SEPCOIII AL-DUR II IWPP Client: HAYA

Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

1.0 PRE-TASK REQUIREMENTS

Secure necessary permit from authorized permit issuer and
receiver.

Comply with the requirement listed in the permit prior to start any
work.
Ensure proper work permits obtained for specific jobs and
locations
1.1 Working without valid PTW Injury, loss of property 3 3 9 3 1 3
Ensure to verify requirements for Classified areas before the
works commence.
The receiver / issuer must conduct periodically joint site inspection
and discuss the potential hazards at the area

Copy of valid work permit shall be kept available all time on site

Conduct Pre-Task safety instructions prior to start any work,

ensure that everyone understands their task and their roles and
own scope of work.

Communicate to all workers the conditions of the PTW

Ensure all workers have the required HSE Inductions from Al-Dur
Phase I, prior to enter the job site. Ensure all workers have their
HSE orientation Sticker

Toolbox meeting shall be conducted before work start to refresh

Pre-task briefing not communicated,
lack of follow procedures and safety
1.2
guidelines, Hazard Communication
requirements
Injury, loss of property
roles/obligations and scope of work as well as primary hazards,
and hazards controls documented within this RA.
Minimize the communication barrier to convey the message in
3 3 9 3 1 3
different languages.

Warning signs shall be posted and maintained in the required

areas with regard to “No Smoking”, “No electronic/mobile devices
allowed”, “No hot works/open flames allowed”, “Danger:
Flammable Substance”, “Prohibited the access to non-authorized
employees”, “Fire Extinguishers”, “Access/Egress signs”, “Speed
Limit 20km/hr”, Emergency Contact Numbers”, “Caution: System
under pressure”.

第1页

Document Number:
No. Significant Hazard
Employees working without required Major and minor injuries, loss
1.3
PPE.
2.0 General Activity and use of fork lifts
Slip/Trip and falls
Inadequate welfare
Obstructions, trailing cables,
2.1
spillage, worn or raised floor
coverings etc on walkways.
Poor warehouse layout and storage
arrangements
SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain
Warehouse Risk assessmenent District: Al-Dur
Date Issued: 07/09/2020
Before Controls After Controls
Likelihood
Likelihood
Severity
Severity
Risk Effect Risk Action Risk
Rating Rating
Other Safety signs shall be considered to be posted according to
the hazards prevailing in the works and in the workplace.
The minimum PPE requirement to be worn throughout the
duration of the task shall be:
-Hardhat (Spec. EN 397:2012)
-Safety Glasses (Spec. EN 166:2002)
-Hand gloves (Spec. EN 388:2016, 4343-rated)
-Safety shoes with steel toe (Spec. EN 20345:2011, TYPE S3)
4 4 16 -Hearing Protection (Spec. EN 352-2:2002) 4 1 4
of life
-Hi-Viz vest (Spec. EN 471:2003)
PPE shall be in good condition, within the manufacturers expiry
date and correctly worn.
Tidy site; clear defined walkways,
•Aware of first aid station, site emergency assembly point, drinking
water station, toilet rest shelter and temporary facilities.
•Adequate illumination (access & task)
Serious injury •Work areas should be kept clear of obstructions.
4 3 12 4 1 4
Use of non-designated place •Any spillages should be cleaned up immediately.
for call of nature •All areas should be well lit, especially stairs.
•Any hazards such as torn carpets, trailing cables, defects to floor
coverings, faulty lighting etc. should be reported immediately to
the line manager or to responsible safety officer.
•Incident Reporting procedure to be communicated.
•Site Emergency Number to be communicated
第2页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

•Materials storage layout with adequate access/egress and

maneuverability to be prepared and implemented.
•Materials must properly be racked and stacked.
•Pedestrian walkway and vehicle access routes to be marked off.
•Materials must properly segregated and labeled
•Trained and competent operators shall be assigned.
•Operator’s visibility shall not be blocked with materials.
Inadequate maneuverability due to
•Trained flagman shall be assigned.
poor material storage and
2.2 Serious Injury 4 4 16 •Equipments shall not be overloaded. 4 1 4
access/egress
Property Damage •Access to the fire engine must be prioritized and kept free from
Risk of collision
obstruction
Overloading
•Fire prevention layout must be prepared and implemented
•Dedicated trained 24/7 fire wardens must be assigned
•No heavy vehicles/equipment will reverse without trained flagman
•Fire emergency mock-up drills to be exercised frequently
•Access/Egress must properly be marked off
•Access to the elevated areas must be arranged properly

•Trained and competent Store incharge shall be assigned.

