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Non-Stop Production: Masterfold 75 - 110
Non-Stop Production: Masterfold 75 - 110
- New ACCUCHECK
production
- SPEEDWAVE
- GYROBOX
- NICK BREAKER
- SPEEDHOOK
MASTERFOLD 75 | 110
www.bobst.com
At a glance
ˍ Empowering When only the highest productivity will do: the world’s
fastest, automated, versatile and most ergonomic
folder-gluer line. The MASTERFOLD can be set up in
MASTERFOLD 75 | 110
flexibility
> At a glance
minutes and delivers efficient and reliable non-stop > Packaging market
production of outstanding quality products. > Benefits and features
> 1 – 3
> 4 – 6
> 7 – 9
> Specifications
> Measurements
> Configurations
> Technical
information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
> Peripherals
> Services
> General services
> Connected Services
Page 2/22
Packaging market – Folding carton
> At a glance
> Packaging market
> Benefits and features
Functional packaging and protection E-commerce & omni-channels > 1 – 3
BOBST innovations Protecting the goods in a clever way Multiple retail formats set new > 4 – 6
are driven by customer is required. Single serve, multi-packs, requirements for packaging. On-demand > 7 – 9
and brand owner needs. re-sealable, see-through. production, timely delivery across
> Specifications
multiple designs, shapes and sizes. > Measurements
> READ MORE
Customization, versioning, > Configurations
personalization Sustainability > Technical
Packaging needs to reach all segments Packaging production needs to reduce information
of the society taking almost any shape its environmental carbon footprint – > Related Products
and size from very short runs to reprint less waste across the entire supply chain. > ACCUCHECK
and long runs. All with the best color New and thinner substrates. Recycling > SPEEDWAVE
consistency. and re-use are the new rules. > GYROBOX
> NICK BREAKER
Faster time-to-market > SPEEDHOOK
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Benefits and features 1 – 3
MASTERFOLD 75 | 110
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
> Specifications
Perfect alignment precision Superb versatility > Measurements
> Configurations
> Technical
ACCUFEED Prebreaker Crash-lock module
information
– Integrated blank aligner for – Extra long, 180° prebreaking of all – Fastest set-up time in its range
> Related Products
perfect folding boxes at high speed, regardless – Quick and precise for a great variety of
> ACCUCHECK
– Variable speed independent drive for of material folding options, including reinforced
> SPEEDWAVE
irregular shaped, heavy or large boxes – Extra wide lower left hand belt ensures crash-lock bottom boxes
> GYROBOX
– Feeds all types of material no marking – Prebreaks large boxes and provides a > NICK BREAKER
– Sets in a quarter of the time of other – Upper left conveyor displacement location for additional devices > SPEEDHOOK
feeders – meaning shorter allows for more flexibility and – Telescopic upper conveyors easily > Peripherals
makeready times faster set-up adjustable to box formats > Services
– Reduced waste – Motorized lifting frame cuts > General services
– Less maintenance changeover times > Connected Services
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Benefits and features 4 – 6
MASTERFOLD 75 | 110
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
> 7 – 9
> Specifications
Rapid adaptability Maximum speed Smooth progression > Measurements
> Configurations
> Technical
4 & 6-corner equipment Lower gluing unit Folding
information
– Fast set-up of all types of 4 and – Oversized stainless steel glue wheel for – Low side frame for easy access
> Related Products
6-corner boxes high speed running – Belt lifting device for more flexibility
> ACCUCHECK
– Speed up to 50,000 b/h – Corrosion proof and long lasting – Pneumatic central conveyors for quick
> SPEEDWAVE
– Quick set-up tilting frame adjusting to – Precise application of correct format change
> GYROBOX
flap size glue amount – Right, left or simultaneous folding > NICK BREAKER
