electrical System HL4600 Electrical System... HL4600 Engine (Perkins Diesel-Water e Cooled) HL460O Hydrate System Accessories... Overhead Guard Front Hydraulic Kit ve Rear Hydraulic Kit 2.2.0... Light Kit : HL4500 Deicing Searifier Drawbar - Optional Attachments Utility Buckets... Light Material Bucket Fertilizer Bucket Produce Bucket... Manure Fork. Cement Bucket Bucket Teeth Pallet Fork .. Grapple Fork - Numerical Index : : Standard Hardware Torque Specification » 157-60 * Inside Back CoverHL4000 SERIES - DECAL LOCATION DECAL LOCATION Decal Locations are shown to assist in application of new decals in the event of damage to the Decal or refinishing of the machine. Check listing for information and the illustrations for their location. Surfaces MUST be free from drt, dust, grease and other foreign material before appising the new Decal. To , rr pply, remove the smalier portion ofthe decal sacking paper snd. apply this pat ofthe exposed. adhesive backing to the clean sufface while maimaining proper Postion ang alignment. Pel the other prion of the backing paper off slowly while applying hand pressure to smooth out Decal surface, ppl NOTE: Discard Decals NOT required for ‘this machine. NOTE: Always order Decals by set number. DO NOT order Decals separately. Basins: Always Observe Safety Rules Shown on Decals. ‘The Decal Set Number for the HL4000 Series is 061475. The set includes the following Decals: 1 - 061311 WARNING - Carry Load Low (Two Places) 2 - 054952 Decal - Gasoline (HL.4300 & 4500) 056316 Decal - LP Gas (HL4700) - Not Shown 057008 Decal - Diesel Fuel (HL4600) - Not Shown 3 - 060144 WARNING - Read Operator's Manual 4 - 061328 WARNING - DO NOT ENTER 5 - 055639 Decal - Engage - Disengage 6 - 061201 GEHL 3” x 16” (Three Places) 7 - 064180 4600 (Two Places) (064320 4300 (Two Places) - Not Shown 064179 4500 (Two Places) - Not Shown 064321 4700 (Two Places) - Not Shown 8 - 064559 Decal - Grease Fitting (Two Places) 9 - 055634 Decal - Engine Oil Pressure 10 - 055635 Decal - Coolant Under Pressure ‘Symbol (HL4500, 4600 & 4700) n- Decal - Cooling System (HL4500, 4600 & 4700) - Not Replaceable 42 - 064388 Decal - Oil Filter Service 43 - 054953 Decal - Hydraulic Oil 14 - 056316 WARNING - Shut Off Tank (HL4700)HL4000 SERIES - DECAL LOCATIONDECAL LOCATION 15 - 061310 WARNING - Fasten Seat Belt 16 - 061313 WARNING - General 17 - 064561 WARNING - Bucket Density 18 - 061268 WARNING - Electrical 19 - 055641 Operating Instructions 20 - 055637 Decal - Hold in Neutral Before Starting 21 - 055636 Decal - Stop Engine Before Dismounting 22 - 055632 Decal - Slow Symbol (Tur 23 - 055633 Dee: 24 - 065364 Decal - Ignition Light 25 - 061312 WARNING - Lock Load Arm NOTICE Order paint for refinishing machines from this, list: 901225 One Gallon Blaze Paint 901226 One Gallon Maize Paint 610239 6 (12 oz.) Cans Blaze Spray Paint 610240 6 (12 oz.) Cans Maize Spray PaintHL4000 SERIES - MAIN FRAME.Ref. No, 25 26 Part No. No, Part Name Req U10023. Access Door Spring... 2 047269 Warning Bracket ..... 1 650947 STHMS 5/16 x 1/2. 2 (2) 5/16 HN - 2) LW 054201 Seat... (4) 5/16 HN (4) LW 054786 Counterweight (For HL4500, 4600 & 4700)... we 064520 Counterweight (For HL4300) . 054843 Floor Plate - Center . 650487 HHCS 5/16 x1. 650510 HWIHISTS 5/16 x 1/2. (1) 5/16 HN - (1) LW 054898" Fuel Tank Access Cover 650486 HHCS 5/16 x 3/4... (3) 5/16 HN - (3) LW 054919" Seat Support - Left . 650487” HHCS 5/16 x1 G3) 5/16 HN - (3) LW 054921 Seat Support - Front......2.e+++ 650490 HHCS 3/8 x! 650491 HHCS 3/8 x 11/4 oe (8) 3/8 HN - (8) LW - (10) PW 054926 Seat Spacer. . 054960 Tank Hold-Down Clip . 650490 HHCS 3/8 x1 (4) 3/8 LW - (4) PW 054962" Access Cover. - 650574 HWHSTS 3/8 x 5/8. (16) 3/8 LW 054963 Access Cover Gasket 054965 Chain Housing Cover -. 650533 HHCS 3/8 x I-l) (4) 3/8 LW - (4) PW (054966 Chain Housing Cover Gasket 054967 Chain Cover Hold-Down . 054980 Non-Skid Strip. 055026 Reservoir Cover Gasket 055039 Counterweight Pin 055068 Fuel Tank Gauge Cap. 055124 Fuel Tank Seal - Short. 055125 Fuel Tank Seal - Long | 055649 Overhead Guard...... 650543 HHCS 5/8 x3. (4) 5/8 HLN - 2) LW 055680 Access Door 055681 Pivot Bracket 7. 650486 HHCS 5/16x 5/8 (2) 5/16 HN - 2) LW - (2) PW 055892 Cab Stop Bracket . 650487 HHCS 5/16 x 1... (2) 5/16 HN - (2) LW - (2) PW 055902" Fuel Tank Caps... 055911 Fuel Tank Strainer» Ref, No. 28 29 30 31 32 33 38 39 40 41 42 43 44 4s HL4000 SERIES - MAIN FRAME Part No. No. Part Name Reg. 056046 Cover Floor Panel - Left 1 650487 HHCS 5/16 x | 2 (2) 5/16 HN - 2) LW 056997" 90° Elbow... 1 057037 Fuel Tank. 1 057038 Oil Drain Cover. 1 058407 Reservoir Cover ~ Left 1 650486 HHCS 5/16 x 3/4. 4 (4) 5/16 LW 058409 Reservoir Cover = Right .. 1 570017 Vent Fitting 1 650486 HHCS 5/16 x 4 (4) 5/16 LW 058851 Poppet Valve Housing ......0+5 1 (2)3/8 HN -@) LW 058887 Valve Housing Gasket. 1 58895 Breather Cap and Dipstck.. 1 064012 Main Frame 1 650517 Hexagon Socket 4 650576 Hexagon Socket Pipe Pius 12. 3 650491 HHCS 3/8 x 1-1/4. 5 650503 HHCS 1/2 x 2-1/2 - 2 650649 x 2-1/2 4 (18) 3) HN (2) 1/2 HN - (2) HIN (4) 5/8 HN - (4) LW -(4) PW 064039 Floor Panel - Right... 