•Materials stock entry log shall be maintained.
•Periodic stock verification shall be done.
•Expired materilas shall be removed.
•Supervisor to control emergency escape routes on daily basis.
•Proper / illuminated signages
• Keep all emergency access ways clear from any obstacle at all
Unidentified materials, time
Risk of Fire, Human Injuries •Regular checking of firefighting equipment
2.3 Expired materials, 4 4 16 3 2 6
and Property Damage •Availability of trained fire marshals
Blocked access and egress,
•Waste material removed regularly.
•Trained first sider shall be available.
•Emergency numbers shall be dispalyed at prominet areas.

3.0 Materia Storage and Chemical Storage

第3页

Document Number:
No. Significant Hazard
Improper Storage and Containment
Risk of Fire, Human Injuries
3.1 of Flammable Materials,
and Property Damage
Chemical,Spillage
Leakage of Gas from Valves of
3.2
cylinders/bottles
SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain
Warehouse Risk assessmenent District: Al-Dur
Date Issued: 07/09/2020
Before Controls After Controls
Likelihood
Likelihood
Severity
Severity
Risk Effect Risk Action Risk
Rating Rating
•Chemical inventory shall be maintained.
•MSDS of chemicals shall be available.
•Approved containers to be used for storing flammables .
•All containers shall be labelled.
•Chemicals shall be stored as per MSDS.
•Containers should be kept closed when not in use
•Drip tray and where applicable containment bunds to be provided
to control spillage.
•Spill kits to be provided in the vicinity of flammables storage
4 3 12 areas 3 2 6
•All flammable material and especially all flammable liquids and
gases stored at a sufficiently large distance from the property
under construction and any hot work
•All gas cylinders to be stored under the shaded areas and away
from direct sunlight, segregated and stored upright.
•Relevant warning and cautionary signs should be placed in
flammable storage areas
•Trained first sider shall be available.
•Emergency numbers shall be dispalyed at prominet areas.
•Segregate of different type of gases and shall be considered
while storing flammable gas bottles.
•TBT to be conducted to the operative.
Fire and explosion, serious •Empty and full cylinders shall be segregated.
4 4 16 4 1 4
injury and property damage •Safe distance to be maintained between oxy/acetylene while
storing them in store.
•Cylinders should be secured properly and keep in upright
position.•Regular inspection and maintenance to be done.
第4页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

•Adequate fire points to be provided.

Inadequate fire
Serious injury ad property •Fire detec on system to be provided for offices.
3.3 detection/protection/firefighting 4 4 16 4 1 4
damage •Nominated Fire Wardens to be assigned in different areas.
arrangements/equipment.
•Emergency procedure and contact no to be displayed.

Partitioned temporary storage areas Potential fire from storage of •Construct temporary storage structured with fire resistant material,
3.4 constructed with combustible flammable material, smoking 4 4 16 storage of hazardous combustible/flammable material as per MSDS 4 1 4
material and electrical short circuit. guidelines and fire safety assessment training for storekeepers.

•Only trained and experienced workers will be engaged to refuel the

power generators.
Improper handling of chemicals, fuel Risk of fire, serious injury and
3.5 4 4 4 •Handling of chemical as per MSDS. 4 1 4
and other solvent property damage
•Suitable PPE to be worn as per MSDS
•Opera ves shall be COSHH trained

4.0 MANUAL WORKS AND HANDLING

第5页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Physical harm
Can occur through attempting Mechanical handling devices shall be used wherever possible, i.e.
2 2 4 2 1 2
to lift, pull or push a load crane, rigging equipment, forklifts, pallet trucks or trolleys.
outside physical capabilities.

Manual handling training shall be implemented for the workforce

sprains, Back pains, Work
2 2 4 to ensure that they are aware of the hazards present and the 2 1 2
related upper ,limb disorders
precautions necessary.

Wherever possible, load s shall be covered or packed in such a

2 1 2
way so as not to harm the carrier.
Cuts, and Abrasions

Can occur where loads are Personnel shall wear suitable personal protection to reduce the
2 2 4 2 1 2
handled without wearing possibility of harm.
4.1 Unsafe Manual handling suitable personal protective
equipment.
Tow persons lifting shall be utilized whenever possible (taking into
2 1 2
account the size and weight of the load to be moved)

Personnel Shall not exceed their own lifting capabilities, “do not try
Dropped Loads 2 2 4 to impress your colleagues”. If you cannot push or pull it, do not 2 1 2
attempt to lift it.

