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SpeedStar and VariStar 2000 SWD Operations Manual
SpeedStar and VariStar 2000 SWD Operations Manual
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This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
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SpeedStar and VariStar 2000+ SWD Operation Manual / Document Control
Document Control
Owner: AL Engineering EPC
Author: erudina
Reviewer: opearce
Approver: jason vo
Contact Information
Name: AL Engineering EPC
LDAP Alias: AL Engineering EPC
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Revision History
Version Date Description Prepared by
3 17-Jun-2009 Added information for the S7+ and ST7 VSDs. Author: Ekaterina Rudina
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v SpeedStar and VariStar 2000+ SWD Operation Manual / Table of Contents v
Table of Contents
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vi SpeedStar and VariStar 2000+ SWD Operation Manual / Table of Contents vi
Appendices
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vii SpeedStar and VariStar 2000+ SWD Operation Manual / List of Figures vii
List of Figures
5-2 Schlumberger S7+ and ST7 VSD Power and Communications System
Overview Block Diagram __________________________________________ 5-11
5-3 S3 VSD Terminal Board Interconnect Diagram______________________ 5-13
5-4 S7+ and ST7 VSD Terminal Board Interconnect Diagram____________ 5-14
5-5 S3 Controller Board Diagram ______________________________________ 5-16
5-6 S7+ and ST7 Controller Board Diagram ____________________________ 5-17
5-7 Control Transformer, T1, Terminal Block____________________________ 5-17
8-1 S3 VSD Terminal Board (control power test points) __________________ 8-7
8-2 S3 VSD Terminal Test Points _______________________________________ 8-8
8-3 S7+ and ST7 VSD Control Board (control power test points)__________ 8-8
8-4 S7+ and ST7 VSD Control Test Points ______________________________ 8-9
11-1 Diode test points _________________________________________________ 11-7
11-2 Single-Transistor IGBT Block Diagram and Schematic (module
MG500Q1US11 shown) ___________________________________________ 11-9
11-3 S3 VSD Terminal Board (control power test points) ________________ 11-11
11-4 S3 VSDTerminal Test Points______________________________________ 11-12
11-5 S7+ and ST7 VSD Control Board (control power test points)________ 11-13
11-6 S7+ and ST7 VSD Control Test Points ____________________________ 11-13
11-7 S7+ and ST7 VSD Interface Board Test Points ____________________ 11-15
11-8 Super-user mode programming steps _____________________________ 11-20
11-9 Gate Drive Board waveform ______________________________________ 11-23
11-10 Gate Drive Board Connections ___________________________________ 11-24
11-11 Waveform-signals leaving Interface board _________________________ 11-26
11-12 Reduced output voltage waveform ________________________________ 11-27
11-13 Reduced output voltage waveform ________________________________ 11-28
11-14 Full voltage test waveform (no motor load) ________________________ 11-32
11-15 SWD full voltage test waveform at the output ______________________ 11-33
B-1 VSD Points of Common Coupling ___________________________________ B-3
B-2 Application Data and Issue Identification Table (p. 1 of 2)_____________ B-6
B-3 Application Data and Issue Identification Table (p. 2 of 2)_____________ B-7
C-1 Example of a nameplate on the front of an SLB VSD _________________ C-1
C-2 Example of the label that can be seen on the inside door of an SLB
VSD ______________________________________________________________ C-2
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viii SpeedStar and VariStar 2000+ SWD Operation Manual / List of Figures viii
C-3 Example of the information that can be seen on the drawings for the
VSDs _____________________________________________________________ C-3
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ix SpeedStar and VariStar 2000+ SWD Operation Manual / List of Tables ix
List of Tables
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1-i SpeedStar and VariStar 2000+ SWD Operation Manual / Product Description 1-i
1 Product Description
1.1 Motor Controller ________________________________________________ 1-5
1.2 The Sine Wave Filter (SWD) ____________________________________ 1-6
1.3 Drives’ comparison ____________________________________________ 1-6
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1-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Product Description 1-1
The SpeedStar S7+ is a drive with updated technology created to replace the
SpeedStar S3. The drives are very similar and many of the components do not
change. The S7+ is capable of all of the functions of the S3 drive, but notable
differences include the control board (G3/G7), gate driver board, interface
board, and Toshiba keypad used for troubleshooting. Additionally, parts are
constantly reviewed in the drive and updated, so there may be changes to
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IGBTs, circuit breakers, CPTs, and other drive components. The VariStar ST7 is
a cost-conscious version of the SpeedStar S7+. Several of the components that
are standard on the S7+ are optional on the ST7, such as the TVSS modules,
120V receptacle and the heat exchangers.
Note
It is important to know the type of drive at the time of commissioning or
troubleshooting since several of the drive components are not interchangeable
and troubleshooting procedures are slightly different.
Note
It is essential to check the proper spare parts list for the drive in OneCAT when
ordering spares since some parts are not interchangeable between the drive
lines.
Refer to Table 1-1 for summary of the variable speed drive types sold through
Schlumberger:
The Schlumberger VSDs (Variable Speed Drives) provide surface control for
electric submersible pump (ESP) applications, horizontal pumping systems
(HPS), and progressive cavity pumping systems (PCP). The enclosure for the
SS2K+/SWD is a NEMA-rated cabinet which contains: a motor controller (see
types of motor controllers below), the power converter (Toshiba G3 or G7, the
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1-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Product Description 1-2
Refer to Figure 1-1, Figure 1-2 and Figure 1-3 to see the drives’ internal
components.
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Figure 1-3: VariStar ST7 VSD Major Components (interior of typical 390
or 518 kVA shown with the TVSS option)
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1-6 SpeedStar and VariStar 2000+ SWD Operation Manual / Product Description 1-6
The SpeedStar S7+ and VariStar ST7 VSD contains UniConn controller: InTouch
ID 3953183
Figure 1-4: Sine Wave Drive Output Comparison. The left image shows the sine wave drive
output before a sine wave filter, and the right image shows the result after the filter.
This improved wave form eliminates the serious voltage stress that can cause
premature insulation failure. Installation of a sine wave drive will not aggravate
a premature failure on weak or compromised insulation in an older well. It will
increase the time before the well requires replacement of equipment due to
electrical stress-related failures.
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1-7 SpeedStar and VariStar 2000+ SWD Operation Manual / Product Description 1-7
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1-9 SpeedStar and VariStar 2000+ SWD Operation Manual / Product Description 1-9
associated components)
from the SpeedStar (left)
is sold as the field
installed Light &
Receptacle Kit for the
VariStar (right)
G3 Keypad G7 Control
Connection Board
G7 Interface Board
G3 Control
Board
Connection Connection
to RS-232 to RS-485
port at port at
UniConn UniConn
Front View of SpeedStar S3 Drive with Enlarged G3 Control Board Front View of SpeedStar S7+/VariStar ST7 Drive with Enlarged G7 Control Board
SLB 1303130 - SpeedStar G3 SLB 100334445 - Toshiba G7/S7+ DIAGNOSTIC KEYPAD G7 Keypad Connection –
DIAGNOSTIC KEYPAD SLB 100168361 - Network Cable; Connect CNU1 to CNU1A
SLB 1303148 - CABLE: RS232, RJ45-RJ45, CAT 5 UTP -- blue; 14ft or CNU2 to CNU2A
SpeedStar G3 DIAGNOSTIC KEYPAD
Although the three lines of drives appear similar and in fact do share several components, it is essential that the spare parts lists in OneCAT are checked for confirmation when
performing drive maintenance or troubleshooting. In particular, the control board, interface board and gate driver boards will be different,
different, but additionally there may be
differences in the IGBT’s, circuit breakers, etc due to changes in design over time.
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1-10 SpeedStar and VariStar 2000+ SWD Operation Manual / Product Description 1-10
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2-i SpeedStar and VariStar 2000+ SWD Operation Manual / QHSE 2-i
2 QHSE
2.1 Operating safety precautions ___________________________________ 2-1
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2-1 SpeedStar and VariStar 2000+ SWD Operation Manual / QHSE 2-1
1. Do not power up the VSD until this entire operation manual is reviewed.
2. The input voltage must be within +/-10% of the specified input voltage.
Voltages outside of this permissible tolerance range may cause internal
protection devices to turn ON or can cause damage to the unit. Also, the
input frequency should be within +/-3 Hz of the specified input frequency.
3. Proper coordination of the motor and VSD is required. For submersible and
surface motor applications, consult with Schlumberger when utilizing this
VSD for a new application.
4. This VSD is designed to operate both standard NEMA B and Schlumberger
submersible pump motors. Consult the factory before using the VSD for
special applications such as an explosion-proof motor or one with a repetitive
type piston load.
5. Do not touch any internal part with power applied to the VSD; first remove
the power supply from the drive and wait until the DC bus is discharged.
Charged capacitors can present a hazard even if source power is removed.
6.