1 650510 HWHSTS 5/16 x 1/2 2 064041 Floor Panel - Left . 1 650510 HWHSTS 5/16 x 1/2. 2 064063 Floor Panel - Front... i 650510 HWHSTS 5/16.x 1/2 4 064143 Floor Support - Front 1 650490 HHCS 3/8 x | 4 (4) 3/8 LW 067898 Trim Stip. see 2 (Used after Serial No 4300-1094 4600 - 1209 4500-1257 4700 - 1001) 068045 Trim Suip.... ved (Used after Serial No 4300-1152 4600 - 1210 4500; 13614700 1001) 068329 Seat Belt... fee (Used after Serial No. 4300-1194" 4600 - 1332 4500-1571 4700 - 1004) 0549404 Seat Belt ... wel (Used before Serial No. 4300-1195 4600 = 1333 4500-1572, 4700 - 1002) 068423 Seat Belt Anchor ....e.cseeeseee 2 (Used after Serial No. 4300-1198 4600 - 1332 4500-1571 4700 - 1001) Continued »HL4000 SERIES - MAIN FRAME Reference Numbers. IMPORTANT: Order by Part Number - DO ation NOT use IllusteRet No. 46 47 48 49 50 Part No. No. Past Name Reg, 068424 Seat Support - Right..... . (Used after Serial No. 4300 - 1194-4600 - 1332 4500 - 1571 4700 - 1001) 0549188 Seat Support - Right..........0. 1 (Used before Serial No. 4300-1195 4600 = 1333 4500 - 15724700 - 1002) 068426 Seat Pivot -Right .....0ccec0e 1 (Used after Serial No. 4300-1194 4600 - 1332 4500 - 15714700 - 1001) 054923¢ Seat Pivot -Right.....-..e.000. 1 (Used before Serial No 4300 - 1195-4600 - 1333 4500 - 15724700 - 1002) 068428 Seat Pivot - Left cere I (Used after Serial No. 4300-1194 4600 - 1332 4500-1571 4700 - 1001) 0549270 Seat Pivot -Left ..-...-sceereee (Used before Serial No. 4300-1195 4600 - 1333 4500 - 1572-4700 - 1002) 068430 Seat Support Frame .........2.. 2 (Used after Serial No. 4300 - 1194 4600 - 1332 4500 - 1571-4700 - 1001) 054935e Seat Support Frame .......200++ 2 (Used before Serial No. 4300 - 1195-4600 - 1333, 4500 - 15724700 - 1002) 068431 Seat Stop... wd (Used after Serial No. 4300-1194 4600 - 1332 4500-1571 4700 - 1001) 054929F Seat Stop. : I! (Used before Serial No. 4300-1195 4600 - 1333 4500-1572 4700 - 1002) Ref Part No. No. Part Name Reg 51 068432 Seat Support - Rear ..... (Used after Serial No. 4300-1194 4600 - 1332 4500-1571 4700 - 1001) 054922 Seat Support - Rear : Used before Serial No, 4300-1195 4600 - 1333 4500 1572 4700-1002) 52 068433 Seat Support - Front. (Used after Serial No. 4300-1194 4600 - 1332 4500 - 1571 4700 - 1001) 650490 HHCS 3/8 x I fetes (2) 3/8 LW - (2) PW 054921 Seat Support - Front........e00 (Used before Serial No, 4300-1195 4600 - 1333 400.1572 4700 - 1002) 53. 068529 Riser Cover. : (Used after Serial No. 4300-1194 4600 - 1332 s00 15714700 - 1001 055063 Riser Cover... : (Used before Serial No. 4300-1195 4600 - 1333 4500 - 1572 4700 - 1002) 54 068533 Cotterless Hitch Pin . (Used after Serial No. 4300-1194 4600 - 1332 4500 - 1571 4700 - 1001) 55 068672 Toe Guard - Right. : 56 068676 Toe Guard - Left . 57 069529 Trip Strip i (Used after Serial No. 4300-1194 4600 - 1332 4500-1571 4700 - 1001) For California Seat Belt, order part #054941 For replacement, order #068424 For replacement, order #068426, For replacement, order #068428 For replacement, order #068430 For replacement, order #068431 HL4000 SERIES - MAIN FRAMEHL4000 SERIES - AXLE & DRIVE. IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers. Ref. No. No. Part Name Req. oll Pin 1/4 x 1-1/2. Ref, Part No, 2 r66? Washer css No Ne Part Name Res 3. RI3I38°— Brake Pin Spring - 2 9 054723 Bearing Housing - Outside....... 4 4 041884 Bearing Cup 4 650572. HHCS 5/8 x 23/4 ..... 16 5 042961 Take-up Lug... 2 (16) 5/8 HN - (16) LW 6 043756 Axle Washer... : 4 10 054724" Ball Bearing 4 7 047541 Standard Wheel 7.50 x 15 for 700 11 054725 Housing Gasket : 4 X15 6-Ply Tite .s.s.tsss. 4 12058726 90° Male Elbow 4 047543 Flotation Wheel 8.25 x 16.5 for 10.00 13 054727 Grease Tube 4 x 16.5 6-Ply Tire sess 4 14 054728 Ball Bearing 1.1.1 4 8 047542 Lug Nut 9/16 - 18 - 24 15. 084729 Housing Gasket 4Ref. No. 16 30 31 2 3 4 35 36 37 38 41 2 B Part No. No Part Name Rey 054730 Axle... 4 655024 Cotterpin 3/16 x2 4 054734 Axle Spacer - Outside | 4 054737 Axle Sprocket (647) a4 054746 Jack Shaft Sprocket (14/607) .... 2 054749 Retaining Ring. 4 054750 Bearing Cone 4 054751 Jack Shaft Spacer 2 054756 Chain (No. 60) of 73 Links including One (500160) Connector Link .. 4 054757 Chain (No. 60HE) of 94 Links In- cluding One (055903) Connector Link 4 054758 Emergency Brake Base = Right... 1 2) 3/8 HN -(2) LW 054762 Brake Base Gasket 2 054763 Brake Retainer - Right 1 650486 HHICS 5/16 x 3/4... 2 (Q) 5/16 HLN = (2) PW 054766. Brake Pin . 2 054767 Brake Link : 4 650588 HHCS 1/4 x 1-1/2. 2 Q) 1/4 HLN 054769 "Brake Push Rod - Right. 1 1650553 Cotterpin 1/8 x 3/4. 2 (1) 3/8 HN -(1) PW 054770 Ball Joint. 2 (2) 3/8NF HN - 2) LW 054771" Emergency Brake Base - Left..... 1 2)3/8 HN -@) LW 054773 Brake Retainer - Left 1 650486 HHCS 5/16 x 3/4... 2 (2) 5/16 HLN -(2) PW 054775 Brake Push Rod - Left 1 650553 Cotterpin 1/8 x 3/4 1 (1) 3/8 HN -() PW 054776 Motor Base - Right . t (4) 3/8 HN -() LW -(1) PW (2) 1/2 HN -@) LW 054779 Base Gasket «..... 2 054783 Motor Gasket 2 054784 Motor Base - 1 (4) 3/8 HN -(4) LW - (4) PW. (2) 1/2 HN =) LW 034890 Brake Control Knob 1 054936 Brake Control Lever »- 1 650553 Cotterpin 1/8 x 3/4. 