Suitable personal protective equipment shall be worn to protect

2 1 2
your feet ad legs.
Injuries, loss/damage of
2 2 4
property

Ensure the load is secure prior to lifting it. 2 1 2

All personnel shall be trained for the proper techniques of manual

Musculoskeletal trauma / back handling.
4.2 Incorrect body positioning. 2 2 4 2 1 2
injury / Strains and sprains
Only trained personnel shall carry out slinging operations.

第6页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Always provide a safe entry or exit access ladder or working

platform when working at heights. Refer working at heights for
Difficult access resulting to slip, trip more details.
4.3 Personnel injury 2 2 4 2 1 2
and fall.

Ensure that no obstructions or slippery materials on walkways and

working area. Housekeeping to be ensured.

Keep a safe position while handling equipment or tools

Keep away from pinch points or danger zone areas.

4.4 Caught in between or pinch points. Personnel injury / body parts 2 2 4 2 1 2
All personnel shall wear adequate PPE for the task.

Provide adequate lighting if work required at night time.

-All hand tools used shall be inspected and marked with the color
code of the month and be in proper condition.
4.5 Improper handling of materials Pinch points, lacerations, cuts 3 3 9 3 1 3
-Hand tools safety TBT to be provided to all employees involved in
the task.
Manual handling of lifting tackles must be carried out with care by
using ropes, buckets or any other method to hand them out from
Unsafe manual handling of lifting Injury, property damage, loss
4.6 4 4 16 one work level to another up/down in a safe way. Riggers must 4 1 4
tackles of life
avoid to throw lifting tackles from one level to another, no matter
their dimensions.

All tools and materials shall be secured and handled safely

Tie off tools and equipment where appropriate.

Carry tools in a bag or belt.

Experienced and competent works shall be deployed with

Injuries in head, hands, limbs, adequate and appropriate tools.
Unsafe manual handling of materials
4.7 face. Stress in back, cuts, 3 2 6 3 1 3

第7页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Unsafe manual handling of materials

4.7 face. Stress in back, cuts, 3 2 6 Reduce bending, twisting and stooping actions. Provide 3 1 3
and tools
abrasions information on the hazards associated with manual handling
operation, as well as Tools Safety Handle TBT.
Provide information on the hazards associated with pinch points,
Hand Safety and manual handling operation through TBT.

Mechanical gloves shall be provided to all employees.

5.0 WORKING IN CLASSIFIED AREAS

Presence of hazardous gases -Hot works in classified areas require permanent gas monitoring
5.1 (methane, gas leak) or fumes Fire 4 4 16 4 1 4
exhaust -Safety signs related to “Hot Works” shall be posted.
Presence of hazardous gases • All works are required to obtain a PTW from OPS. Proper control
5.2 (methane, gas leak) or fumes Fire 4 4 16 measures must be taken, incl. gas monitoring, use of non-spark 4 1 4
exhaust tools and equipment.
Presence of hazardous gases • Only minimum amount of combustible materials will be allowed
(methane, gas leak) or fumes to keep in area if necessary and only in specially designated
5.3 exhaust Fire 4 4 16 locations. Fire warden must always be aware of such materials if 4 1 4
they exist.
(continuation)
•• All personnel
Where will be trained
poor ventilation for fire fighting
is identified measures
the atmosphere willbefore
be
Presence of hazardous gases
continually monitored. Suitable monitoring equipment and
(methane, gas leak) or fuel liquid
personnel trained in its use will be required where known
5.4 fumes exhaust Fire 4 4 16 4 1 4
exposure to flammable substances or lack of oxygen may occur.
(continuation)
• Suitable PPE will be provided as required and its correct use will
Presence of hazardous gases -Permit to work to be applied. All necessary fire prevention
(methane, gas leak) or fumes equipment and fire extinguishers shall be in place prior to the
5.5 exhaust Fire 4 4 16 commencement of work, in strategic places. 4 1 4

(continuation) -Fixed fire water systems shall be available and ready to be

activated in case of emergency.
Planning and communication of simultaneous activities shall be
5.6 Dangerous simultaneous operations Fire, injury, loss of property 4 4 16 considered so as to avoid overlapping of dangerous conditions, 4 1 4
such as hot works carried out close to the areas where staff may

6.0 TEMPORARY ELECTRICAL FACILITIES

第8页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

-Electrical panels for electrical pumps, heaters or any other

equipment shall withstand the load for the service required. Safety
signs regarding DANGER ENERGIZED EQUIPMENT shall be
posted. All electrical equipment shall be grounded properly.