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2-2 SpeedStar and VariStar 2000+ SWD Operation Manual / QHSE 2-2
8. Interface problems can occur when this drive is used in conjunction with
some types of process controllers. Signal isolation may be required to
prevent controller and/or drive malfunction (contact Schlumberger or the
process controller manufacturer for additional information about compatibility
and signal isolation).
9. Do not open and then reclose a secondary magnetic contactor (MC) between
the drive and the load unless the drive is OFF (output frequency has dropped
to zero) and the motor is not rotating. Abrupt reapplication of the load while
the drive is on or while the motor is rotating can cause drive damage.
10. Use caution when setting output frequency. Increasing the motor speed
beyond its normal capacity can decrease its torque-developing capability and
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3-i SpeedStar and VariStar 2000+ SWD Operation Manual / Inspection/Storage/Disposal 3-i
3 Inspection/Storage/Disposal
3.1 Inspection of the new unit _____________________________________ 3-1
3.2 Storage and Shipping __________________________________________ 3-1
3.3 Disposal _______________________________________________________ 3-2
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3-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Inspection/Storage/Disposal 3-1
This chapter describes how to inspect a VSD when it first arrives at the wellsite
or jobsite, how to ship or store the unit if it will not be immediately connected
and put in service, and how to dispose of any old or previously installed
electrical/electronic drive equipment.
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3-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Inspection/Storage/Disposal 3-2
inhibitor packages. Shut and seal the drive doors. Protective external
wrapping is required to keep the drive clean on the exterior or to prevent
abrasions during shipping.
6. The following shipping and storage environmental conditions should not
be exceeded:
• Type 1 Indoor Drives: -58 degF (-40 degC) to 140 degF (60 degC) for
indoor storage or inside protected enclosed containers.
• Type 3R Outdoor Drives: -58 degF (-40 degC ) to 140 degF (60 degC) for
shipping and storing.
7. SpeedStar drives should be warmed to -22 degF (–30 degC) and VariStar
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3.3 Disposal
Lithium batteries MUST be removed from the motor controller prior to disposal
of the unit. The batteries MUST be disposed of separately and according to
local regulations.
The circuit boards and display module of the motor controller used in this
equipment may contain lead solder and solder paste. The boards should be
disposed of according to local regulations.
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4-i SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-i
4 Specifications
4.1 SpeedStar S3 VSD Operating Specifications ____________________ 4-1
4.2 SpeedStar S7+ VSD Operating Specifications __________________ 4-4
4.3 VariStar ST7 VSD Operating Specifications _____________________ 4-6
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4-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-1
S3 VSD specifications.
Refer to Chapter 4.2 SpeedStar S7+ VSD Operating Specifications for SpeedStar
S7+ VSD specifications.
Refer to Chapter 4.3 VariStar ST7 VSD Operating Specifications for VariStar
ST7 VSD specifications.
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4-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-2
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4-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-3
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4-4 SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-4
Regulation
Frequency Setting 0.1 to 120 Hz output +/- 5%
Carrier frequency 2.2 kHz (default setting), adjustable between
0.5 and 3 kHz for SS2K+
Converter type Diode bridge rectifier
DC bus 650 VDC constant
Inverter type IGBT (Insulated Gate Bipolar Transistor)
Overload setting 100% continuous, 120% for 60 seconds
Input Power Factor 0.96 at all loads and speeds
Inverter Efficiency 0.98
Starting frequency 0 - 10 Hz
Voltage boost 0 - 30%
Voltage per Hertz Constant V/Hz, Variable torque, automatic
characteristic torque boost
Cooling fan control Automatic
Operating Accel/Decel time Frequency over time: 0.1 - 20 Hz over 1 - 1000
Functions seconds
Forward and Reverse Programmable
Soft stall Automatic load reduction during overload
Frequency jumps Three jump frequency settings
Preset speed 15 preset speed values
Motor Controller Direct control of VSD
Automatic Restart A coasting motor can be smoothly restarted
Upper/lower Limit Limits frequency between minimum and
maximum values
Coast stop, Controlled ST — CC: coast to stop,
stop, Emergency stop Operator interface: Controlled stop,
S4 — CC: Emergency stop.
Applications Electrical Submersible Pumps, Horizontal
Pumping, and Progressive Cavity Pumps
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4-5 SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-5
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4-6 SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-6
Regulation
Frequency Setting 0.1 to 120 Hz output +/- 5%
Carrier frequency 2.2 kHz (default setting), adjustable between
0.5 and 3 kHz for SS2K+
Converter type Diode bridge rectifier
DC bus 650 - 800 volts DC constant
Inverter type IGBT (Insulated Gate Bipolar Transistor)
Overload setting 100% continuous, 120% for 60 seconds
Input Power Factor 0.96 at all loads and speeds
Inverter Efficiency 0.98
Starting frequency 0 - 10 Hz
Voltage boost 0 - 30%
Voltage per Hertz Constant V/Hz, Variable torque, automatic
characteristic torque boost
Cooling fan control Automatic
Operating Accel/Decel time Frequency over time: 0.1 - 20 Hz over 1 - 1000
Functions seconds
Forward and Reverse Programmable
Soft stall Automatic load reduction during overload
Frequency jumps Three jump frequency settings
Preset speed 15 preset speed values
Motor Controller Direct control of VSD
Automatic Restart A coasting motor can be smoothly restarted
Upper/lower Limit Limits frequency between minimum and
maximum values
Coast stop, Controlled ST — CC: coast to stop,
stop, Emergency stop Operator interface: Controlled stop,
S4 — CC: Emergency stop.
Applications Electrical Submersible Pumps, Horizontal
Pumping, and Progressive Cavity Pumps
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4-7 SpeedStar and VariStar 2000+ SWD Operation Manual / Specifications 4-7
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5-i SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-i
5 Wiring
5.1 Important Notes on Drive Wiring _______________________________ 5-1
5.2 Selection of Wiring Equipment and Standard Cable Sizes ______ 5-2
5.3 Grounding _____________________________________________________ 5-6
5.4 Wiring Considerations for Mechanical Equipment ______________ 5-6
5.5 Interconnection Wiring _________________________________________ 5-7
5.5.1 Motor Controller Wiring ______________________________________ 5-13
5.5.2 VSD Wiring _________________________________________________ 5-13
5.5.2.1 VSD Terminal Board Connections ________________________ 5-13
5.5.3 VSD Controller Board Connections ___________________________ 5-15
5.5.4 S3 Control Transformer, T1, Wiring (S3 drives only) ___________ 5-17
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5-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-1
This chapter contains intra- and interconnection information for the VSDs:
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5-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-2
Note
For VariStar ST7 drives column “6–pulse” is only applicable.
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5-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-3
Table 5-1: Selection of main circuit wiring equipment for VSDs (standard cables shown)
Amp
*Molded case circuit capacity
**Termination lug sizes
breaker (MCCB) (USA, FLA
x 1.25)
Digital
***Output Lug ****Ground
kVA Amp Rating (A) Amps (A) Control ***Input Lug Wire Capacity
Wire Capacity Lug
Inputs (AWG)
6 Pulse 12 Pulse 6 Pulse 12 Pulse
1x (#14 - 1/0)
per phase
1x (#14 - 1/0)
Delta/Wye
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5-4 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-4
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5-5 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-5
** Wire sizing should be based upon NEC Table 310.16 or CEC Table 2 using 75
degC cable, an ambient of 30 degC, cable runs for less than 300 ft, and copper
wiring for no more than three conductors in the raceway, cable or earth (directly
buried). A derating factor should be taken into account for 50 degC as per NEC,
CEC code, or applicable local area code.The customer should consult the NEC,
CEC, or applicable local area codes standard wire tables for their own particular
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*** Use parallel conductors instead of a single conductor (this will allow for the
proper wire bending radius within the cabinet). Use separate conduits for routing
parallel conductors. This prevents the need for conductor derating (see Note 2).
**** Lug sizes are based on using copper/aluminum bonding conductor. Refer to
CEC Table 16 for copper wire and NEC Table 250.122, based on copper.
Note
1. Contactors used to connect drive terminals should be capable of switching
low-current signals (i.e., 5 mA).
2. When wiring with parallel conductors, the conductors should be kept together
in phase sets with U1, V1, W1 in one conduit and parallel conductors U2,
V2, W2 in another conduit. The ground conductor should be in one of these
conduits.
3. Twisted-pair wiring should be used for pressure feedback signal wiring
terminals.
4. Pressure feedback input: 4 to 20 mA or 1 to 5 V signal two–wire twisted pair,
#20 AWG; Other signal circuits, use #18 AWG.
Turn off power to the drive before making any wiring changes to the analog
output circuits.
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5-6 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-6
Use separate conduits for routing incoming power, power to motor, and control
conductors. Use no more than three power conductors and a ground conductor
per conduit.