– Human Machine Interface SPHERE with – All components easily removable for – Minimum folding device for folding > SPEEDHOOK
automated positioning and quick cleaning down to 35 mm > Peripherals
remote control – Independently driven, saving power by > Services
– Modulated trajectory hooks for smooth allowing to mix glue without running > General services
and precise folding the entire machine > Connected Services
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Page 5/22
Benefits and features 7 – 9
MASTERFOLD 75 | 110
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
> 7 – 9
> Specifications
Unique ergonomics High-speed perfection Fast and steady > Measurements
> Configurations
> Technical
Unlimited access Transfer Delivery
information
– All parts of the production line are – Independent drive for total control of – ACCUPRESS pressure control for perfect
> Related Products
instantly accessible, reducing the the box stream gluing of delicate and odd
> ACCUCHECK
set-up time – Easily set up ACCUEJECT device, able to shaped boxes
> SPEEDWAVE
– Easy access open frame and platforms eject a single faulty box even at – Independent drive for fast
> GYROBOX
allow the operator to move within maximum speed job changeover > NICK BREAKER
the machine – Motorized transfer conveyors adaptable – Box stream regulator for precise > SPEEDHOOK
– For configuration with 4- & 6-corner to complex box shapes intervals, higher quality and > Peripherals
device, light barriers ensure safety – Belt tensioning and adjustable height faster running > Services
during production process ensures a perfect box stream > General services
> Connected Services
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Specifications – Measurements
MASTERFOLD 75 | 110
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
1 > 7 – 9
> Specifications
> Measurements
> Configurations
> Technical
information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
2
> NICK BREAKER
> SPEEDHOOK
> Peripherals
3 > Services
1
> General services
MASTERFOLD 75 | 110 A1/A2/A3 2.30 m 7.54 ft* > Connected Services
2
MASTERFOLD 75 | 110 A1 14.77 m 48.45 ft*
A2 16.76 m 54.98 ft*
MASTERFOLD 110 A3 18.84 m 61.81 ft*
3 Print responsibly
A1 MASTERFOLD 75 | 110
Specifications – Configurations
A2 MASTERFOLD 110
A2 MASTERFOLD 110
> At a glance
A3 MASTERFOLD 110 A1 MASTERFOLD 75 | 110
A3 MASTERFOLDMASTERFOLD
110 75/110 > Packaging market
A1 MASTERFOLD 75 | 110 > Benefits and features
> 1 – 3
A2 MASTERFOLD 110
A2 MASTERFOLD 75 | 110
A2 MASTERFOLD 110 > 4 – 6
> 7 – 9
A1 MASTERFOLD 75 | 110 with A2 MASTERFOLD 2 110 2
75ACCUCHECK
A1 MASTERFOLD | 110 with ACCUCHECK
A3 MASTERFOLD 110
> Specifications
> Measurements
A3 MASTERFOLD 110
> Configurations
A3 MASTERFOLD 110 with new ACCUCHECK
A3 MASTERFOLD 110
> Technical
A3 MASTERFOLD
A3 MASTERFOLD 75Combi
75 | 110 with | 110 with Combi
I and I and II & SPEEDWAVE
II & SPEEDWAVE 3 3
information
A1 MASTERFOLD 75 | 110 with ACCUCHECK 2 > Related Products
> ACCUCHECK
A1 MASTERFOLD 75 | 110 with ACCUCHECK 2
> SPEEDWAVE
G MASTERFOLD 110 with GYROBOX
A1 MASTERFOLD 75 | 110 with ACCUCHECK 2 > GYROBOX
A3 MASTERFOLD 75 | 110 with Combi I and II & SPEEDWAVE 3
A3 MASTERFOLD 110 with GYROBOX
> NICK BREAKER
A3 MASTERFOLD 110 with GYROBOX
> SPEEDHOOK
A3 MASTERFOLD 75 | 110 with Combi I and II & SPEEDWAVE 3
> Peripherals
A3 MASTERFOLD 75 | 110 with Combi I and II & SPEEDWAVE 3 > Services
A3 MASTERFOLD 110 with GYROBOX and Nick BREAKER
GNB MASTERFOLD 110
A3 MASTERFOLD 110 with
with GYROBOX GYROBOX
and Nick BREAKER and NICK BREAKER > General services
A3 MASTERFOLD 110 with GYROBOX
> Connected Services
A3 MASTERFOLD 110 with GYROBOX
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Page 8/22
Specifications – Technical information
Page 9/22
A1 MASTERFOLD 75 | 110
packaging
> At a glance
Based on the 30 year experience of BOBST REGISTRON®
> Packaging market
technology, this highly flexible tool allows you to inspect
different box areas according to various quality criteria, while > Benefits and features
A1 MASTERFOLD 75 | 110 with new ACCUCHECK > 1 – 3
remaining easy and quick to operate.