Earthing to be provided to all metallic supports and / or

Generators.

ELCB to be installed on socket outlet circuits.

Electric Shock, injury to
6.1 Working with Power Supply personnel, burns, fire, loss of 4 4 16 4 1 4
property, loss of life Installation of electrical equipment to be undertaken by qualified
personnel

Construction isolation and tagging system to be employed

Electrical equipment not to pass explosion zones unless it is

explosion proof.

Rubber soled boots to be worn by electrician.

-All electrical appliances should be electrically grounded in

accordance with Electrical Code and Standards. Power to high
areas shall follow Proper cable mangement all electrical cable
should be designed as double insulated
Electric Shock, injury to
Working with Power Supply
6.2 personnel, burns, fire, loss of 4 4 16 Spliced cables are strictly prohibited. 4 1 4
(Continuation)
property, loss of life
Fire extinguishers shall be provided. Combustible material to be
stored away from sources of ignition .

Regular maintenance to be carried out by competent person.

Whenever electrical cable is exposed to traffic, protective cover

will be provided to prevent from damaged, buried cable must be
concealed with conduit.

Maintain good cable management daily in working areas.

Working with Power Supply Electric Shock, injury to

第9页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Working with Power Supply Electric Shock, injury to A portable fire extinguisher shall be placed near electrical panel
6.3 personnel, burns, fire, loss of 4 4 16 boards, generators etc. 4 1 4
(Continuation) property, loss of life
Post necessary sign boards like “ High Voltage”, “ Electric Shock”
etc

Electrical panel boards and earth leakage will be equipped with

proper grounding with floor and building columns.

Energized junction boxes shall be placed with ELCB.

Electrical cable used should be double insulated.

Working with Power Supply Electric Shock, injury to

Damage electrical cables to be replaced immediately.
6.4 personnel, burns, fire, loss of 4 4 16 4 1 4
(Continuation) property, loss of life
Regular inspections to be performed by competent person.

Danger sings shall be posted.

Temporary electrical connections must be covered and elevated

to prevent tripping hazards.
Working with Power Supply
6.5 Tripping hazard 2 2 4 Cables to be buried underground provide mechanical protection to 2 1 2
(Continuation) cable, cables to be strung 2.2m above ground to eliminate tripping
hazard

Work shall never be carried out on live equipment

Only qualified and authorized personnel shall work on electrical

equipment.

Supervisor or responsible person shall ensure that a "Permit to

Work System” is in place.
Workers exposed to an open
6.6 Electric shock 3 2 6 3 1 3
electrical circuits. Electrical equipment and circuits shall be tested and proven to be
safe prior to commencement of any work.

第 10 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Lock out / tag out procedures shall be implemented and

communicated to all employees through toolbox talks.

Grounding protection system mus be implemented to all electrical

installation and exposed materials at site.

7 LIFTING OPERATIONS
All lifting operations shall be commenced under competent
supervision and under certified Riggers only.
Serious/Fatal Injuries, The crane Operator shall be properly certified for the type of the
7.1 Unsafe Lifting 4 4 16 4 1 4
Overturn of Crane crane he is operating.
Lift plans shall be prepared and approved for all critical lift
operations as per SEPCO III procedure.
Boom shall be monitored when extended in order to avoid impact
or touch of overhead facilities, including pipelines, cable trays
and/or live power lines.

Ground survey to be completed by competent person in order to

ensure stability of the ground for placing the crane. Uneven
grounds shall be avoided and backfilling and proper compaction
shall be required when needed.

Outriggers must be fully extended with outrigger pad.

2
Outrigger pads shall be of a dimension of 1 m x 1 m (1m )
Unsafe Lifting Serious/Fatal Injuries,
7.2 4 4 16 4 1 4
(Continuation) Overturn of Crane All lifting gear such as slings, shackles etc. must have its S.W.L.
markings.

All lifting tackles to be inspected and color coded prior to each

use. 3rd party certificate of lifting tackles shall be available.

Use of tag lines to control suspended loads.

Before lifting operation ground shall be properly compacted and

cranes shall be leveled with outriggers fully extended.

第 11 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Riggers and operators must understand and apply the principle of

Center of Gravity when lashing a load.

Crane operator shall perform trial lift before final lifting to ensure
load is perfectly balanced.
Unsafe Lifting Lodged on or misaligned or
7.3 4 4 16 4 1 4
(Continuation) falling loads
Do not overload the rigging hardware beyond its rated capacity.