5.3 Grounding
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The VSD should be grounded in accordance with Article 250 of the National
Electrical Code or Section 10 of the Canadian Electrical Code, Part I and the
grounding conductor should be sized in accordance with NEC Table 250.122 or
CEC, Part I Table 16. See . Local grounding codes may apply. A ground lug is
provided inside the VSD on the Ground bus.
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5-7 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-7
Operating motors at carrier frequencies higher than 5 kHz may require the motor
shaft to be grounded or motor bearings to be insulated to prevent current from
being passed down the shaft by capacitative coupling to ground.
Note
Do not use this interconnection wiring for construction purposes.
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5-9 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-9
Figure 5-1: Schlumberger S3 VSD Power and Communications System Overview Block Diagram
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5-10 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-10
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5-11 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-11
Figure 5-2: Schlumberger S7+ and ST7 VSD Power and Communications System Overview Block Diagram
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5-12 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-12
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5-13 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-13
P5 (+5)
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Figure 5-4: S7+ and ST7 VSD Terminal Board Interconnect Diagram
The VSD Terminal Board contains two interlocks which enable and disable
certain functions of the drive. See the following list for interlock descriptions.
Term Definition
ST to CC Opening this interlock enables the coast stop function of the VSD.
Reconnecting this interlock restarts the drive if it was running
before it stopped. If the ST to CC connection is not made, the
drive will not start.
Please see InTouch 4027175 or I808**18 of the drawings for
proper configuration of the ST-CC connection.
Note
This interlock should not be used in the field
S4 to CC Opening this interlock causes an E-stop trip in the VSD. This must
be reset before the drive can be restarted.
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5-15 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-15
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The SpeedStar S7+ and VariStar ST7 VSD Controller Board is located directly on
top of the Terminal Board and is in the direct center of the VSD when viewing the
drive with the enclosure door open. Refer to Figure 5-6 S7+ and ST7 Controller
Board Diagram.
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5-18 SpeedStar and VariStar 2000+ SWD Operation Manual / Wiring 5-18
Note
On SpeedStar VSD ranges of 66 to 454 kVA, a jumper should start at terminal
"RJ" and should be terminated on the proper terminal for the appropriate
input voltage at which the SS2K+/SWD is to be used. Refer to Table 5-3 T1
Connections and Functions for the proper terminations needed on the Control
Transformer T1.
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6-i SpeedStar and VariStar 2000+ SWD Operation Manual / Operator Interface 6-i
6 Operator Interface
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7-i SpeedStar and VariStar 2000+ SWD Operation Manual / Installation 7-i
7 Installation
7.1 Installation Safety Precautions _________________________________ 7-1
7.2 Confirmation of Wiring _________________________________________ 7-3
7.3 Start-Up Test ___________________________________________________ 7-4
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7-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Installation 7-1
This chapter describes how to install the VSD on location. Installation procedures
for optional and combinable equipment for the drive (site communications,
external inputs or output devices such as transducers) are discussed in the
Optional and Combinable Equipment chapter of this manual.
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• –40 degF (–40 degC) to 122 degF (50 degC) for SpeedStar S3 and
S7+ VSDs
• 14 degF (-10 degC) to 122 degF (50 degC) for 200–390 kVA VariStar
ST7 VSDs
2. For NEMA 3R units, allow a clearance space of 8 in (20 cm) for the top and
6 in (10 cm) on both sides. Do not obstruct any of the ventilation openings.
Rear ventilation requires free air flow for proper cooling. NEMA 1 units need
6 in (15 cm) for ventilation in the back and no side clearance is required.
3. Avoid installation in areas where extreme vibration, extreme heat, or sources
of electrical noise are present.
4. Adequate working space should be provided for adjustment, inspection,
and maintenance of the drive.
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7-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Installation 7-2
A separate ground cable should be run inside the conduit with the input,
output, and control power cables (Refer to 5.3 Grounding in the Wiring
chapter of this manual). The metal of conduit is not an acceptable ground.
8. Use lockout/tag out procedures before connecting three phase power of the
correct voltage to input terminals (L1, L2, L3 [R, S, T] for a 6–pulse drive;
L1, L2, L3 [R, S, T] and L4, L5, L6 [R2, S2, T2] for a 12–pulse drive) and
connect three-phase power from output terminals T1, T2, T3 (U, V, W) to a
motor of the correct voltage and type for the application. Size the conductors
in accordance with Chapter 5.2 Selection of Wiring Equipment and Standard
Cable Sizes.
9. If conductors of a smaller than recommended size are used in parallel to
share current, then the conductors should be kept together in sets i.e.,
U1, V1, W1 in one conduit and U2, V2, W2 in another. National and local
electrical codes should be checked for possible cable derating factors if
more than three power conductors are run in the same conduit or through
the same hole in the cabinet or through a non-metallic flange or bulkhead.
Temperatures can become excessive if phase U1, U2, and/or U3 cables are
in proximity to each other (eddy current field effect).
10. Use separate metal conduits for routing the input power, output power, and
control circuits.
11. Installation of drive systems should conform to the National Electrical Code,
regulations of the Occupational Safety and Health Administration, and all
national, regional, or industry codes and standards when installed in the
United States. Other codes may apply if installed outside of the US.
12. Do not connect control circuit terminal block return connections marked CC
to VSD earth ground terminals marked GND(E). See Section 5.5.3 VSD
Controller Board Connections and Section 5.5.2.1 VSD Terminal Board
Connections .
13.
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7-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Installation 7-3
If a secondary Magnetic Contactor (MC) is used between the VSD output and
the load, it should be interlocked so that the ST-CC terminals (on the VSD
terminal board) are disconnected before the output contactor is opened. If the
output contactor is used for bypass operation, it must also be interlocked so
that commercial power is never applied to the drive output terminals (U,V,W).
14.
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15. Never install any type of starter(s) or contactor(s) on the drive output to
switch motor loads instantaneously.
16. Only qualified personnel should install this equipment.
1. Confirm that source power is connected to terminals L1(R), L2(S), and L3(T)
for a VariStar and a 6–pulse SpeedStar 2000+/SWD; L1(R), L2(S), L3(T)
and L12(R2), L22(S2), L32(T2) for a 12–pulse SpeedStar 2000+/SWD.
Connection of incoming source power to any other terminals will damage
the drive.
2. The 3-phase source power should be within the correct voltage and
frequency tolerances.
3. The output leads must be connected to terminals T1(U), T2(V), and T3(W).
4. Make sure there are no short circuits or inadvertent grounds and tighten
any loose connector terminal screws.
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7-4 SpeedStar and VariStar 2000+ SWD Operation Manual / Installation 7-4
Note
The UniConn contains an internal lithium-ion battery that backs up the power to
the Real-Time Clock and SRAM. The battery has an expected lifetime of greater
than five years on standby and should normally not need to be replaced during
the lifetime of an operating controller. If the “U Battery” alarm displays constantly
on the controller, the battery does need to be replaced. It is recommended that
the unit be returned to the factory for installation.
Prior to releasing an electrical drive system for regular operation after installation,
the system should be given a start-up test by qualified personnel. This start-up
test assures correct operation of the equipment for reasons of reliable and safe
performance. It is important to schedule time for a startup test, to conduct it,
and document it. Perform start-up testing as described in Chapter 8 Startup
and Commissioning on the page 8–1.
When power is applied for the first time, the drive’s parameters are set to default
values that may or may not be appropriate for your application. If these settings
are not optimal for the application, the desired settings must be programmed
before initiating a run. The drive can be operated with no motor connected.
Note
Operation with no motor connected or use with a small trial motor is
recommended for initial adjustment or for learning to adjust and operate the drive.
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8-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-2
and procedures.
Use a VOM to verify that ALL power is OFF on the VSD, including
• Incoming lines (if unit is a 12–pulse, check two sets of incoming lines) at the
bottom of the circuit breaker
• Motor terminals
• The DC bus
1. Verify that the board numbers, switch settings, and jumper settings are
correct for the application and that connections to the proper taps of the
CPT(s) are made. Use the drawings as reference.
Note
Pay special attention to the setting for the ST-CC jumper. See InTouch
Content ID 4027175 for more details.
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8-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-3
9. Disconnect the motor leads at the drive output terminals and megger
(connect and test with a megohmmeter) the motor and cables. Do not
reconnect motor leads yet.
10. Check the tightness on all cable and bus connections.
11. Check all fuses before power-up. A blown fuse indicates that power has
been applied to the drive prior to your arrival. Do not just replace the
fuse. Check fuses and main wiring connections for loose components and
connections: Tighten if necessary.
12. Use a VOM to check the Softstart resistor (refer to the appropriate schematic
for resistor value specified on the drawing).
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13. Ensure that a Category-5 (CAT5) communication cable has been installed
from the motor controller to the VSD.
Turn all power OFF before making changes to transformer taps or connecting
wires to components.