2 (1) 3/8 PW - Narrow 654049 054939" Brake Bracket : 1 650486 HHCS 5/16 x 3/ 2 2) 5/16 LW 055683 Retaining Ring 2 0359864 Bearing Housing ~ Inside 4 570006 Grease Fitting 2 650528 HHCS 3/8 x2. 1 650553 HHCS 3/8 x 1 4 HL4000 SERIES - AXLE & DRIVE Ref. Part No. No. No, Part Name Reg. 44 057615 Axle Spacer . 4 45. 057616 Axle Spacer - inside 4 46 057617 Shim Washer . 4 47 059148 Take-up Plate Cam 4 (4) 5/16 HLN 48 059149 Take-up Plate - Left Outside 1 650492 48 059149 Take-up Plate - Left Outside 1 650705 SQHSS 1/2 x 2-1/2 .... 1 (1) 1/2 HLN 650704 CB3/8 x1 8 650492 HHCS 3/8 x 2-1/2 1 (8) 3/8 HN - (1) HLN (0) 5/8 HN -(1) LW 49 059152 Take-up Plate - Right Inside..... 1 (1) 3/8 HN 50 059153 Jack Shaft Gasket .... 4 51 059204 Take-up Plate - Right Outside... 1 650705 SQHSS 1/2 x 2-1/2 Il (1) 1/2 KIN 650708 CB3/8 x1 8 650492 HHCS 3/8 x 2-1/2 . 1 (8) 3/8 HN - (1) HLN (1) 5/8 HN - (1) 5/8 LW 52 059205" Take-up Plate ~ Left Inside ...... 1 (1) 3/8 HLN - 2) PW 53. 0611648. Hydraulic Motor ...... 2 (4) 1/2 HN - (4) LW -(4) PW 54 061843 Angle Coupler... 2 (Used after Serial No. 4300-1194 4600 - 1332 4500 - 1571-4700 - 1001) 55. 061845 Straight Connector . v2 (Used after Serial No. 4300-1194 4600 - 1332 4500 - 1571 4700 - 1001) 570006 Grease Fitting. wee 2 56 062341 Adjustment Bolt 3/8 x 2-1/2..... 2 57 064049 Motor Drive Sprocket (I3T) .1..) 2 58 580073 Male Connector...... 4 59 650919 Axle Nut - 1” Slotted 4 60 660033 Pipe Nipple 1/8 x5... 2 ‘A For HL4600 Right Rear Housing, use a 570006 Grease Fitting with a 650686 Pipe Nipple and a 660016 Elbow. For H14300, 4500 & 4700 Right & Left Rear Housings and HL4600 Left Rear Housing, use a 570023 Grease Fitting. For all Front Housings, use a 570006 Grease Fitting with a 660033 Pipe Nipple. 8 For Hydraulic Motor Service, see page 21 "HL4000 SERIES - CONSOLE & CONTROLS IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers. a eee — ' Kee Pa N No ef. Pa o. cf N No. No Part Name Req No. No. Part Name Req. 3 H8010 Bushing 1 1 13E24 Roll Pin 1/4 x 1-1/2 2 4 053803 1 2 Al6G2 Friction Spring. 2 650886 HHCS 5/16 x5 2 (2) 5/16 HN - (2) LW, 12HL4000 SERIES - CONSOLE & CONTROLS. Ref Part No. Ref, Part No. No. No. Part Name Rey. No. No Part Name Reg 5 054770 Ball Joint. tesestssesese 2 36 060800 T-Bar Control Lever = Left ...... 1 G) 3/8NF HN - (4) LW" 37 060502. Trunnion Support 4 6 054812 J-Clamp. . 2 650741 HHCS 5/16 x 3-1/4 4 650315 | HWHS 2 (4) 5/16 HN -(4) LW 7 054861 Valve Lever 1 38 060505" Needle Bearing .. 4 8 054842 levis Pin . : 3 39 060507 Trunnion Support Spacer 4 1650590 Cotterpin 1/16 x 1/2. 3 40. 060508 Trunnion..... 2 9 054872 Control Rod ...-....2.- 2 41 060514 Non-Skid Surface 1 (2) 3/8NF HIN 650552 42 061826 1/2NF HN-LH. 2 10 054880 Console . . 1 43. 062271 Connecting Link 1 650487 HHCS 5/ S444 063070, Control Valve... 2.2.2. 1 (4) 5/16 HN -(1) HLN - iw 650535 HHCS 3/8 x 2-1/4. 3 11 054882 Foot Throttle .. l G)3/8 HN-G) LW 12 054885 Throttle Ball Joint............2, 2 45 064045 Foot Throttle Pedal. 1 2) 1/4NF HN - @) 1/4 LW 650448 HHCS 1/4 x 3/4 2 13 054886 Throttle Washer : 2 2) 1/4 HN -@) LW 14 054887 Hand Throttle «0.02... 1 46 064363 Pump Arm Isolator... 2 (2) 5/16 HLN - (2) PW 47 064368 Control Actuator Arm 1 15. 054890 Throttle Knob . : 1 650654 HHCS 1/2NF x2... 2 16 054891 Throttle Link 1 Q)1/2NF HIN 17 054892 Friction Bar - Left 1 48 064371 Spacer Washer . 6 650448 HHCS 1/4 3/4000... 2 49 064372. Rod End - Female (R. Hi. Thread). 2 (2) 1/4 HN - (2) HLN - 2) LW 650654 HHCS 1/2 x2. 2 (2) 5/16 PW (2) 1/2 HIN 18 054895 Console Cover - Right 1 50. 064373 1/2NF HLN... 2 650315 HWHSTS 1/4 x 1/2. 3 51. 064840 3/8NF HN-SL 16 19 054896 | Console Cover - Left. .....+ 1 52 065057 Needle Bearing 4 650315. HWHSTS 1/4 x 1/2. 4 53 065663 Rod End Washer 2 20 054900 Spacer . : 2 54 065672 Choke Control 1 21 054901 ‘Friction Bar - Right ....... 1 (Used on 4300 & F1L4300 on 22 054905. Cable Mounting Bracket 155. 068543 Shut-off Cable ...... 1 650886 HHCS 5/16 x 3/4 nolod (Used after S ) (1) 5/16 HN -(1) LW (Used on HL4600 only) 23 054910 Throttle Rod - HIL4300. 1 057028 Shut-off Cable seed 057005 Throttle Rod - HL4600.... 1 (Used before Serial #1333) 064100 Throttle Rod - HL4500 & 4700... 1 56 069893 Pump Pivot Arm - Right ... 1 24 054916 Cable Clamp. 1 (Used after Serial No. (Two Req'd. for HLA600 Oniy) 4300 - 1394-4600 - 1760 650548 RHMS #1024 x 1/2. 1 4500-2163 4700 - 119) (1) #1024 HMN - (1) #10 LW 064365. Pump Pivot Arm. vol 25 054959 Bellville Washer sere 2 (Used before Serial No 26 055447 Washer........ 2 4300-1395 4600-1761 27 055992.—Friction Washer Backing « 1 4500 = 2164 4700 - 1110) 28 056937 Washer......ese0+00 4 ST 069896 Pump Pivot Arm-Left ......... 1 29 057029 Clamp wood (Used after Serial No. (Used on HL4600 Only) 4300-1394 4600 - 1760 30 058478 Ether Control Cable .....s.see0e 1 4500-2163 4700 - 1109) (Used on HL4600 Only) 064365 Pump Pivot Arm. .s.csccsceeeee 31 058986 Console Cover ~ Rear +.++++ Il (Used before Serial No. 650315.” HWHSTS 1/3 x 1/2 2 4300 - 1395-4600 - 1761 650486 HHCS 5/16 x 3/4. 4 4500-2164 4700 - 1110) (4) 5/16 LW 58 070882 Push-On Nut .ssseeeseeeeseeeee 32 058999 Rod End - Female (L-H. Thread). 