Conditions of lifting gears to be checked prior to use.

Personnel getting injured Crane Operators and riggers shall maintain a good
(Struck with Load, boom). communication between each other and the rigger shall wear hi-
Conflicting movement of crane
Structural damage, loss of viz vest.
boom and load. Lack of
property.
communication between rigger and
crane operator. Employees not Maintain safe distance from existing building or facilities in the
7.4 4 4 16 4 1 4
related to the task, invading the working area.
affected radius from the boom.
Existing facilities within the boom Mobile phones must not be used while operating within the active
radius. work area. Mobile phones shall not be in use within Classified
Areas.
Personnel getting injured Crane Operators and riggers shall maintain a good
(Struck with Load, boom). communication between each other and the rigger shall wear hi-
Structural damage, loss of viz vest.
property.
Entire lifting activity shall be supervised by a certified rigger and
shall be monitored by a competent supervisor.
Conflicting movement of crane
boom and load. Lack of
communication between rigger and The entire radius of the crane boom must be barricaded with
crane operator. Employees not relevant warning boards to restrict unauthorized movement.
related to the task, invading the
7.5 4 4 16 4 1 4
affected radius from the boom.
Existing facilities within the boom Maintain safe distance from existing building or facilities in the
radius. working area.

第 12 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

(Continuation)
Mobile phones must not be used while operating within the active
work area

Taglines are used to control suspended loads.

Operators and rigger shall not pass the load over workers in the
work area.

Crossing underneath the load is strictly prohibited; assign watch

man for this purpose if necessary.

Conflicting movement of crane
boom and load. Lack of
communication between rigger and
crane operator. Employees not
related to the task, invading the
7.6
affected radius from the boom.
Existing facilities within the boom
radius.
(Continuation)
Work area shall be barricaded warning signs to caution against
unauthorized entry shall be posted at appropriate work locations.
Personnel getting injured
(Struck with Load, boom).
4 4 16 Segregation of pedestrians from work activities 4 1 4
Structural damage, loss of
property.
Secure/enclose work sites where possible.

All equipment shall be equipped with reverse alarm & revolving

warning light

Briefing or hazards present during Pre task safety instruction to

the entire work force prior to start the activity

Conflicting movement of crane Hit by cab or counterweight

boom and load. Lack of Never stay near the crane during its operation. Barricade all
communication between rigger and access to possible pinch points (minimum 2 meters)
7.7 crane operator. Employees not 4 3 12 4 1 4
related to the task, invading the
affected radius from the boom. Aside from the rigger, assign watchman if necessary.
Existing facilities within the boom
radius.

第 13 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Oil leaks, pollution of Ensure equipment in good condition. It shall have a valid
environment Inspection Sticker approved by SEPCO III and third party
inspection

Periodical maintenance shall be carried out to avoid any

breakdown

Working with equipment poorly

7.8 2 2 4 2 1 2
maintained. Never extend the boom beyond manufacturer's specification to
prevent malfunction on the mechanical, hydraulic and structural
components of the crane.

Ensure to carry out a daily crane pre-lift inspection

Oil leaks, pollution of Ensure equipment in good condition. It shall have a valid
environment Inspection Sticker approved by EPC Contractor and third party
inspection

Periodical maintenance shall be carried out to avoid any

Working with equipment poorly breakdown
maintained.
7.9 2 2 4 2 1 2
Never extend the boom beyond manufacturer's specification to
(continuation)
prevent malfunction on the mechanical, hydraulic and structural
components of the crane.

Ensure to carry out a daily crane pre-lift inspection

Loss of life, injury, fire,

explosion, loss of property. Operator and rigger shall always respect the limit of the loads the
crane and lifting devices are rated

Crane load chart must be available in the equipment

4 4 16 4 1 4

Ensure outriggers are fully extended

Poor operation of the crane
7.1
(Overload)

第 14 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

7.1
(Overload)
Overload limit switch shall be operable and enable.

Crane tip over

Crane outrigger shall be fully extended before extending the boom
or crane operation.
4 3 12 4 1 4
Never overload the crane beyond capacity. Lifted load must not
exceed 85% of crane's rated capacity.

Personnel injured due to fall from Loss of life, injury

For personnel working at heights appropriate fall arrest/restraint
7.2 heights in placing and removing of 4 4 16 4 1 4
equipment shall be worn.
rigging equipment.