1. Use a VOM to ensure that the DC bus capacitors have been completely
discharged.
Do not trust the LED inside the SWD cabinet to indicate discharge state of the
DC bus capacitors.
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8-4 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-4
Danger: Be aware that not only is there still voltage located at the line side
of the input circuit breakers, but that there is also voltage at the 120 V
receptacle located on the front of the drive. This is convenient for the use of
tools and laptop but caution must be exercised when checking components
near the circuit for the receptacle, including CPT2. Please see manufacturer
drawing I808xx08 for details on the circuit components. The fused disconnect
switch, FDSW, can be opened for safety, however there will still be 480 V AC
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located at the line side of the circuit breaker and the disconnect switch.
• control power fuses including the fuses for the 120V power receptacle
• DC bus fuse(s)
• sinewave filter fuses and fuse switches (SWD only)
• softstart resistor — Refer to the appropriate drawing for resistor value.
• DC bus capacitors — Check the charge and discharge rate of the
capacitors and ensure that the charge rate is faster than discharge.
Use the diode mode of the VOM to charge the capacitors and DC volts
mode to discharge.
• discharge resistor R22 - Manually push in MS2 to take reading (if
applicable).
• thermistor (should read 18 to 24 kOhms at room temperature).
3. Verify the DIP switch settings on the Interface Board for double and triple
inverter drives. Refer to the manufacturer’s drawing 1808xx29 for details
(S3 VSD only).
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8-5 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-5
Note
A charging indication on the VOM is caused by the charging action of the DC bus
filter capacitors through the forward-biased diode.
Note
Charging indication is due to the charging action of the DC Bus filter capacitors
through the forward biased freewheeling diode across the opposite IGBT.
1. Attach the VOM leads as shown in Table 8-2 VOM Connection Points and
Readings.
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8-6 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-6
2. Ensure that the VOM readings match or approximate those shown in Table
8-2 VOM Connection Points and Readings.
Note
If an IGBT is found damaged or failed, all IGBTs in the phase must be replaced.
The gain codes on the IGBTs in parallel must match and can only be off by
one if in series.
The associated gate protect board, snubber boards (2 part numbers per phase)
and gate driver board in the phase must also be replaced.
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P5 (+5)
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Figure 8-3: S7+ and ST7 VSD Control Board (control power test points)
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8-9 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-9
Table 8-4: S7+ and ST7 control power supplies test points and readings
3. If the readings shown in Table 8-3 S3 control power supplies test points
and readings and Table 8-4 S7+ and ST7 control power supplies test points
and readings are good, go to the next section in this procedure. Otherwise,
turn main breaker(s) OFF to remove power to the drive and perform
troubleshooting procedures in Chapter 11 Troubleshooting on the page 11–1.
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8-10 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-10
1. Run the drive at 20 Hz. With a VOM (set to AC voltage mode) check to
see that the voltages between the three outputs (U-V, V-W, and U-W) are
balanced (for Speedstar SWD, take reading before the filter). Because the
drive signal is PWM instead of sinusoidal, a VOM set to AC volts may not
read accurately, but all three outputs should give the same reading.
2. For the SWD check at the output of the drive to make sure the sine wave filter
is working correctly.
3. Run the drive up to 60 Hz. With a VOM (set to AC voltage mode) check to
see that the voltages between the three outputs (U-V, V-W, and U-W) are
balanced (for the SWD, take reading before the filter). Because the drive
signal is PWM instead of sinusoidal, a VOM set to AC volts may not read
accurately, but all three outputs should give the same reading.
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8-11 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-11
4. For the SWD check at the output of the drive to make sure the sine wave filter
is working correctly.
5. Turn power OFF.
1. Ensure all power is OFF. Connect the motor leads to the drive output lugs.
2. Apply power and run the drive at 20 Hz. Monitor load current on the front
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1. Set the output transformer for the correct output voltage for your application.
2. Connect transformer to the drive output lugs
3. Turn ON the main circuit breaker (MCCB1 for 6 pulse, MCCB1 + MCCB2
for 12 pulse).
4. Start the VSD and run the drive up to 60 Hz. Check for proper operation
of the VSD and transformer.
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Note
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Incorrect voltages may appear if the VSD is in any mode other than:
Note
Remember, a voltage filter (p/n 1229053) must be used to register
accurate readings from the transformer if there is no filter connected.
VSDs with a filter connected do not require the voltage filter.
c. If no voltage filter is used, the voltages will read high and will be non-linear.
5. Stop the VSD after confirming correct output voltages at the output
transformer.
6. Turn OFF the main circuit breaker (MCCB1 for 6 pulse, MCCB1 + MCCB2
for 12 pulse).
1. Verify that all downhole equipment has been checked out before and
after being run in the hole. Verify motor resistances (phase-to-phase and
phase-to-ground) are correct.
2. Connect the VSD output cables to the downhole equipment at the wellhead.
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8-13 SpeedStar and VariStar 2000+ SWD Operation Manual / Startup and Commissioning 8-13
3. Turn ON the main circuit breaker (MCCB1 for 6 pulse, MCCB1 + MCCB2
for 12 pulse).
4. Start the VSD.
5. Perform a calibration on the amperage monitoring components of the VSD
from the ADJ key on the Load Monitoring Screen (Menu, Motor, Load).
6. Reset the underload, target, and overload current settings of the VSD.
7. If the artificial lift system is equipped with pressure monitoring equipment,
the VSD must be calibrated to the pressure transducers providing the output
signal.
8. Once all external signals and subsystems have been connected to the drive,
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run the drive for a reasonable period of time to confirm proper operation and
that no faults or shut downs occur.
9. Download configuration/history/data for future reference.
Depending upon the type of external devices connected to the VSD and their
function, it may be best to test drive shutdowns and other conditions with only the
transformer connected to minimize wear and tear on the downhole equipment.
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9-i SpeedStar and VariStar 2000+ SWD Operation Manual / Optional and Combinable 9-i
Equipment
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9-ii SpeedStar and VariStar 2000+ SWD Operation Manual / Optional and Combinable 9-ii
Equipment
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9-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Optional and Combinable 9-1
Equipment
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9-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Optional and Combinable 9-2
Equipment
Troubleshooting
SCADA equipment or site communication equipment is optional for Schlumberger
SS2K+ and SWD systems. The standard site communication solution for
Schlumberger 2000+ drives and SWDs is the Site Communication Box (SCB).
However, equipment other than the SCB may be specified. Anyone installing site
communication equipment other than the SCB will have to refer to manufacturer’s
recommendations and documentation.
Note
Only qualified personnel should perform SCB installations. Installation requires
knowledge of the PAC, satellite modem, satellite network, end devices, and
industrial electrical and communication wiring. The installer is responsible for
installing the equipment according to local electrical and hazardous location
regulations. The Schlumberger-France Training Center offers a training course
on the installation of SCB.
For detailed installation instructions for the SCB, refer to InTouch ID 4458031
— espWatcher Installation Reference Page . Installation topics include SCB
mounting location, antenna installation, antenna aiming, satellite modem
installation, PAC setup, power and communication cabling, and appendices
which contain field wiring instructions for external devices to the SCB. Also
included is information on operation, maintenance and troubleshooting of the
SCB.
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9-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Optional and Combinable 9-3
Equipment
Note
The strip heater option kit is NOT intended for use to extend the operation of the
Varistar VSDs to below 14 degF (-10 degC). Use of the strip heater kit for this
purpose may result in equipment damage or failure.
For additional information on the use and installation of the TVSS retrofit kits
please refer to InTouch ID 4130993.
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Equipment
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10-i SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-i
10 Maintenance
10.1 Periodic Inspection ____________________________________________ 10-1
10.2 Requesting Maintenance Support _____________________________ 10-4
10.3 Component Service Life ______________________________________ 10-4
10.4 Super-user Resets ____________________________________________ 10-5
10.4.1 Performing a Reset Using the UniConn/StarView. _____________ 10-6
10.4.1.1 Reset to Factory Defaults with UniConn ___________________ 10-6
10.4.1.2 Typeform Reset with UniConn ____________________________ 10-7
10.4.1.3 Reset to Factory Defaults with StarView __________________ 10-7
10.4.1.4 Typeform Reset with StarView ____________________________ 10-9
10.4.2 Performing a Reset Using the G3 Diagnostic Keypad __________ 10-9
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10-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-1
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10-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-2
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10-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-3
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10-4 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-4
Refer to B–2 Application Data and Issue Identification Table (p. 1 of 2) for the
necessary information required to request assistance from EPC engineers.
This data will ensure that assistance is given in the most complete and timely
manner possible.
Note
Regular maintenance is still required per Table 10-1 Periodic Visual Inspection
Checklist.
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10-5 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-5
Super-user Resets
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10.4
Note
A Superuser Reset may be performed using the Toshiba keypad or the
UniConn/StarView. This function is not possible using the HMI. This type of
reset is usually performed only when troubleshooting a VSD and should only
be performed in the following events.