> 4 – 6
> 7 – 9
> Specifications
> Measurements
> Configurations
> Technical
information
> Related Products
A3 MASTERFOLD 75 | 110 with Combi I and II & SPEEDWAVE 3
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
> Peripherals
Multiple possibilities
Impeccable results
A3 MASTERFOLD 110 with GYROBOX
Complete quality consistency Exceptional performance > Services
> General services
> Connected Services
Faultless boxes Ensuring client satisfaction Amazing inspection capabilities
– Ability to deliver zero-defect products – 100% quality controlled production – Fastest quality control inline
– More than 30 years knowledge in – Fully integrated into the folding- – Full inspection capabilities for
image processing gluing process any format
– Automatic and accurate ejection of – PDF conformity – Smart text identification using
faulty boxes at any speed – Makes sure clients’ quality requests machine learning
A3 MASTERFOLD 110 with GYROBOX and Nick BREAKER
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– Dust elimination device, avoiding are perfectly met – Value-added productivity
unnecessary box rejection and ensuring – Patented lighting system Data is not binding.
Non-contractual pictures.
perfect box quality The manufacturer reserves
the right to make
modifications without notice.
© BOBST SA 2019
BUSF-MFD110-EN-0620
Page 10/22
Related products – Devices
MASTERFOLD 75 | 110
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
Multiple possibilities
Impeccable
Bespoke quality
results
control Cutting costs Simple to use
> 7 – 9
> Specifications
Highly flexible Increased efficiency Quick setups > Measurements
– Customer-specific inspection modes – In-line system, avoiding an extra step – Inspection parameters can be saved > Configurations
– Precise definition of control sensitivity in your production process and recalled for quick setups > Technical
through dedicated zones – Short and efficient quality control – Repeat order sets within seconds information
– Several operating modes for customized process, cutting running costs of – Optional additional screens for full > Related Products
setting and easy operation, to perfectly quality checks visibility along the production process > ACCUCHECK
adapt to any quality criterion – Less waste: eliminates only boxes > SPEEDWAVE
> GYROBOX
– PDF quality control reporting according which do not correspond to specific
> NICK BREAKER
to customer validation targets quality criteria
> SPEEDHOOK
– Energy-efficient motors
> Peripherals
> Services
> General services
> Connected Services
Page 11/22
Related products – Technical information
MASTERFOLD 75 | 110
Inspection capabilities
Inspection capabilities include stable and accurate color measurement, precise register control of print, embossing, foil, cut patterns and > At a glance
enhanced text inspection, regardless of text pose or color as well as advanced control of finishes such as hot foil, embossing or varnish. > Packaging market
> Benefits and features
Smart print control Registration Imperfection Integrity Embellishment > 1 – 3
– Missing print – Cut to print – Splash – Carton damage – Missing foil > 4 – 6
– Text error – Text alignment – Spot – Dust – Varnish presence > 7 – 9
– Code default – Foil to print – Scratch – Oil – Embossing absence > Specifications
– Color variation – Emboss to print – Fine line – External element > Measurements
– Stripe > Configurations
> Technical
information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
> Peripherals
Inspection by zone
> Services
The global control sensitivity can be > General services
adjusted within 3 pre-set quality levels. Cut-to-print measurement > Connected Services
Moreover, you can customize the blank
control areas according to the required Text control
defect type and adapt the control
sensitivity depending on your needs. Color
measurement Foil control
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No detection on Customized
Data is not binding.
glue flap sensitivity on Non-contractual pictures.
dedicated areas The manufacturer reserves
the right to make
modifications without notice.