If rain or severe sandstorm starts, stop lifting and work at height

activities and re-assess the situation
Working under severe weather Loss of life, injury, loss of
7.3 4 4 16 4 1 4
conditions property Lifting Operations/Work at heights must be stopped and crane
booms lower down as per the following criteria based on Wind
Speed:

8.0 WORKS IN ABNORMAL CONDITIONS

Surfaces with High Temperatures Burns -Surface of pipelines / equipment shall be insulated, when there is
3 3 9 high likelihood of hands and body parts to be in contact with hot 3 1 3
surfaces.
Fire -Scaffolds shall be removed permanently from areas where hot
surfaces are present. However, in areas where scaffolds are still
required for temporary accesses, all wooden planks from scaffolds
8.1
3 3 9 and all combustible materials and debris shall be removed from 3 1 3
direct contact with metal surfaces which will be subject to high
temperatures.

-Housekeeping must be ensured in order to avoid fires due to

4 4 16 combustible material which may catch fire due to hot 4 1 4
temperatures. Walk downs shall be carried out to verify that
Poor Lighting, night works Injury, loss of property Permanent lighting systems shall be provided all along the route
8.2 3 3 9 3 1 3
of the systems and construction areas during night works.

第 15 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Inspections and Work inside areas Dehydration, Multiple hazards, -Where poor ventilation is identified, the atmosphere and
with high temperature burns, loss of hearing, injury, temperature will be continually monitored. Suitable monitoring
8.3 unexpected shutdowns, loss 4 4 16 equipment and personnel trained in its use will be required where 4 1 4
-Rescue equipment to be provided and all workers to wear all PPE
of property, loss of life
which may include the use of respiratory protection. Workers to be
trained in the use of monitoring equipment and evacuation
Vibration Loose of bolts/nuts from -Periodic inspections shall be carried out in order to verify that
8.4 supports. 3 3 9 bolts and nuts in pipeline, flanges and instruments in general are 3 1 3
properly tightened and vibration is not affecting their mechanical
Entrapment within risk areas Injury, burns, loss of life • Area shall be clear off obstruction & maintain proper access
• All debris removed
8.5 4 4 16 • Evacuation planned issued and communicated 4 1 4
• All emergency access and door must be release checked

Traffic Injury, loss of property, loss of -All temporary pipelines shall be protected with hard barricade in
8.6 life 3 3 9 order to avoid the trespassing of staff as well as to avoid any 3 1 3
damage from vehicles driving close to the pipelines.
Remaining Radiography Test works Commissioning and Operation -Simultaneous operations must be coordinated and assessed
in the site during the night. employees exposed to properly in order to avoid exposure of employees to Radiation due
8.7 radiation 4 4 16 to Radiography Tests. 4 1 4

Noise Loss of hearing -All staff shall observe the use of ear protection with a Noise
Reduction Rating of at least 23dB, due to the potential high noise
8.8 3 3 9 generated by the equipment in operation. 3 1 3

-First action level 80dBa ear protection signage shall be posted

Lighting Injury, loss of property Temporary lighting shall be provided along the route of the system
in order to ensure adequate lighting for the teams working at night.
8.9 3 3 9 Explosion proof lighting shall be provided within Classified Areas. 3 1 3

9.0 HOT WORKS

Welding Operations

The high standards of housekeeping shall be maintained at all

times.

第 16 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

All equipment and tools intended for hot work activities shall be
regularly inspected and comply with the safety standard.
All fire inition source equipment such as welding machines and
gas cylinders shall be kept at a safe distance from the hot work
Fire and Explosion resulting to area.
Presence of Ignition source near the
9.1 serious or fatal injury or 3 2 6 3 1 3
area No storage of flammable and combustible materials allowed near
damage to property
electrically energized equipment and hot work areas.

Trained fire watchers and standby men shall be posted near the
vicinity of any hot work activities.

Appropriate number of fire extinguishers shall be available on

work site.

Appropriate PPE shall be used at all times.

Personnel espose to thermal shock
9.2
and flying hot molten metal slags.
Burns 2 2 4 2 1 2
Provide a working shields or flash screens made of fire blankets
or retardant materials to protect the hot work area.
Ventilating fans or blowers shall be provided for welding and
cutting activities especially in a confined space.

9.3 Over exposure to fumes Personnel injury 2 3 6 Positive pressure welding hoods shall be considered. The welder 2 1 2
should know the unhealth for the fumes.
An air respirator or mask apparatus shall be provided for works
exposed to excessive fumes.

All equipment and tools intended for hot work activities shall be
regularly inspected and in conformace with the company standard
safety practices.