2 (Used after Seria 650503 HHCS 1/2 x 2-1/2... 2 (Used on H1L4600 only) 33. 059003 Pump Control Rod - Right 1 057036 Push-On Nut ...... 1 (1) 1/2NF HN (Used before Serial fii)” 34 059004.” Pump Control Rod - Left . 159 $40035 Retaining Ring......... 4 (1) 1/2NF HN 35 060497 T-Bar Control Lever - Right 1 & For Control Valve Service, see page 22. 13HL4000 SERIES - LOAD ARMS " x N IMPORTANT: Order by Part Number - DO PERT on ; ‘ 2Ref. No, Part No. Part Name 9H300 Hair Pin Cotter 045026 Retaining Ring. 054587 Lift Arm 570014 Grease Fitting. . 054602 Tri-Link 054607 Pivot Pin 054610 Attachment Bar 054616 Lift Arm Link 570014 Grease Fitting, 054619 Attachment Bar 054622 Cylinder Link 570014 Grease Fitting... 650218 SHSS-SL 3/8 x 1/2 054626 Male Connector 054628 Straight Hydraulic Fitting 054630 Pivot Pin. ..... 054813 Grease Fitting. 054968 Hydraulic Tube 31-7/ 055038 Hydraulic Solenoid 055875 Pivot Pin... 055906 Lift Arm Stop 1.0...) 650695 HHCS 5/8 x 3-1/2 (1) 5/8 HN No. Req. HL4000 SERIES - LOAD ARMS Ref. Part No. No. No. Part Name Req, 18 055910 Lock Pin. 19. 0611588 — Right Lift Cylinder - Columbus 069495e Right Lift Cylinder - Lantex 570004 Grease Fitting. : 20 0611638 Left Lift Cylinder = Columbus... 069445¢ Left Lift Cylinder - Lantex 570004 Grease Fitting. 21 0650588 Tilt Cylinder - Columbus » 570002 Grease Fitting....... 069496¢ Tilt Cylinder - Lantex 70004 Grease Fitting...... ‘a To order O-Rings, specify Part #055990 & 055991. For Replacement Solenoid, order Kit 071252, 8 For Components, Seal Kits, ete., see page 16. All Columbus Cylinders are stamped with GEC on Lrg. (Anchor) end of Cylinder. ¢ For Components, Seal Kits, ete. see page 17. All Lantex Cylinders are stamped with Lon the Lug (Anchor) end of Cylinder. 15HL4000 SERIES - HYDRAULIC CYLINDERS, PUMPS, Columbus Lift Cylinders (Identified By Marking GEC) Ref. Part No. No. 1 osso7t 2 055072 3. 055079 4 055082 055085, 5 061158 061163 570004 061159 061160 061161 061162 Columbus Tilt Cylinder (Identified By Marking GEC) osso7t 095072 055077 055079 055081 055086 065058 570002 066692 MOTOR & VALVE —____ No, Part Name Req) Retainer Nut Piston. : Cylinder Cota: Cylinder Tube - Rigi Gilinder Tube = Left 2000200101 Cylinder - Right (Assembied)’ 2.1 Cylinder ~ Left (Assembled) . ‘Grease Fitting Cylinder Shaft = Cylinder Gland 22 Cylinder Shaft Spacer Lift Cylinder Seat Kit | No, Part Name Req. Retainer Nut Piston..... Cylinder Head Gjlinder Collar... Cylinder Shaft : Tilt Cylinder Seal Kit {7 Tilt Cylinder - Assembled Grease Fitting... Cylinder Tube. 20.21 IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers, 16Lantex Lift Cylinders (Identified By Marking L) Lantex Tilt Cylinder (Identified By Marking L) \» | \e “a - Ref. Part No. 069494 069496 069497 069498, 069499 069500 069501 069502 Part Name Lift Cylinder - Assembled SettLoeking Lockmt Piston. Seal Kit. Spacer .- Rod Barrel. U-Cup Collar... land Part Name No. Req. Piston Barrel. Rod .. U-Cup Gland Self Locking Locknut .. —HL4000 SERIES - HYDRAULIC CYLINDERS, PUMPS, MOTOR & VALVE 7HL4000 SERIES - HYDRAULIC CYLINDERS, PUMPS, MOTOR & VALVE 18 Piston Pump - Front IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers Part No, No, Part Name Req, 058504 Backplate I 058515 Piston Block Kit : I 058517 Piston Pump Housing... 1 058518 — Gerotor Kit : 1 059443 Check Valve . oe 2 059443 Trunnion Arm Seal Kit t 059589 Drive Shaft . I 059591 Pump Adapter so - ose escscee UL 060580 Housing Closure Seal Kit... l 060581 Cam Bearing Pivot Kit...1...... 2 060582 Drive Shaft Bearing Kit 1 060585a Charge Relief Kit....... 1 061573 Relief Valve Kit... 2 065854 Cap Plug.......... 2 069742 Front Piston Pump ~ Assembied.. | (Used after Serial No, 4300 - 1393-4600 - 1759 4500 - 2162-4700 - 1108) 056199 Front Piston Pump - Assembled. 1 (Used before Serial No. 4300 - 13944600 - 1760 4500-2162 4700-1108) Ref. Part No. No. No. Part Name Reg. 16 069898 Cam Plate... .eeseeeesee I (Used after Serial No. 4300-1393 4600 - 1759 4500-2162 4700 - 1108) 059444 Cam Plate. sees vel (Used before Serial No, 4300-1394 4600 - 1760 4500-2163 4700 - 1109) 17 069899 Key... tesresene I 18 0705838. Pump Seal Kit ....... It (For 069742 Front Piston Pump) & For Replacement, specify Part #069444 ® For Seal Kit on 056199 Pump, order Major Seal Kit, 058531HHL4000 SERIES - HYDRAULIC CYLINDERS, PUMPS, MOTOR & VALVE Piston Pump - Rear 2 IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers a C Lc Ref Pate No. No. No. Part Name Req 058504 Backplate.......... 058515 Piston Pump Block Kit erccctctcstT 1 1 2 1 3058517 Piston Pump Housing 1 ok Pan ° 4 059443 Check Valve 2 Ref Rar Part Name Re 5 059445 Trunnion Seal Kit 1 “ 6 059588 Drive Shaft... 1 15 069898 Cam Plate.........5 see TL 4 039550 Tandem Adapter 1 ‘Used after Serial No $ 060579 Coupler vesresesee ees. 1 300-1393 4600 «1759 9 060580 Housing Ciosure Seal Ritsss0. 0. 1 4500-2162 4700-1108) 10. 06058) Camm Bearing Pivot Kit. 2 059444 Cam Plate eee 11 G60S62a_ Drive Shaft Bearing Kit i (Used before Ser No 12 O61S73" Relief Valve 2 £300 1394 4600 1760 13. 065858 Cap Plog. : 3 1 4500-2163 4700 - 1109) 14 069740 Piston Pump Assembled - Rear .. 