The super-user reset should be used in the event one or more of the following is
true for the application:
The super-user reset is used to return the VSD to the factory settings. This will
reset all of the programmed parameters in the VSD that are associated with the
inverter controls. These include but are not limited to:
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10-6 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-6
Refer to Table 10-3 Superuser Reset-Required Parts for a list of the parts or tools
that are required to perform the Super-user reset using the Toshiba keypad.
To reset the VSD to Factory Defaults with UniConn controller perform following
steps:
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10-7 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-7
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4. Confirm or cancel.
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10-9 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-9
To reset typeform with StarView perform steps 1 and 2 from above and mark off
Initialize Type Form, confirm.
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
1. With RAMF displayed on the screen, press up the ARROW key until TYP
is displayed.
2. Press READ/WRITE again to enter TYP mode.
3. Use the ARROW keys to change the current value to 255.
4. Press READ/WRITE to write the new value, the drive should display the word
INITIALIZING. The display is followed by an audible relay click. The drive
should then default to OUTPUT FREQUENCY=0.0 Hz.
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10-10 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-10
Note
Occasionally the G3 will display an INVERTER TYPEFORM ERROR following
a superuser reset. Clear the fault normally as instructed on the screen and
proceed with the next step of this procedure.
Note
If errors are made while entering the Password, press ESC until returning to
the Program menu and restart from step 1 above.
a. Using the Rotary Encoder, scroll to 13 and press the Rotary Encoder
twice.
b. Scroll to 15 and press the Rotary Encoder twice.
c. Scroll to 12 and press the Rotary Encoder once.
d. Press ESC three times.
3. From Program ⇒ Direct Access, scroll to Unknown Numbers OK and
place a check in the box by selecting the box and then press the Rotary
Encoder once. Press the Up Arrow once and then the Rotary Encoder.
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10-11 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-11
4. Scroll to the Parameter Number field. Press the Rotary Encoder and scroll
to FB91. Press the Rotary Encoder.
Note
If unable to access the Direct Access number FB91, restart from step 1.
5. Press the Rotary Encoder and scroll to 251 (to enter the Super User mode).
Press the Rotary Encoder and then press ESC.
6. Scroll to FF92 and press the Rotary Encoder. Press the Rotary Encoder
and scroll to the desired Type Code as indicated in table below. Press the
Rotary Encoder and then ESC.
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
Type Code: G7
Typeform kVA size Type Code: StarView keypad Item
FF92/UniConnn
HX7+4660 66 kVA 2387 953
HX7+4830 83 kVA 2388 954
HX7+411K 110 kVA 2389 955
HX7+413K 130 kVA 2390 956
HX7+416K 163 kVA 2391 957
HX7+420K 200 kVA 2392 958
HX7+426K 260kVA 2393 959
HX7+439K 390 kVA 2396 95C
HX7+445K 454 kVA 2398 95E
HX7+451K-40 518 kVA @ 40 degC 2399 95F
HX7+451K-50 518 kVA @ 50 degC 2400 960
HX7+460K 600 kVA 2401 961
HX7+470K 700 kVA 2402 962
HX7+481K 815 kVA 2403 963
HX7+493K-40 932 kVA @ 40 degC 2404 964
HX7+493K-50 932 kVA @ 50 degC 2405 965
HX7+410L-40 1000 kVA @ 40 degC 2406 966
HX7+410L-50 1000 kVA @ 50 degC 2407 967
HX7+412L 1200 kVA 2408 968
HX7+414L 1400 kVA 2409 969
HX7+415L 1500 kVA 2410 96A
7. Scroll to FB04 and press the Rotary Encoder. Press the Rotary Encoder
and scroll to 251.
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10-12 SpeedStar and VariStar 2000+ SWD Operation Manual / Maintenance 10-12
8. Press the Rotary Encoder and the system will reset (hear the MS1 relay
click).
9. From Program ⇒ Utility Parameters ⇒ Type Reset, press the Rotary
Encoder at the Reset Type field and scroll to Restore Factory Defaults.
10. Press the Rotary Encoder and scroll down to the Reset button.
11. Press the Rotary Encoder.
12. At the Confirm Reset screen, press the Rotary Encoder. Reset EOI
Memory is briefly displayed and the system restarts.
13. Upon a successful restart the user is queried for a Run The Wizard?
selection. Highlight I will Manually Configure. Finish. and press the
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
Rotary Encoder.
14. At the Wizard: Finished screen, press the Rotary Encoder (system returns
to the Frequency Command screen).
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11-i SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-i
11 Troubleshooting
11.1 Required Troubleshooting Equipment and Tools ______________ 11-1
11.2 Capturing Drive Data __________________________________________ 11-1
11.3 Pre-Power up Checks _________________________________________ 11-2
11.4 Main Power Circuit Component Checks _______________________ 11-4
11.4.1 Main Power Circuit Checks __________________________________ 11-4
11.4.1.1 Checking Input Diodes (In Circuit) ________________________ 11-5
11.4.1.2 Checking Input Diodes (isolated from circuit) ______________ 11-6
11.4.1.3 Checking IGBTs (In Circuit) ______________________________ 11-7
11.4.1.4 Checking Single—Transistor IGBTs _______________________ 11-8
11.4.1.5 Control Power Supply Checks ___________________________ 11-10
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Intentionally Blank
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11-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-1
This chapter provides troubleshooting procedures for the VSDs that are in
service and must be tested or are malfunctioning. These procedures are
intended to help the field user identify which part of the drive is malfunctioning.
Any attempted repairs to a VSD should be performed in conjunction with InTouch
Support when necessary and should be performed by qualified personnel only
as defined in the note that follows.
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
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11-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-2
2. Refer to B-2 Application Data and Issue Identification Table (p. 1 of 2) for the
required information to be saved about the VSD and system.
These are essential tools in troubleshooting the drive and are necessary for the
problem identification. Refer to this data when contacting EPC engineering or
InTouch Support for further assistance.
Note
If the drive you are troubleshooting fails or does not perform as expected,
complete the questions found on In Touch 4202020 and contact InTouch Support
for assistance.
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
• Incoming lines (if unit is a 12–pulse, check two sets of incoming lines) at the
bottom of the circuit breaker
• Motor terminals
• The DC bus.
1. Verify that the board numbers, switch settings, and jumper settings are
correct for the application and that CPT(s) have connections made to the
proper taps for the application. Use the drawings as reference.
Note
Pay special attention to the setting for the ST-CC jumper in S3 drives. See
InTouch ID 4027175 for more details.
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11-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-3
2. Verify that the MST (initial charge timer) is set to 0.3 to 1.0 seconds (if
applicable).
3. Verify all connectors are properly plugged in.
4. Inspect the DC bus capacitors. Make sure they are not leaking oil, show
bulges, or that the vent plug is opened.
5. Inspect MS1 (initial charge contactor) contacts (if possible) by checking
under the cover.
6. Check the tightness on all cable and bus connections.
7. Perform a thorough visual check of all drive components. Ensure that the
installer did not bend resistors or break any components on the circuit boards.
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
8. Ensure that the drive is clean and free of debris, dust, cobwebs, etc.
9. Check all fuses before power-up. A blown fuse indicates a possible problem
in this circuit. Do not just replace the fuse. Check fuses and main wiring
connections for loose components and connections. Tighten if necessary.
10. Confirm proper grounding of all appropriate items.
11. Ensure that a Category-5 (CAT5) communication cable has been installed
from the motor controller to the VSD.
12. If analog signals are used in the application, ensure that there are no
grounds present to interrupt the signals. No resistance to ground should be
detected. The analog signals are found on the HMI/UniConn controllers.
13. Confirm that step-up transformer taps are consistent with motor data and
cable data. Record data in Table 11-1 Step-Up Transformer/Motor/Cable
Data Confirmation.
14. Confirm that no grounds exist on the step-up transformer primary and
secondary. Also ensure that no cable resistance to ground exists. Record
data in Table 11-2 Step-Up Transformer and Cable Resistances.
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11-4 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-4
15. Check the resistance of the motor with the cable for balance. To do this, the
cable must be disconnected from the transformer.
Tip
Do not reconnect the step-up transformer to the cable at this time. The drive
will be run without the motor in upcoming startup procedures.
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
Turn all power OFF before making changes to transformer taps or connecting
wires to components.
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11-5 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-5
Danger: Be aware that not only is there still voltage located at the line
side of the input circuit breakers, but that there is also voltage at the 120
V receptacle located on the front of the drive, where applicable. This is
convenient for the use of tools and laptop but caution must be exercised
when checking components near the circuit for the receptacle, including
CPT2. Please see manufacturer drawing I808xx08 for details on the circuit
components. The fused disconnect switch, FDSW, can be opened for safety,
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
however there will still be 480 V AC located at the line side of the circuit
breaker and the disconnect switch.