Improper use of equipment and Personnel injury and property Accessory wirings, cable and controls shall be protected from
9.4 3 2 6 3 1 3
tools damage tripping hazards and not overrun by mobile equipment.

Removal of any damage equipment or tools at site.

Cutting or Grinding by Disc

第 17 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Qualified operators only

9.5 Sharp edges hand injuries 2 3 6 2 1 2
Use of hand protection

Safety guard arround the place

Face injury 4 3 12 4 1 4
9.6 Flying object Use of face shield

Disk speed to be compatible with grinder RPM

eye injury 3 3 9 Use of eye protection 3 1 3

Skin burn 3 2 6 Use proper coverall 3 1 3

Fire extinguisher to be handy

9.7 Sparks
Fire 2 4 8 Hot work permit to be issued before start 2 1 2

Clean all area from fire hazard material

Use of hard hat all times 4 1 4

Head injury 4 3 12
9.8 0.7 No work in two levels in the same time 4 1 4

Foot injury 4 3 12 Use of Safety shoes all times 4 1 4

Use color coded tools

Use double insulated tool

9.9 Electricity Electric shock 3 4 12 3 1 3

Electric panel have to be fitted with GFCI

Proper grounding system

第 18 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

9.10 Dust Chest problems 4 3 12 All workers to use proper mask 4 1 4

Cutting by Electric Saw，cutting machine

Inspection of plugs and color coding

Electric panel have to be fitted with GFCI

9.11 Electricity Electrocution 3 4 12 3 1 3

Proper grounding system

Guarding all moving parts

Barricade arround

9.12 Moving parts Catch in 3 3 9 3 1 3

Emergency stop device

Use of spacer to finish block cut

9.13 Dust Silicosis 3 3 9 Use of filter mask 3 1 3

9.14 Flying object Eye injury 4 2 8 Use eye protection 4 1 4

9.15 Noise Hearing defects 3 3 9 Ear plugs in use 3 1 3

第 19 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Use of Oxygen-Acetylene Equipment and Transportation.

Never leave gas cutting flame unattended.

Use appropriate PPE.

Oxygen and acetylene cylinder valve fittings to free from grease

and oil.

Flash back arrestor must be fitted to the valve of the cylinders or in

torch.
1. Fire explosion Fatality Do not exceed 15 psi pressure for acetylene gas.
9.16 2. Inhaling of gases / fumes. Health impairment 3 3 9 3 1 3
3. Leakage of gases. Burns Never place oxygen, acetylene cylinders inside confined spaces.

Cylinders must be kept away from splatters and sparks.

All fittings, gauges and hoses should be in good condition and

free from damage and leakage.
Secure cylinders in upright position in cylinders trolley and tied
with steel chain.
Evacuation plan to be established in case of emergency.
10.0 ENVIRONMENTAL HAZARDS
Secure proper temporary disposal of wastes
Chemical substances containers to be temporarily stored over a
plastic sheet in order to avoid soil contamination in case of
spillage.

Never mix hazardous and non-hazardous wastes. Ensure proper

Generation of hazardous and non- segregation of wastes.
Pollution of the environment,
10.1 hazardous wastes from the 3 2 6 3 1 3
air, water, ground)
construction activity
Handle wastes with proper PPE as per MSDS recommendation of
the original hazardous substance.

Proper identification of waste containers to be provided.

Keep fire sources away from waste storage areas (at least 5
meters).

第 20 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

-Keep all caps properly tightened.

Use of chemical and/or flammable Pollution of the environment, -2 plastic buckets full of sand shall be kept in the chemical storage
10.2 3 3 9 3 1 3
substances for construction air, water, ground) area for contingency.
Secure proper temporary disposal of wastes

-Temporary Waste skips shall be installed in a safe area away

from traffic and shall be hard barricaded.
-Waste shall be transported outside the site and disposed of by an
authorized company for that purpose. Records shall be kept for all
Generation of hazardous and non- Pollution of the environment, diposal operations.
10.3 3 2 6 3 1 3
hazardous wastes air, water, ground)
-Removal of waste shall be with equipment inspected and in good
condition in order to avoid spillages or major release on the
ground.
Chemical substances containers to be temporarily stored over a
plastic sheet in order to avoid soil contamination in case of
spillage.

-In case of imminent spillage, barricade area of spillage; lift the

wet product with suitable equipment (depending on quantity
spilled) into a suitable receptacle for later disposal. Dispose of via
Pollution of the environment, authorized site or in accordance with Local Authority
10.4 Use of chemical substances 4 3 12 4 1 4
air, water, ground) requirements. Avoid spills into natural watercourses due to diesel
is considered a hazardous substance, for example.