© BOBST SA 2019
Masked zone BUSF-MFD110-EN-0620
Page 12/22
A2 MASTERFOLD 110
ˍExceptional
SPEEDWAVE is a BOBST patented device that
simplifies the setting of crash-lock and various
MASTERFOLD 75 | 110
folding quality
> At a glance
other special boxes on your MASTERFOLD 75
> Packaging market
and 110, saving you time while simultaneously
delivering exceptional folding quality and drastically > Benefits and features
> 1 – 3
increasing your productivity.
> 4 – 6
> 7 – 9
> Specifications
EDWAVE 3
> Measurements
> Configurations
> Technical
information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
> Peripherals
Page 13/22
Related products – Devices
A3 MASTERFOLD 75 | 110 with Combi I and II & SPEEDWAVE 3
complexity
> At a glance
of complex boxes. Rotating blanks in line between
> Packaging market
two folding processes, in one single pass, it makes
the folding-gluing of complicated carton packaging > Benefits and features
A3 MASTERFOLD 110 with GYROBOX
> 1 – 3
quick and easy and delivers exceptional end-
> 4 – 6
product quality. GYROBOX boosts the efficiency of
> 7 – 9
your production process.
> Specifications
> Measurements
> Configurations
> Technical
information
> Related Products
A3 MASTERFOLD 110 with GYROBOX and Nick BREAKER > ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
Efficient High-quality > Peripherals
and productive Easy setting speciality boxes > Services
> General services
> Connected Services
Complex boxes in one go Production Versatility
– Rotates blanks from 0° to 180° in – Simple to set-up – Superb quality of the final product
any direction – Can be left in line, even when – Maximizes creativity, productivity
– Produces complex boxes, such as not needed and efficiency
double-folded boxes, rapidly and in one – No hindrance and no loss of speed – Increases diversification, flexibility
single pass when running standard boxes – Opens up new markets
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– Simplifies the production process and
Data is not binding.
cuts down costs Non-contractual pictures.
The manufacturer reserves
the right to make
modifications without notice.
© BOBST SA 2019
BUSF-MFD110-EN-0620
Page 14/22
Related products – Technical information
MASTERFOLD 75 | 110
Dimensions GYROBOX on MASTERFOLD 110
Length with GYROBOX 26.61 m 87.30 ft
> At a glance
Width and height same as MASTERFOLD
> Packaging market
> Benefits and features
Convertible stock
> 1 – 3
Corrugated and solid board, up to as for MASTERFOLD > 4 – 6
Solid board, min. 220 g/m2 .010 in
> 7 – 9
> Specifications
Drive system
> Measurements
Inching speed, min. 15 m/min. 49.20 ft/min. > Configurations
Operating speed with GYROBOX in use, max. 500 m/min. 1,476 ft/min. > Technical
Thickness of the folded box, max. 15 mm .59 in information
> Related Products
> ACCUCHECK
Additional box capabilities (depending on configuration) > SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
> Peripherals
> Services
Envelope with side flaps Box with inner holders Partition boxes Double-wall box Reinforced crash-lock > General services
bottom box
> Connected Services
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Page 15/22
Related products – Devices
X
efficient
> At a glance
the GYROBOX. Placed immediately after the feeder,
> Packaging market
it enables the in-line breaking of nicks which hold
flaps together, enabling the boxes to be folded and > Benefits and features
> 1 – 3
erected with precision.
> 4 – 6
OX and Nick BREAKER > 7 – 9
> Specifications
> Measurements
> Configurations
> Technical
information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
Extreme > Peripherals
precision Convenience Increased productivity > Services
> General services
> Connected Services
Perfect in-line nick breaking Rapid set-up Smooth production
– The upper and lower tool supporting – The open disks can easily be exchanged, – Perfect nick breaking allows boxes to
axes are driven by an electronically saving time be processed easily
synchronized motor – Convenient registration of the blank – Less production jams and waste,
– The speed of the axes is modulated parameters for the programming of the increasing uptime and saving cost
– The position of the conveyors can be tool supporting axis via the HMI SPHERE – Outstanding quality of the
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adapted lengthwise for speedier set-up and more precision finished boxes
Data is not binding.