• control power fuses including the fuses for the 120 V power receptacle
• DC bus fuse(s)
• sinewave filter fuses and fuse switches, if applicable.
• softstart resistor. Refer to the appropriate drawing for resistor value.
• DC bus capacitors-Check the charge and discharge rate of the capacitors
and ensure that the charge rate is faster than discharge. Use the diode
mode of the VOM to charge the capacitors and DC volts to discharge.
• discharge resistor R22-Manually push in MS2 to take reading (if
applicable).
• thermistor (should read 18 to 24 kOhms at room temperature)
6. Verify the DIP switch settings on the Interface Board for double and triple
inverter drives. Refer to the manufacturer’s drawing 1808xx29 for details
(S3 VSD only).
Note
The charging indication displayed on the VOM is caused by the charging action
of the DC bus filter capacitors through the forward-biased diode.
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11-6 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-6
Set the VOM to the diode function. Refer to Table 11-3 Input diode test reading
(diode in circuit) for VOM connection points and readings while the diodes are
still in the circuit.
Note
Testing the diodes isolated from the circuit helps avoid any interference from
other connected components such as the DC link capacitors. Any charging
display on the VOM is the result of the DC link capacitors trying to charge from
the voltage applied to them from the meter.
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11-7 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-7
1 2 3
Meter (+) Lead Meter (-) Lead Meter Reading Meter Reading
(diode removed (diode in circuit)
from circuit)
2 1 0.2 to 0.6 volts DC 0.2 to 0.6 volts DC
2 3 OL charging
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
Note
Charging indication is due to the charging action of the DC Bus filter capacitors
through the forward biased freewheeling diode across the opposite IGBT.
Refer to Table 11-4 VOM Connection Points and Readings for VOM connection
points and readings.
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11-8 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-8
If the readings are as in the table proceed to 11.4.1.5 Control Power Supply
Checks. Otherwise, troubleshoot as in 11.4.1.4 Checking Single—Transistor
IGBTs.
Note
If an IGBT is found damaged or failed, all IGBTs in the phase must be replaced.
The gain codes on the IGBTs in parallel must match and can only be off by
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
one if in series.
The associated gate protect board and snubber boards (2 part numbers per
phase) in the phase must also be replaced.
The gate drive board should be inspected for damage, if an indication of damage
is seen this board should also be changed.
1. Attach the VOM leads as shown in the corresponding schematic and table.
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2. Ensure that the VOM readings match or approximate those shown in Table
11-5 Single-transistor test connection points and values.
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11-10 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-10
Note
If an IGBT is found damaged or failed, all IGBTs in the phase must be replaced.
The gain codes on the IGBTs in parallel must match and can only be off by
one if in series.
The associated gate protect board and snubber boards (2 part numbers per
phase) in the phase must also be replaced.
The gate drive board should be inspected for damage, if an indication of damage
is seen this board should also be changed.
Perform the following checks to ensure that the drive’s control circuits and power
supplies are operating properly.
1. Remove the input fuses (if they are not already removed).
2. Make sure the control-power leads are attached to the bus bars on the load
side of the input circuit breaker, ahead of the input fuses.
3. Jumper the fuse indicator circuit to complete the circuit (if applicable).
4. Remove the MST timer (applicable for double and triple inverter drives).
5. Disconnect the fan circuit (CN11 in any VSD and the wire from terminal A or
C on the Terminal board only in S7+/ST7 VSD) to reduce noise while testing.
6. Temporarily defeat the door interlock switches (if applicable).
High voltage (480 volts) will be turned ON for the next phase of testing. Keep
hands, tools, and personnel in the area away from high voltage risk areas.
7. When all connections are safely completed from Steps 1 through 6 above,
close the Main Circuit Breaker (MCCB1).
8. Make sure any power LEDs on the gate drive board are illuminated.
9. Verify no DC Bus Voltage.
10. Use the VOM to make sure the control power transformer(s) (CPT1 and
possibly an additional CPT) are functioning properly.
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11-11 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-11
12. Check and ensure that all power supplies are working properly. Use a VOM
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
a. In S3 VSD to ensure your readings correspond use the test points shown
in Figure 11-3 S3 VSD Terminal Board (control power test points) and
Table 11-6 S3 VSD Control power supplies test points and readings.
P5 (+5)
Table 11-6: S3 VSD Control power supplies test points and readings
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11-12 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-12
b. In S7+ and ST7 VSD to ensure your readings correspond use the test
points shown in Figure 11-5 S7+ and ST7 VSD Control Board (control
power test points) and Table 11-7 S7+ and ST7 control power supplies
test points and readings.
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Figure 11-5: S7+ and ST7 VSD Control Board (control power test points)
Table 11-7: S7+ and ST7 control power supplies test points and readings
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11-14 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-14
13. If the checks above are good, proceed to the next step. Otherwise, trace
the signals back as follows:
a. In S3 VSD through the Gate Drive Board and Interface Board as shown
in Table 11-9 and Table 11-8.
Note
The check through the S3 VSD Interface Board is applicable for double
and triple units only.
Table 11-8: S3 VSD Gate Drive Board (42755) Test Point Readings
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
Table 11-9: S3 VSD Interface Board (PC61910P109A) Test Point Readings (for double and
triple units only)
Power Supply Positive (+) Meter Negative (-) Meter Lead Reading
Lead
P24 Across C1 capacitor 21 to 27 volts DC
b. In S7+ and ST7 VSD through the Gate Drive Board and Interface Board
as shown in Table 11-11, Table 11-10 and Figure 11-7.
Table 11-10: S7+ and ST7 VSD Gate Drive Board (42755) Test Point Readings
Power Supply Positive (+) Meter Lead Negative (-) Meter Lead Reading
P24 IC1–I IC1–Screw 21 to 27 volts DC
P15 IC1–O IC1–Screw 14.5 to 15.5 volts DC
N15 IC2–O IC1–Screw -14.4 to -15.5 volts DC
P5 Net 1–1 IC1–Screw 4.8 to 5.2 volts DC
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11-15 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-15
Table 11-11: S7+ and ST7 VSD Interface Board (PC61910P120X, X=B, C, or D) Test Point
Readings
Power Supply Positive (+) Meter Lead Negative (-) Meter Lead Reading
P24 P24 see Figure 11-7 OV reference point see 21 to 27 volts DC
Figure 11-7
P15 P15 see Figure 11-7 14.5 to 15.5 volts DC
N15 N15 see Figure 11-7 -14.4 to -15.5 volts DC
P5 P5M see Figure 11-7 4.8 to 5.2 volts DC
P5A for Slave A, if
applicable, see Figure
11-7
P5B for Slave B, if
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
Figure 11-7: S7+ and ST7 VSD Interface Board Test Points
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11-17 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-17
3. Press PREV until the SUPER USER TEST MODE appears on the screen.
4. Press EDIT and press ON or OFF.
5. Press ACCEPT.
6. Once the drive is in Super-user mode, proceed to 11.4.2.5 Gate Drive Pulse
Test.
To place the VSD in Super-user mode with StarView perform following steps:
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3. In Super User Test Mode choose ON to turn on the mode or OFF to turn it off.
4. Confirm or cancel.
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AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15 11-19 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-19
5. Once the drive is in Super-user mode, proceed to 11.4.2.5 Gate Drive Pulse
Test.
1. Program the VSD with the steps listed in Figure 11-8 Super-user mode
programming steps.
Above is a list of parts required to enable Super-user mode on the VSD.
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11-20 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-20
DISPLAY DESCRIPTION
DC BU S UND E R V OLTAGE
When Power is applied
Change value to a 1 to
1 activate test mode
2. Once the drive is in Super-user mode, proceed to 11.4.2.5 Gate Drive Pulse
Test.
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11-21 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-21
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11-22 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-22
Hint
The terms base and gate are used interchangeably to describe the Base Drive
Board or Gate Drive Board.
After the VSD is in Super-user mode, perform the following steps to check and
verify proper waveform of the pulses at the output of the Gate Drive Board.
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
Some test points on the Gate Drive Board are energized. Keep hands and
tools clear of possible shock hazards including the input breaker terminals.
2. Use an oscilloscope to check the waveform. Refer to Table 11-13 Gate Drive
Board output test points for the Gate Drive Board output points. Make sure
the scope is in DC input mode. The waveform should read 30 volts peak to
peak (+15 to -15 volts) PWM square wave as shown in Figure 11-9 Gate
Drive Board waveform.
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11-23 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-23
OR
R R
Figure 11-9: Gate Drive Board waveform. left figure vertical scale = 5 volts
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
per division, horizontal scale = 2 ms per division; right figure vertical scale = 5
volts per division, horizontal scale 5 ms per division
Refer to Figure 11-10 Gate Drive Board Connections for a diagram showing
phase points and lead connections for the oscilloscope.