16 069899 Key. (Used afer Serial No, 17 0703868 Pump Seal Kit 2000000000002 a . -175 For 069740 Rear Pi 4500 - 2162 4700 - 1108) (For 069740 Rear Pump) 056198. Piston Pump Assembled - Rear 1 A Items, illustrated with Ref. #11, arc included in 060582 (Used before Serial No Bearing Kit 4300-1394 4600 - 1760 For Seal Kit on 056198 Pump, order Major Seal Kit 4500-2163. 4700 1109) 058531 19HL4000 SERIES - HYDRAULIC CYLINDERS, PUMPS, MOTOR & VALVE GEAR PUMP IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers Ref. Part No. No. No. Part Name Req, 05522Ia Repair Kit 058521 Back Plate. 060594 Front Plate 22.1) : 063585 Gear Pump ~ Assembled | 063598 Gear Pump Body Kit 063601 Gear Pump Gear Kit ‘Items illustrated with Reference #1 are included in 055221 Kit———HL4000 SERIES - HYDRAULIC CYLINDERS, PUMPS, MOTOR & VALVE HYDRAULIC MOTOR IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers, Ref. Part No. No. No. Part Name Req. 058520 Motor Housing L 1 2 059586x Motor Seal Kit I 3. 059820 Backplate. : ' 4 0605832 Thrust Bearing & Pin Kit 1 5 061164 Hydraulic Motor - Assembied I 650577 HHCS 5/16 x 1-1/2... 6 6 061165¢ Drive Motor Kit Il 7 064232 Drive Shaft Il A Items illustrated with Reference #1 are included in 059586 Kit. 18 Items illustrated with Reference #3 are included in (060583 Kit. ¢ Items illustrated with Reference #5 are included in 061165 Kit. aHL4000 SERIES - HYDRAULIC CYLINDERS, PUMPS, MOTOR & VALVE LIFT/TILT VALVE i) IMPORTANT: Order by Part Number - DO. NOT use Illustration Reference Numbers. Ref. Part No. Ref. Part No, No. No. Part Name Reg. No. No. Part Name Reg. 063070 Lift Tilt Valve Assembled ....... Consists of: 18 066794 Guide ....-..0.0.00II 047699 Stop Collar 19. 066795 Relief Valve Seat . 1 17 066793 Relief Valve Body . It I 1 1 1 2 0477074 Housing....02. 1 1 20 066796 Shim Washer... I 3 047708 © 4-Way Spool... 1-21 066797 Gasket, O-Ring Seal ki 1 4 0477098 4-Way Float Spool 1 22 $80006—Spring’Bolt Assembled . 1 5 047711 Float Spring Collar 1 23 580013 Stop Dise I 6 047714 Conversion Plug 1 24 380014 Centering Spring + 1 7 047721 Detent : 1.25 580015. Snap Ring........2. I 8 047722 Cap Screw... 1 26 5800300 Seal .....211) 4 9 047724 Detent Plunger 1.27 380033 Rubber ‘Bonnet... 2 10 061188 Check Plug Kit 2 28 580039 Stop Washer...” 2 11 066787 Relief Valve Bail no 12 066788 Shim. ‘AsReq’d. Housing and Spools may not be ordered as separate 13 066789 Relief Spring Washer 1% 066790 Lock Washer .....-..2 15 066791 Float Centering Spring 16 066792 Relief Spring...... items. All Spools are fitted to individual housings at the factory. 8 Tool number 060644 necessary for installation. 2HL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS HL4300 ELECTRICAL SYSTEM 10 = GS = a Rs" S os We * NE ea woe eS an & To order Ignition Switch Key, specify Part 4058830, BHL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS ” HL4300 ENGINE (Wisconsin Air Cooled) | 4 IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers. 10 4Ref. No. 1 2 3 4 @M3ITe@Y2 DIIUAAGYH 8 3.13 2aWloNa - 23) O0084H _—_—HL4000 SERIES - ENGINES, “ELECTRICAL & HYDRAULIC. SYSTEMS wey Part No. No. Part Name Req. 6187 Washer wee 042826 Shim Washer - 054798 Muffler 054799 Muffler Clamp « (2) 5/16NF HLN 054805 Pump Sprocket (16T) ..... (054808 Double Chain (No. 50-2) of 16 Links Including One (050409) Connector Link ooececeeseeeee 054816, 90° Male Elbow. 054830 Engine Adapter 055010 Fuel Line Hose 055014 Air Cleaner 055015 Mounting Band 650487 HHCS'5/16 x | (4) 5/16 HN - (4) LW - (4) 055016 Air Stack Cap : 055017 Air Cleaner Element . 055018 Restriction Indicator 055022 Air Cleaner Hose ~ 34"... 055030 Hose Clamp 055108 Tail Pipe .... 055447 Washer... oe 055711 90° Male Elbow... 055868 Cover Panel - Rear .- 650487 HHCS 5/16 x |. (6) 5/16 HN ~ (6) LW ~ (6) PW 055982 | Square Key 3/8 x 3/8 x 1 056200 Hydraulic Tube ....-2-.2.2 : 056985 Engine Coupling Sprocket (16T).. 057080 Pump Mount - Lower: 057081 Pump Mount - Upper 057082 Pump Mount Spacer 058406 Exhaust Pipe 0595838 Alternator 063585¢ Gear Pump... 0... 064053 Air Cleaner Spacer 064319 Engine - Complete. . 650594 HHCS 1/2 x 3-1/4 (4) 1/2 HN - (4) PW Ref. Part No. No. No. Part Name Req. 32. 064392 Pump Support 1 650486 HHCS 5/16 x 3/4 00 (1) 5/16 HN - (1) LW - (1) PW (1) 3/8 HN - (2) LW - (2) PW 33. 064530" Alternator Mounting 650315. HWHSTS 1/4 x 1/2. 650818 HHCS 3/8 x3 (1) 3/8 HN -(1) LW 34 064534 Belt Guard : 35. 064543 Isolation Mounting 36 064544 Alternator Arm... 37. 064545 Alternator Pulley - 650207 SHSS 5/16 x 1/2 38 064547 Alternator Belt ..- 39 064549 Carb - Inlet Spacer 40 065042 Muffler Clamp ... 41 065052 Muffler Support 42 065672 Choke Cable. 43 069740 Piston Pump = Rear... (Used after Serial #1394) 05619%¢ Piston Pump - Rear 1 (Used before Serial #1395) 44 069741¢ Hydrostatic Pump Assembled .... 1 (Used after Serial #1394) 063584¢ Hydrostatic Pump Assembled « (Used before Serial #1395) 45 069742c Piston Pump - Front...s.+..00-+ 1 (Used after Serial #1394), (054199¢ Piston Pump - Front... (Used before Serial #1395) 46 660082 Close Nipple ~ 1-1/4 .....