11.0 WORKING ON ADVERSE WEATHER CONDITIONS

Adequate shelter to be provided for workers to take rest.

11 Working under hot severe weather Sun burn 2 2 4 Wear long sleeves. The use of hardhat, beside head protection 2 1 2
against impact, may reduce the exposition of face skin to sun.

Ensure availability of cold drinking water close to the work area.

第 21 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Serious personnel injury / heat Work should be pre-planned and have enough shelters and
11.2 Heat or cold stress 2 2 4
consider the work breaks and rotation of work.
2 1 2
stroke

Work stoppage shall be required when temperature levels

reaches at extreme danger level in the heat stress index.
As per Legal requirement, all works shall be stopped from 12:00 to
16:00 hrs, during the Months of July and August.
Workers to be provided with respiratory protection rated for dust
Exposure to dusty environments, in case moderate sand storm is present in the
atmosphere, respiratory 2 2 4 environment 2 1 2
illness Keep the work team informed about stop of work in case of severe
environmental conditions due to sand storms.
11.3 Working during sandstorms

Stop the job when poor visibility can compromise the safe
Poor visibility 3 3 9 3 1 3
continuation of the construction activities

12.0 RESPONSE IN CASE OF EMERGENCY

Ensure all people on site understand the action required during

emergency situation.

-All employees working in areas controlled by Al-Dur I Operation

Company, shall follow the Emergency Response Procedure of Al-
Dur I.

-For those areas segregated from Al-Dur I, and under control of Al-
Dur II EPC Contractor, the Emergency Response and Crisis
Management Plan from Al-Dur II IWPP shall be followed.

Ensure availability of Emergency Response Plan onsite and to be

Poor response to emergencies, Life- conveyed to all personnel onsite.
Loss of life, delay of first aids
saving knowledge not put into
12.1 provision. Extension of fires 4 3 12 4 1 4
action. Inadequate emergency
beyond its initial stages. Assembly areas shall be identified
response procedure

Emergency contact numbers shall be posted on prominent

location.
第 22 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

Ensure the availability of First Aiders, Ambulance with driver as

per site requirement.

Ensure mobile phone is available on site with supervision.

第 23 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

13.0 RISK ASSESSMENT MATRIX

Risk Rating Level of Risk

1-2 Low
No further improvement necessary. Provided control measures are maintained

3-6 Medium
Risk is tolerable when control measures identified are implemented

8 - 12
High
Further risk reduction measures must be considered

15 - 25

Extremely High

Risk Matrix
Likelihood

Severity 1 2 3 4 5
(Very
(Highly unlikely) (Unlikely) (Likely) (Certain)
Likely)
Slight injury/ First Aid 1 1 2 3 4 5
Minor / serious injury 2 2 4 6 8 10
Major injury / Lost time > 3
days
3 3 6 9 12 15
Single Fatality / Permanent
Disability
4 4 8 12 16 20
Multiple fatalities 5 5 10 15 20 25
第 24 页
 SEPCOIII AL-DUR II IWPP Client: HAYA
Country: Bahrain

Warehouse Risk assessmenent District: Al-Dur

Document Number: Date Issued: 07/09/2020
Before Controls After Controls

Likelihood

Likelihood
Severity

Severity
No. Significant Hazard Risk Effect Risk Action Risk
Rating Rating

14.0 EMERGENCY TELEPHONE NUMBERS

First Contact

Name Company Position Telephone

SEPCOIII 33836495
Madhu Mohan K HSE Deputy Manager

SEPCOIII 3836 7160

Micheal Reda HSE Manager

HAYA POWER 3543 9029

Wayne Sundborg HSE Manager

First Contact

Name Company Position Telephone

SEPCOIII 3949 8454

Mr. Shuping Cao Construction Manager

SEPCOIII 3937 1442

Mr. Zhang Liang Deputy Project Manager

HAYA POWER 3230 2446

Mr. Mustafa Soytürk Project Director

HAYA POWER 35464825

Nicolas Sfetsos Construction Manager

Al-Ezzel O&M 32224524

Mark Wilkinson Site Manager

34.0 RECORD OF APPROVAL

REVIEWED BY APPROVED BY

Name Micheal Reda Wayne Sundborg

Position SEPCOIII HSE Manager HAYA HSE Manager

Date
第 25 页
Signature