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11-24 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-24
CNU-1 CNU-3
CNU CNU-1
CNV-1 CNV-3
CNW
they match exactly.
CNW-1
CNX-1 CNX-3
CNX CNX-1
CNY-1 CNY-3
CNY CNY-1
CNZ-1 CNZ-3
CNZ CNZ-1
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11-25 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-25
Note
This procedure doesn’t apply to the S3 single inverter VSD.
Note
You may need to remove the Interface Board while keeping it connected in order
AL Engineering EPC\erudina\InTouch ID 4197006\3\Release Date:15-Jun-2009\EDMS UID: 1648720621\Produced: 13-Jul-2009 17:29:15
1. Check to see if the signal is present at entrance to Gate Drive Board (R1
through R6 with reference to IC1–Screw CC). Results should be similar to
the waveform in Figure 11-11 Waveform-signals leaving Interface board.
2. If the signal is good at the input but bad at the output, replace the Gate
Drive Board.
3. If the signal is bad, check the following:
a. In the S3 VSD see if the signal is leaving the Interface Board by checking
the signal at R2 through R7 (master), R18 through R23 (slave A, if
applicable), and R30 through R35 (slave B, if applicable). All signals
reference the left side of capacitor C4. The signal should look identical to
Figure 11-11 Waveform-signals leaving Interface board and approximate
amplitude of the waveform should be from 4 to 5 volts.
b. In the S7+ and ST7 VSD see if the signal is leaving the Interface Board
by checking the signal at R24 through R29 (master), R8 through R13
(slave A, if applicable), and R14 through R19 (slave B, if applicable).
All signals reference to OV on the bottom of the Interface Board. The
signal (on one side of the resistor) should look identical to Figure 11-11
Waveform-signals leaving Interface boardand approximate amplitude of
the waveform should be from 4 to 5 volts..
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11-26 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-26
T
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4. If the signal is missing at the entrance to the Gate Drive Board but present at
the output of the Interface Board, the problem is the cable.
5. If the signal is missing at the output of the Interface Board, the problem is
either the Control Board or Interface Board or the cable between. See the
appropriate schematics to trace the signal further.
6. Turn power OFF.
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11-27 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-27
Note
For the SWD take the measurement before the filter.
T
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a. S3 VSD: With input power off, leave CN1B connected and disconnect
CN1C (and CN1D, if applicable).
b. S7+ and ST7 VSD: With input power off, leave CN1B connected and
disconnect CN1A (and CN1C, if applicable).
2. Connect a 120 volt-AC-capable jumper (cheater cord) to two of the bus bars
on the input of the rectifier. Connect the cheater cord to a Variac. The Variac
should be set to zero (0) volts output.
3. Apply input power and disable the DC Undervoltage Detection again.
4. Run the drive at 60 Hz.
5. Slowly increase the Variac until the DC bus reads approximately 30 volts DC.
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11-28 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-28
6. Use an oscilloscope to observe the waveform on the outputs U-V, V-W, U-W.
The waveform should be approximately 60 V peak to peak (+30 V peak to –30
Vpeak) as shown in Figure 11-13 Reduced output voltage waveform.
Note
For the SWD take the measurement before the filter.
a. S3 VSD: Reconnect CN1C and disconnect CN1B (if the unit has three
power units, CN1D remains disconnected as well).
b. S7+ and ST7 VSD: Reconnect CN1A and disconnect CN1B (if the unit
has three power units, CN1C remains disconnected as well).
10. Apply input power and disable the DC Undervoltage Detection again.
11. Run the drive at 60 Hz.
12. Slowly increase the Variac until the DC bus reads approximately 30 volts DC.
13. Use an oscilloscope to observe the waveform on the outputs U-V, V-W, U-W.
The waveform should be approximately 60 V peak to peak (+30 V peak to –30
V peak) as shown in Figure 11-13 Reduced output voltage waveform.
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11-29 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-29
Note
For the SWD take the measurement before the filter.
a. S3 VSD: If the unit has only two power units, reconnect CN1B again
and proceed to 11.4.2.8 Reduced Voltage Output Signal Timing Test for
Double or Triple Inverter Drives (518 to 1500 kVA). If the unit has three
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power units, disconnect CN1C again, with CN1B still disconnected, and
reconnect CN1D.
b. S7+ and ST7 VSD: If the unit has only two power units, reconnect CN1B
again and proceed to 11.4.2.8 Reduced Voltage Output Signal Timing
Test for Double or Triple Inverter Drives (518 to 1500 kVA). If the unit has
three power units, disconnect CN1A again, with CN1B still disconnected,
and reconnect CN1C.
17. Apply input power and disable the DC Undervoltage Detection again.
18. Run the drive at 60 Hz.
19. Slowly increase the Variac until the DC bus reads approximately 30 volts DC.
20. Use an oscilloscope to observe the waveform on the outputs U-V, V-W, U-W.
The waveform should be approximately 60 V peak to peak (+30 V peak to –30
V peak) as shown in Figure 11-13 Reduced output voltage waveform.
Note
For the SWD take the measurement before the filter.
a. S3 VSD: Reconnect CN1B and CN1C. All of CN1B, CN1C, and CN1D
should be connected.
b. S7+ and ST7 VSD: Reconnect CN1B and CN1A. All of CN1B, CN1CA,
and CN1C should be connected.
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11-30 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-30
4. Use an oscilloscope to observe the waveform on the outputs U-V, V-W, and
U-W before the filter (if applicable).
5. The waveform should be 60 V peak to peak (+30 Vpeak to –30 V peak) (refer
to Figure 11-13 Reduced output voltage waveform). At this point in the
procedure, the outputs of both (or all three) power units are combined at the
U, V, and W outputs.
Note
For the SWD take the measurement before the filter.
Note
Note the appearance of the PWM signal with respect to the waveform, just as
you did earlier observing the output of a single power unit. The signal should
be stable, with little indication that the waveform now displayed is actually
the output of multiple power units overlaying one another on the screen. The
Interface Board is responsible for creating multiple reproductions of the single
gate pulse signal originating on the Control Board. The Interface Board then
routes these signals in phase with one another to their respective Gate Driver
Boards. Significant differences in timing between these multiple signals at the
U, V, and W outputs may indicate a faulty Interface Board (its multiple Gating
Pulse outputs are out of phase) or a faulty Gate Driver Board (one board has
a propagation delay time which is significantly different than the other(s)).
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11-31 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-31
1. Verify that the power is turned off and there is no voltage present on the
DC bus.
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2. Remove the Variac and cheater cord from the drive, if not already done.
3. Reinstall the input fuses.
4. Reinstall the MST timer, if applicable.
5. Set the MST timer to minimum and apply power. The input circuit breaker
should trip. Reset the circuit breaker and set the MST between 0.3 and 1.0
seconds.
6. Apply power and ensure that MS2 picks up. Approximately one (1) second
later, MS1 should close.
7. If applicable, test the blown fuse indicator circuit by pulling the tab on one of
the indicators. The input circuit breaker should trip.
8. Reset the input circuit breaker and, if applicable, remove the device defeating
the door switch interlock. Turn main power ON. Test the door switch interlock
circuit by opening the drive enclosure door. The input circuit breaker should
trip.
9. Reset the input circuit breaker. Reconnect CN11 and in the S7+/ST7 VSD
the wire to the A or C terminal on the Terminal Board, apply power, and test
the fan circuit by running the drive.
10. Test all remaining sequences (differs by application/jobsite).
11. With power ON, program the correct parameters for the application into
the VSD.
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11-32 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-32
1. Run the drive at 20 Hz. With a VOM (set to AC voltage mode) check to
see that the voltages between the three outputs (U-V, V-W, and U-W) are
balanced (for SWD, take the reading before the sine wave filter). Because
the drive signal is PWM instead of sinusoidal, a VOM set to AC volts may not
read accurately, but all three outputs should give the same reading.
2. For SWD, also check at the output of the drive to make sure the sine wave
filter is working correctly.
3. Run the drive up to 60 Hz. With a VOM (set to AC voltage mode) check to
see that the voltages between the three outputs (U-V, V-W, and U-W) are
balanced (for SWD, take reading before the filter). Because the drive signal
is PWM instead of sinusoidal, a VOM set to AC volts may not read accurately,
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OR
R ef olt ms R ef olt ms
Figure 11-14: Full voltage test waveform (no motor load). left figure vertical scale
= 200 volts per division, horizontal scale = 5 ms per division; right figure vertical scale
= 200 volts per division, horizontal scale = 2 ms per division
6. For SWD, also verify the waveform at the output of the drive to make sure
the sine wave filter is working correctly. The waveform should look similar to
Figure 11-15 SWD full voltage test waveform at the output
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11-33 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-33
> T
Figure 11-15: SWD full voltage test waveform at the output. left figure vertical
scale = 200 volts per division, horizontal scale = 5 ms per division
1. Ensure all power is OFF. Reconnect the motor leads to the drive output lugs.
2. Apply power and run the drive at 20 Hz. Monitor load current on the front
(motor controller) display.