Non-contractual pictures.
The manufacturer reserves
the right to make
modifications without notice.
© BOBST SA 2019
BUSF-MFD110-EN-0620
Page 16/22
Related products – Technical information
MASTERFOLD 75 | 110
Dimensions NICK BREAKER on MASTERFOLD 110
Length with GYROBOX & NICK BREAKER 21.30 m 69.88 ft
> At a glance
Width and height same as MASTERFOLD
> Packaging market
> Benefits and features
Convertible stock
> 1 – 3
Corrugated and solid board, up to as for MASTERFOLD > 4 – 6
Solid board, min. 220 g/m2 .010 in
> 7 – 9
> Specifications
Drive system
> Measurements
Inching speed, min. 15 m/min. 49.20 ft/min. > Configurations
Operating speed with NICK BREAKER in use, max. 350 m/min. 1,448.29 ft/min. > Technical
information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
> Peripherals
> Services
> General services
> Connected Services
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Page 17/22
Related products – Devices
productivity
> At a glance
MASTERFOLD 110. Two sets of newly designed
> Packaging market
hooks are easily installed and ensure fast and
DWAVE 3
precise folding at high speed. > Benefits and features
> 1 – 3
> 4 – 6
> 7 – 9
> Specifications
> Measurements
> Configurations
> Technical
information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
Flexible > Peripherals
Page 18/22
Related products – Peripherals
MASTERFOLD 75 | 110
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
> 7 – 9
> Specifications
> EASYFEEDER / BATCH INVERTER 4 > CARTONPACK 4 > Measurements
For continuous and faster feeding of For the highest productivity: allows you to > Configurations
blanks. Makes feeding easier and simpler, pack a wide range of boxes into shipping > Technical
boosting production and reducing cost. containers with speed and precision. information
> Related Products
> ACCUCHECK
> SPEEDWAVE
> GYROBOX
> NICK BREAKER
> SPEEDHOOK
> Peripherals
> Services
> General services
> Connected Services
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Page 19/22
General services
excellence
> At a glance
– Preventative intervention, > Packaging market
maximizing machine uptime > Benefits and features
– Optimum performance over the > 1 – 3
equipment lifetime > 4 – 6
> 7 – 9
Expert services for all your equipment. > WATCH VIDEO
> Specifications
Improve your processes, boost your productivity > Measurements
and enhance your expertise with a complete range Approved parts and logistics > Configurations
of services from BOBST. – BOBST Original and Certified parts, > Technical
and consumables information
Page 20/22
Connected Services
digital transformation
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
> 7 – 9
BOBST Connected Services ensures your business is ready for the changing Connect Portal
> Specifications
world of digital manufacturing. Our range of apps and technical support – User friendly web portal containing
> Measurements
equipment data, reports and analysis
brings full connectivity to your equipment and processes – providing you with > Configurations
– Access insights on the go with
a wealth of real-time data, analytical tools and expertise – helping you work > Technical
Mobile Portal from your smartphone information
smarter and more productively.
> Related Products
Remote Monitoring > ACCUCHECK
– Real-time production KPIs > SPEEDWAVE
Helpline Plus & Premium* – Alerts and notifications > GYROBOX
– Remote access intervention, – Enabling control and decision making > NICK BREAKER
with BOBST technicians > SPEEDHOOK
– Expert support, eight hours a day, > Peripherals
Downtime Tracking
five days a week > Services
– Track downtime and understand the
– Maintain production, reduce > General services
root causes
callouts by 80% > Connected Services
– Enabling continuous improvement in
productivity MES / ERP interface
Helpline Plus & Premium* AR – Web-based API for simple equipment
– Enhanced remote assistance with data interface
Augmented Reality – Data link and ERP Interface protocols
– Visual instructions right in front of you for on-site direct integration
– Available for internal use Print responsibly
Page 21/22
ˍ Non-stop MASTERFOLD 75 | 110
production
> At a glance
> Packaging market
> Benefits and features
> 1 – 3
> 4 – 6
> 7 – 9
REQUEST
CONSULTING
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Page 22/22