-. ot (Used after Serial #1152) ‘8 To order Fitting O-Ring, specify Part #055896, ® To order Regulator, specify Part 4063568, © For Hydraulic Pump Service Parts, see pages 18 & 19. ‘To order Major Seal Kit, specify Part #070587, abHL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS __ @MaT2Y2 DIJUAAGYH 8 JADIATO3SIA ,2aWIOMA - 241Aae 00H ___. HYDRAULICS — HL4300 (WISCONSIN) IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers, 2B——HL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS 4 25 6 7 30 32 33 34 35 37 38 39 Part No. 0548188, 0548198, 0548206. osagad os4s4s 054846 054847 osasag, 54849 54850 054851 054852 054856 054858 054994 054997 054999 055000 0550054 055008 055007 055008 055009 055013 055021 650428 Part Name Male Connector Male Connector Male Run Tee ... Relief Valve Relief Valve - Straight . Male Barb Coupling ... Male Branch Tee .. 90° Male Elbow... Valve Tube - Lift Arm “Up” Male Connector Valve Tube - Lift Arm “Down” . Valve Tube - Bucket “Up”. 90° Male Elbow. . Relief Hose - 5” Male Connector 90° Male Elbow Pump to Reservoir Motor to Motor Hose - 19” 90° Male Elbow....... Tilt Cylinder Hose ~ 78" Tilt Cylinder Hose - 92" Lift Cylinder Hose (Piston End) - 46" 2.5.0.0. Lift Cylinder Hose (Rod End) - 46" Oil Strainer : Hose Clamp. HHCs 5/16 x 5/8 (0) 5/16 HN -() LW 055035 085037 0550648 055579 055648 0559816 056059 058654 058856 058858 058859 058860 058862 050453 650588 Pump to Control Valve Hose ~ 165". . Pump to Motor Hose 45° Male Elbow Pump Suction Hose - 46” Wire Tie .. Male Branch Tee «1... Hose Clamp ....+.+. 90° Street Elbow Reducer .. : Charge Pump Hose ~ 52". Straight Thread Male Connector = 37° 90° Elbow .. By-Pass Relief Kit. Clamp HHCS 1/4 x 1-1)2- (2) U4 HN - Q) LW 0595410 0595420, 060026 (060027 063460 063592 066577 066578 Restrictor Orifice Orifice Seat Charge Pump Hose ~ 51” Oil Strainer Magnet... Pressure Gauge.. Sta-Sirap Elbow Fitting Pipe Reducer Bushing. No. Req. Ref. Past No, No. No. Part Name Reg, 48 066579 Elbow Fitting 49. 066580 Male Fitting Connector 50 066581 Tee Fitting . . Si 066582 Filter Tube... 52. 066778 Hydraulic Oil Filter. 53. 066783. Filter Bracket 650491 HHCS 3/8 x 1-1/4 (4) 3/8 HN - (2) LW - (6) PW 54 068435 Relief Valve Tube -.-..-scesseee I (Used after Serial #1194)” 054853 Relief Valve Tube 1 (Used before Serial #1195) 55 071146 Pipe Straight Thread 37° Adapter 1 (Used after Serial #1395) 054996 Female Connector seed (Used before Serial #139 56 650911 1” x 3” Pipe Nipple .. see 57 650935 Sq. Hd. Pipe Plug 1”... (Used after Serial #1394) 58 650939 Reducing Tee I-I/4x Ix Leseeee tL (Used after Serial #1394) 59 660018 90° Street Elbow - 1/8 L 60 660023 Tee - 1/2. 2 61 660025 Coupling ce ned 62 660029 Close Nipple = 1/2 2 1 1 1 I It 1 63 660030 Pipe Nipple 1/8 x I-1/2. 64 660039 90° Street Elbow 1/2 ...20... 65 660046 Reducing Bushing 1/2'x 3/8. 66 660072 90° Street Elbow - I-I/4. 67 660079 Straight Street Tee - 1/2.- 68 660087 Pipe Nipple 1/2 x 2 (Used after Serial #1194) Parts Used Before Serial #1049 69 054856 90° Male Elbow... 10 058856 Reducer. 71 058857 Male Tee. 72 058858 Hose... ve 73 060026 Charge Pump Hose = ‘Sin 74 063458 Oil Filter : 75 063460 Pressure Gauge. 76 064009 Filter Bracket ...- (2) 3/8 HN - (2) LW 77 064054" Filter Return Tube . 78 660018 90° Street Elbow 1/8 -.- To order Fitting O-Ring, specify Part #048953 To order Fitting O-Ring, specify Part #055808, Furnished as part of Bucket Orifice Kit 901680. To order Fitting O-Ring, specify Part #071561. To order Oil Filter Element, specify Part #066799. F To order Oil Filter Element, specify Part #063459. a ¢ To order Fitting O-Ring, specify Part #055897 ° aHL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS. HL4500 ENGINE (Ford - Gasoline - Water Cooled) aa Z +8 5 | co F at abe——_—HL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS Ref, 19 20 21 2 2B 24 2% 7 28 30 31 32 33 34 35 36 37 38 39 40 Part No. No, Part Name Req. 16187 Pump Support Washer . 2 042826 Shim Washer 4 054202 Ball Joint... 2 054203. Oil Cooler 1 054798 = Muffler dees T 054808 Double Chain (No. 50-2) of 16 Links Inelading One (050409) Connector Link . wed 0s4812_ J-Clamp.. : 2 650315 HWHSTS 1/4 x 1/2 2 0548164 90° Male Elbow 2 054885. Ball Joint... 2 054925 Pivot Bushing 2 054958 Radiator Cap . 1 055014 Air Cleaner. ! 055015 Mounting Band... 2 650487 HHCS 5/16 x 1... 4 (4) 5/16 HN - (4) LW - (4) PW 055016 Air Stack Cap 1 085017 Air Cleaner Element 1 055018 Restriction Indicator 1 055030 Hose Clamp 7 (Five req'd. before Serial mais) 055041 Radiator «. teeeeee Q) 1/2 HN = (2) LW (2) PW 055049 Radiator Shim 2 055124 Shroud Seal - Short 2 095125 Shroud Seal - Long... 2 055577 Pump Sprocket (16) 1 055688 Wire Tie... 1 055982 Square Key 3/8 x 3/8 x1 ' 056200 Hydraulic Tube 1 056815 Sender - Oil Pressure 1 056985 Engine Coupling Sprocket (16T).. | 650204 SHSS-SL 5/16 x 3/8 ......... 2 057080 Pump Mount - Lower... 1 057081 Pump Mount - Upper... 1 057082 Pump Mount Spacer 1 (0595838 Alternator - 35 AMP 1 060039 Isolator Mounting 4 060070 Alternator Pulley... 1 061166 Hose Clamp : 1 061554 Engine - Complete... 1 650490 HHCS 3/8x 1. 