3. Run the drive up to 60 Hz.
4. Use a clamp-on ammeter to check for balanced current load between the
power units if you have a double or triple inverter SpeedStar drive (518 to
1500 kVA)
5. Use a clamp-on ammeter to check for balanced current between the U, V,
and W outputs to the motor windings. Monitor the drive performance for a
reasonable period of time to ensure proper operation.
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11-34 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-34
Type
Code: G3 Type Code:
Typeform kVA size
keypad Item UniConn
288/StarView
4660 66 kVA 4E 78
4830 83 kVA 4F 79
411K 110 kVA 50 80
413K 130 kVA 51 81
416K 163 kVA 52 82
420K 200 kVA 53 83
426K 260kVA 54 84
439K 390 kVA 56 86
445K 454 kVA 57 87
451K 518 kVA 58 88
460K 600 kVA 59 89
470K 700 kVA 5A 90
481K 815 kVA 5B 91
493K 932 kVA 5C 92
410L 1000 kVA 5D 93
412L 1200 kVA 5E 94
414L 1400 kVA 5F 95
415L 1500 kVA 40 64
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11-35 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-35
Type Code: G7
Typeform kVA size Type Code: StarView keypad Item
FF92/UniConnn
HX7+4660 66 kVA 2387 953
HX7+4830 83 kVA 2388 954
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a. If different, press the Rotary Encoder on the Toshiba keypad and scroll
to the desired Type Code as indicated in the table above. Press the
Rotary Encoder and then ESC. Do NOT leave the drive with an incorrect
setting in Item FF92.
b. If the same, what has changed recently? Verify cables, wiring, board
numbers, and Typeform detection circuit.
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11-36 SpeedStar and VariStar 2000+ SWD Operation Manual / Troubleshooting 11-36
a. If |x| is about 2.5 volts DC, the current detection problem should not be
occurring. It may have been caused by a loose connection or whatever
was removed from the circuit. If the problem persists even with the proper
voltage, replace the control board.
b. If |x| > 7.5 volts DC, the IC is blown. The control board needs to be
replaced.
c. If |x| < 2.5 or 2.5 < |x| < 7.5 volts DC, then the problem is in the current
detection circuit. See drive schematics for tracing the signal.
a. If |x| is about 2.5 volts DC, the current detection problem should not be
occurring. It may have been caused by a loose connection or whatever
was removed from the circuit. If the problem persists even with the proper
voltage, replace the control board.
b. If |x| > 7.5 volts DC, the IC is blown. The control board needs to be
replaced.
c. If |x| < 2.5 or 2.5 < |x| < 7.5 volts DC, then the problem is in the current
detection circuit. See drive schematics for tracing the signal.
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A-i SpeedStar and VariStar 2000+ SWD Operation Manual / Menu Maps A-i
A Menu Maps
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A-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Menu Maps A-1
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B-i SpeedStar and VariStar 2000+ SWD Operation Manual / Reference Material B-i
B Reference Material
B.1 Harmonics Concerns with VSDs ________________________________ B-1
B.1.1 Harmonics Worksheet ________________________________________ B-1
B.2 ROM Versions and History _____________________________________ B-4
B.3 Application Data and Issue Identification Table _________________ B-5
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B-1 SpeedStar and VariStar 2000+ SWD Operation Manual / Reference Material B-1
This appendix contains documents that do not readily belong in the main
chapters of the manual. Often, newly released information will be included in
reference material before being incorporated to the main manual chapters.
Note
In the questions below, PCC refers to common point(s) of coupling on Figure
B-1 VSD Points of Common Coupling.
1. What is the utility input voltage and frequency to the main transformer (PCC1)
? ___________Volts
2. What is the utility system short circuit duty amperage (Isc) immediately before
the main transformer for the facility (PCC1)? ______________Amps (this is
optional - provided by the utility - required only if PCC1 is the PCC of concern)
3. What is the main transformer (T1) ________kVA? and the percent
impedance? __________%
4. What is the impedance ratio of the main transformer (T1) __________
to ___________? (Inductance : Resistance - Typically 10:1 for large
transformer, ratios higher than 10:1 will have negligible impact on results)
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B-2 SpeedStar and VariStar 2000+ SWD Operation Manual / Reference Material B-2
5. What is the bus fault current (Isc) after the main transformer (at PCC2)?
____________Amps
6. What is the main bus voltage of the (secondary of the main transformer T1)?
____________Volts
7. What is the inductance or distance of the power line from the main
transformer (PCC2) to the main plant power bus (PCC3) ___________?
8. What is the inductance or distance of the power line from the main plant bus
(PCC3) to the VSD isolation transformer___________?
9. What is the VSD isolation transformer (T2) kVA and % impedance?
__________kVA___________ % (transformer directly before the VSD)
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10. What is the impedance ratio of the input transformer (T2) _____________?
(Inductance : Resistance - Typically 10:1 for large transformer, ratios higher
than 10:1 will have negligible impact on results)
11. Is an AC line reactor going to be used? ________(YES / NO) If so, what is
the impedance or reactance in microHenries? ______________uH
12. What is the system’s nominal fundamental (other non— harmonic) load
current on the main power bus? __________Amps
13. Are there other VSDs in the system? If so, how many? All information on
the transformer associated with these VSDs must be supplied.
14. Are there any other harmonic on the system that need to be considered in
this calculation? If so, please give the values of these harmonics.
15. What is the point of common coupling for the harmonics measurements
(PCC 1-7)? Refer to Figure B-1 VSD Points of Common Coupling.
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B-3 SpeedStar and VariStar 2000+ SWD Operation Manual / Reference Material B-3
UTILITY
PCC1
T1 - MAIN
TRANSFORMER
PCC2
LINE
IMPEDANCE
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PCC4
VSD ISOLATION
TRANSFORMER
PCC5
LINE
IMPEDANCE
PCC6
INPUT AC LINE
REACTOR
PCC7
VSD WITH
MOTOR LOAD
Figure B-1: VSD Points of Common Coupling. In this diagram, PCCs listed
on the left identify common points of coupling.
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B-4 SpeedStar and VariStar 2000+ SWD Operation Manual / Reference Material B-4
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B-5 SpeedStar and VariStar 2000+ SWD Operation Manual / Reference Material B-5
Note
Any newer ROM versions are backward compatible with previous ROM versions.
To obtain the latest ROM version, order SLB part number 7012529.
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C-i SpeedStar and VariStar 2000+ SWD Operation Manual / VSD Nameplate C-i
C VSD Nameplate
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C-1 SpeedStar and VariStar 2000+ SWD Operation Manual / VSD Nameplate C-1
The Numbers on the VSD nameplate on the front (see Figure C-1 Example of
a nameplate on the front of an SLB VSD) and inside (see Figure C-2 Example
of the label that can be seen on the inside door of an SLB VSD) of the VSD
are as follows:
Serial # – The first 2 digits 09 is the year that the VSD was manufactured in, the
next 2 digits (3 and 4) 01 is the month that the VSD was manufactured in, and the
last 5 digits 00240 is the overall serial number for the VSD. (This VSD was made
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in January of 2009, 480 VAC, 200 KVA, Circuit Breaker, NEMA 3R, and 6 Pulse).
Part Number – This number 100243556 is the part number that Toshiba
Manufactures the VSD under for Schlumberger.
Type Form # – This number ST7B420KCB specifies the VSD type, input voltage,
size, and options. This information can be looked up on the VSD drawings
in detail (see Figure C-3 Example of the information that can be seen on the
drawings for the VSDs on the page 5).
Note
There my be differences between the input voltage on this label 460 volts and the
posted input voltages of the VSD of 480 volts. SLB VSDs are rated for 480 VAC
as this is what “calculated” KVA for the VSDs use is 480 VAC and the nameplate
amperage seen on this label.
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C-2 SpeedStar and VariStar 2000+ SWD Operation Manual / VSD Nameplate C-2
Note
Disregard the input amperage as this value changes depending on what the input
waveform to the VSD looks like and the 0-90 Hz rating as this value changes
according to the controller on the VSD such as the UniConn.
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Figure C-2: Example of the label that can be seen on the inside door of an SLB VSD
This is an example of the information that can be seen on the drawings for the
VSDs. This gives an explanation of Type Form # that is seen on the nameplate
on the front and inside door of the VSDs.
Note
NOTE – Please refer to the drawings that were sent with the VSD that you are
servicing for the correct interpretation of this number.
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C-3 SpeedStar and VariStar 2000+ SWD Operation Manual / VSD Nameplate C-3
Figure C-3: Example of the information that can be seen on the drawings for the VSDs
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C-4 SpeedStar and VariStar 2000+ SWD Operation Manual / VSD Nameplate C-4
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