4 650525. HHCS 5/16 x 1-1/4 4 650533 HHCS 3/8 x 1-1/2 4 (4) 5/16 LW 061555¢ Carburetor ......eeeeeeeeeees 1 061556 Governor 1 Fuel Fitting. 1 Hose Clamp 1 0635850 Gear Pump . 1 Ref. No, 46 47 48 49 50 st Part No, 064011 064053 064055 650487 No. Part Name Reg, Cooler shim Air Cleaner Spacer - Radiator Grill. . HHCS 5/16'x | (6) 5/16 HN - (6) LW - (6) PW 064062 064067 650008 650491 Engine Coupling Shaft Motor Mount - Front Cotter Pin 1/8 1-1/4 HHCS 3/8 x 1-1/4 (2) 3/8 LW 06407 650525 Engine Mount - Right Rear...... 1 HHCS 5/16 x I-)4 14 (4) $/16 LW 064081 650487 Engine Mount - Left Rear....... 1 HHCS 5/16 x 1 4 (4) 5/16 LW 064083 650490 650731 064086 650490 Alternator Bracket... ' HHCS 3/8 x 1 t HHCS 3/8 x 3-1/2 Dt Alternator Bracket... sel HHCS 3/8 x 1 t (1) 3/8 HN - (1) LW 064087 650487 Alternator Take-up ..... t HHCS S/I6x Icicle (1) 5/16 PW 650490 (1) 3/8 HN. 064089 650533 650490 HHCS 3/8 x 1 l () Lw Governor Mounting Plate ....... HHCS 3/8 x 1-1/2 3 HHCS3/8x bocce 3 (6) 3/8 LW 064091 650486 (2) 5/16 HN Pump Support ......00ceccce. HHCS 9/16 x 3/4000. I (2) LW - 2) PI (1) 1/2 HN 064092 064093, 650532 Idler Sheave Assembled I Idler Sheave ..... HHCS 5/8 x 1-1 yo (1) 5/8 HN (1) LW 064094 064095 064096 064099 064102 64104 650491 Idler Sheave Bearing Governor Belt Pivot Arm Governor Rod Rod - Governor to Carburetor Exhaust Pipe HHCS 3/8 x 1 (2) 3/8 HN - 2) LW Exhaust Pipe Gasket Engine Mounting Housing Cover . > 064107 064114 650510 64118 064119 STS 5/16 x 1 Fuel Line Hose ~ 5/16 x 52. Vacuum Fitting . Continued » aHL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS W Cf HL4500 ENGINE (Ford - Gasoline - Water Cooled) IMPORTANT: Order by Part Number - DO NOT use Illustration Reference Numbers, $2 ' Iw ee a—__—HL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS Ref, No. 65 66 67 68 70 1 n % ” No. Req. Part No. Part Name 054120 Radiator Mounting Support 650491 HHCS 3/8 x 1-1/4 (8) 3/8 HN -(8) LW -(8) PW 064123 Radiator Brace ~ Right 690487 HHCS 5/16 x 1 (1) 5/16 LW - (1) PW 650491 HHCS 3/8 x I-1/4 . (1) 3/8 HN -) LW - 2) PW 064124” Radiator Brace ~ Left 650487 HHCS 5/16 x 1 (1) 5/16 LW -(1) PW 650491 HHCS 3/8 x 1-1/4 oe eeeeeees (1) 3/8 HN -(1) LW - (2) PW 0641328 Radiator Hose - Upper 12" 064221 Thermostat Housing : 064223 Coupling Shaft Bolt -3/8NF x - Grade 8 oe eeeeeeeseeee (6) 3/8 LW. 064233 Muffler Support... (650490 HHS 3/8 x | (1) 3/8 LW 064340 Fan Shroud... ......0. 650825. HHCS 5/16 x 1-1)4 (2) 5/16 LW - (2) PW 650807 HWHSTS 1/4 x | 064430 Idler Mounting Plate. 650490 HHCS 3/8 x 1 (2) 3/8 LW - 2) PW 065041 Tail Pipe ..... 065042 Matfer Clamp 065756 Washer : 067192 Muffler Bracket - Front 650487 HHCS 5/16 x 1 (2) 5/16 LW - (2) PW 067484" Belt Guard... (Used after Serial #1351) 064427 Belt Guard... (Used before Serial #1352) 067953 Nipple/ Air Cleaner Hose «. 84 85 86 87 ‘8 To order Fitting O-Ring, specify Part #055896. 8 To order Regulator only, specify Part #063568 Part No. 067954 067955 069152 069467 064117 069738 0697400 0561980 os974t0 0635840 0697420 0561990 069767 071093" o7i142 071430 071431 650517 660043, Part Name Hose - Breather Nut - Push On . Alternator Belt Water Temperature Sender .- (Used after Seriai #1716) Water Temperature Sender .. (Used before Serial #1717) Air Cleaner Hose : Piston Pump - Rear... (Used after Serial #2163)" Piston Pump - Rear... (Used before Serial #2164) Hydrostatic Pump Assembled ... (Used after Serial #2163) Hydrostatic Pump Assembled .-. (Used before Serial #2164) Piston Pump - Front... (Used after Serial #2163) Piston Pump - Front. . (Used before Serial fies) Flexible Trim Engine Heater Kit .. (Used after Serial was” Engine Heater. Upper Hose. Lower Hose. Pipe Plug - 1/4 Reducing Bushing No, Req, © To order Carburetor Repair Kit, specify Part #065855. To order Carburetor Gasket Kit, specify Part #065856, » For Hydraulic Pump Service Parts, see pages 18 & 19. To order Major Seal Kit, specify Part #070887 € To order Upper Radiator Hose, specify Part #057004. Heater Kit 071093 includes: (2) 055030 Clamps, (1) 055648 Tie, (1)071140 Lower Hose, (1) 071141 Upper Hose, & (1) 071142 Heater Element aHL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS HL4700 ENGINE (Ford - LP Gas - Water Cooled) A Os s gv a tee ao “oo => oe 1990 Ahad. ie e . 1) OU < wah > A____HL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS 28 29 30 31 32 33 34 Part No, No. Part Name Reg. H6I87_— Washer 2 042826 Shim Washer . 4 054203 Oil Cooler... 1 054798 = Muffler .. 1 054808 Double Chain (No, 30-2) of 16 Links Inctuding One (050408) Connector Link... Il 054812 J-Clamp.. 2 650315. HWHSTS 1/4 x 1/2 2 054816x 90° Male Elbow 2 054925 Pivot Bushing... 2 054958 Radiator Cap 1 055014 Air Cleaner IL 055015 Mounting Band ... 2 650487 HHCS 5/16 x 1. 4 (4) 5/16 HIN ~ (4) LW - (4) PY 055016 Air Stack Cap Le 1 055017 Air Cleaner Element .. 1 055018 Restriction Indicator .. 1 055030 Hose Clamp 7 055041 Radiator «.... 1 (2) 1)2 HN - (2) LW - (2) PW 055049 Radiator Shim ..-..-. 2 055124 Shroud Seal - Short 4 055125 Shroud Seal - Long. 2 055335 Hose Clamp ... : 2 055577 Pump Sprocket (161) 1 055648 Wire Tie 1 055982 Square Key 3/8.x 3/8 x 1 1 056200 Hydraulic Tube ..... 1 056291 L-P Tank... I 056292 Tank Clamp... t 650487 HHCS 5/16 x1 8 (8) 5/16 HN - (8) LW 056293 Tank Mounting Plate 1 650487 HHCS 5/16 x | 8 (8) 5/16 HN - (8) LW 056294 Mounting Bracket « 2 650490 HHCS 3/8 x 1. 6 (6) 3/8 HN - (6) LW -(6) PW 056295 Fuel Filter And Vacuum Shut-Off 1 650448 HHCS 1/4 x 3/4. 2 (2) 1/4 LW - (2) PW 056296 Hydrostatic Relief Valve 1 056297 L-P Convertor ..- 1 650448 HHS 1/4 x 1 (1) 14 LW - (1) PW 056309 | 90° Barb Elbow . ' 056310 Tank Coupling. I 056815 Oil Pressure Sender ... 1 056985 Engine Coupling Sprocket (16T).. | 650204 SHSS-SL 5/16 x 3/8 ..... 2 48 49 30 31 32 3 sa 55 56 37 58 39 0 6 e Part No. Part Name 057080 Pump Mount - Lower... 057081 Pump Mount - Upper. 057082 Pump Mount Spacer 057655 Reducing Bushing 3/ 059113 Tee = 1/4... cee 059530 Steel Pipe Adapter... 0595838 Alternator - 35 AMP 060039 Isolation Mounting -. 060070 Alternator Pulley « 061166 Hose Clamp 061556 Governor.....s...00+ 062023 Hose Clamp - (One required before Serial No. 4300 - 1195 ~ 1333 4500-1572 4700 - 1002) 062405 Male Elbow . : 063585 Gear Pump .-..2.. 2 064011 Cooler Shim 064053 Air Cleaner Spacer 064055 Radiator Grill 650487 HHCS 5/16. xT... (6) 5/16 HN - (6) LW - (6) PW 064062 Engine Coupling Shaft 1 064067 Motor Mount - Front... 1 655008 Cotterpin 1/8 x 1-1/4 1 650491 HHCS 3/8 x 1-1/4. 2 (2) 3/8 LW 064077 Engine Mount - Right Rear 1 650525 HHCS 5/16 x 1-1/4... :4 (4) 5/16 LW 064081 Engine Mount - Left Rear .. 1 650487 HHCS 5/16x 1... 4 (4) 5/16 LW 064083 Alternator Bracket 1 650490 HHCS 3/8x 1... 1 650731 HHCS 3/8 x 3-1/2 1 064086 Alternator Bracket I 650490 HHCS 3/8 x I Il (1) 3/8 HN - (1) LW 064087 Alternator Take-Up......000205 650487 HHCS 5/16 x1. feed (1) 5/16 PW 650490 HHCS 3/8 x Teese wl (1) 3/8 HN - (1) LW (064089 Governor Mounting Plate .. 1 650533 HHCS 3/8 x 1-1/2 seed 650490 HHCS3/8X 1 ..eceeeeeeee 3 (6) 3/8 LW 064091" Pump Support -. -t 650486 HHCS 5/16 x 3/4202. I (2) 5/16 HN = (2) LW - (2) PW 064095 Governor Belt..... seed Continued » 33HL4000 SERIES - ENGINES, ELECTRICAL & HYDRAULIC SYSTEMS HL4700 ENGINE (Ford - LP Gas - Water Cooled) Sepak rT w & it 1 Q \ 7 3 u \ 1Ref. No. 6 64 65 66 67 68 6 1 n B 1” 5 16 n B 9 8 82 ADIATOSIS SUID - 25 o008IH —~Hita000 SERIES - ENGINES, ‘ELECTRICAL & HYDRAULIC SYSTEMS Part No, No, Part Name Reg 064096 Pivot Arm 064104 Exhaust Pipe... 650490 HHCS 3/8 x1 (2) 3/8 HN -(2) LW 064114 Engine Housing Cover 650510 HWHSTS 5/16 x 1/2... 064120 Radiator Mounting Support . 650491 HHCS 3/8 x 1-1/4 (4) HN - (4) LW - (8) PW 064123 Radiator Brace - Right. 650487 HHCS 5/16 x I (1) 5/16 LW = (1) PW 650491 HHCS 3/8 x 1-1/4. (1) 3/8 HN - (1) LW - (2) PW 064124 Radiator Brace - Left 650487 HHCS 5/16 x 1... (1) 5/16 LW ~ (1) PW 650491 HHCS 3/8 x 1-1/4 (1) 3/8 HN - (1) LW - 2) PW 064132 0 Radiator Hose - Upper 12" .. t 064223 Coupling Shalt olt-3/8 NF [1/4 Grade 8 « (6) 3/8 LW 064233 Muffler Support. 650490 HHCS 3/8 x1 (1) 3/8 LW 064340 Fan Shroud... sites 650525 HHS 5/16x Iola... 4 (2) 5/16 LW - (2) PW 650897 HWHSTS. 067484 Belt Guard ... (Used after Serial #1001), Belt Guard ....- ce (Used before Serial #1002) Tail Pipe . Muffler Clamp Engine - Complete . Carburetor... Carburetor Spacer - Carburetor Stud. Convertor Mounting Plate. 650486 HHCS 5/16 x 3/4. 650618 HWHSTS 5/16 x 5/ Q) 5/16 LW 065347. Mounting Bracket Support 650835 HHCS 1/4 x 1 (1) [4 LW - (1) PW 065348 Fuel Tube -.....2..ecsee L 065349 Male Connector... lex! we 4 064427 065041 065042 065068, 065343, 065344 065345 065346 Be, @MBTeVe OLIUARGYH cove 8 cOzBIH Ref, Part No, No. No. Part Name Rey, 84 065350 90° Male Elbow. I 85 065351 Vacuum Line... 1 86 065352 Heating Hose ~ Upper 18 1 87. 065353 Liquid Fuel Hose - 40". 1 88 065354 Vapor Hose - 20"... L 89 065355 Swivel Coupling w/ Barb . 1 90 065756 Washer... 4 91 067192 Muffler Bracket - Front U 650487 HHCS 5/16 x 1. 2 (2) 5/16 LW - (2) PW 92 069152 Alternator Belt 93 069462 Water Temperature Sender (Used after Serial #1006) 064117 Water Temperature Sender 1 (Used before Serial #1007) 94 069738 Air Cleaner Hose . ot 95 069740¢ Piston Pump - Rear « 1 (Used after Serial #1109) 056198 Piston Pump - Rear ....eeseee0. 1 (Used before Serial #1110) 96 069741e Hydrostatic Pump Assembled .... I (Used after Serial #1109) 063584¢ Hydrostatic Pump Assembled .... | (Used before Serial #1110) 97 069742c Piston Pump - Fromt......0.0022 1 (Used after Serial #1109) 056199¢ Piston Pump - Front... 1 (Used before Serial #11 itio) 98 069767 Flexible Trim . 1 99 0710942 Engine Heater Kit L (Used after Serial 190 071142 Engine Heater.....c.0eccecceee Il 071430 Upper Hose........20.25 1 102 071431 Lower Hose nod (Used after Serial #1109) 064133 Radiator Hose - Lower... 1 (Used before Serial #1110) 103 380049 45° Union 1 104 650517 Pipe Plug Il A To order Fitting O-Ring, specify Part #055896. 2 To order Regulator only, specify Part #063568. ¢ For Hydraulic Pump Service Parts, sec pages 18 & 19. To order Major Seal Kit, specify Part #070887. To order Upper Radiator Hose, specify Part #057004 E Heater Kit 071093 Includes: (2) 055030 Clamps, (10 058648 Tie, (1) 071140 Lower Hose, (1) 071141 Upper Hose, & (1) 071142 Heater Element. 35