METHOD OF STATEMENT

Installation of OCU system

ISSUED FOR JAYAVARMAN BRANKO COKO BRANKO COKO

0 24.06.2020
APPROVAL
Revision Date Purpose Prepared By Checked By Approved By

JUNE 24, 2020

BIOAIR SOLUTIONS
UAE SHARJAH

1
 TABLE OF CONTENTS

1. Purpose
2. Scope
3. Reference Documents
4. Legend
5. General
6. Tools and Equipment
7. Project Management and Responsibility
8. 8. Plant and Equipment Operation
9. Toolbox Talks
10. Work Permits
11. Health and Safety
12. Scaffolding
13. Preliminary Checks
14. Installation Procedure
14.1 Shifting of Material
14.2 Installation of Vessels
14.3 Installation of Ductworks
14.4 Installation of Mechanical Equipment’s
14.5 List of Items to be Installed
15. Completion
16. Emergency Evacuation Plan
17. Emergency Telephone Number
18. Attachments

2
1. PURPOSE

The purpose of this method statement is to describe the activities involved in logical and
sequential order to carry out the execution procedure and documents to be recorded for the
installation of New Odor control system’s in the scope of works, which are described below: -

2. SCOPE

This method statement is applicable to all activities related to the installation of the Odor control
systems on this project.

3. REFERENCE DOCUMENTS

• General Arrangements drawing

• Installation manual
• Project specification.
• Inspection and Test Plan
• P&ID

4. LEGEND

• SE : Site Engineer (Mechanical / Electrical)

• CE : Civil Engineer
• SS : Site Supervisor
• SF : Site Foreman
• OHS : Occupational Health and Safety (Risk Assessment)
• AHA : Activity Hazard Analysis
• ITP : Inspection Test Plan
• PPE : Personal Protective Equipment
• HSE : Health and Safety Engineer
• QCE : Quality Control Engineer

3
5. GENERAL

This Method Statement briefly describes the Contractor's methodology intended for execution of
the project at site. Following will be the prime considerations for the execution of the Project:

• The work will be carried out in full compliance with Contract specifications applicable to
the subject Project- Rehabilitation of Al Ramtha and Al Qouz Pumping Station, Sharjah

• Necessary work permit will be obtained before commencing any activity at site
as per the PTW requirements

• HSE requirements/regulations will always be observed at topmost priority.

• Proper coordination and adherence to Engineer Requirements will be observed without

failure.

• Housekeeping will be done on daily basis.

• Required tools or equipment for lifting appliances, shackles etc. should be certified

• All personnel must use the required PPE while carrying out their task including H2S gas
detector if the area is hazardous. Also, the basic training completion for all personnel
ensured prior to entering at work site as standard of practice.

• Approved Inspection and Test Plan for Field Installation and testing to be followed.

6. TOOLS AND EQUIPMENT

• Crane
• Grinder/ Cutter
• Drill machine
• GRP Lamination and Joining Kits
• Wheel borrows.
• Wire brush,
• Isolation blind flange / valve,
• General tools
• Pressure pump
• Calibrated pressure gauges
• Lifting devices

4
7. PROJECT MANAGEMENT/ RESPONSIBILITY

All site related activities will be directly under the supervision of nominated project team as
follows:

• Project Manager shall be responsible for the overall execution of the project.

• Project Engineer/Site engineer shall be responsible for the overall site work activities

• Site supervisor shall be responsible for the daily activities

• QA/QC Supervisor shall be responsible for the QA/QC activities.

• HSE Engineer shall be responsible for the HSE Activities at Site.

8. PLANT AND EQUIPMENT OPERATION

• The Supervisor shall inspect all equipment for damage and/or deficiencies prior to the
commencement of work each day and surveillance shall be maintained on equipment
to check if the equipment has sustained any damage during the working day. Defective
items, that affect the safe operation of the piece of equipment, shall be immediately
taken out of service until repaired or replaced. Other deficiencies shall be rectified as
soon as possible.

• Site technicians shall complete a Daily Equipment Checklist for the item of plant they
operate and shall report all deficiencies to the Supervisor who will arrange the
competent personnel to rectify the deficiencies.

• Only competent, licensed operators (if any) shall be permitted to drive and operate all
heavy equipment such as cranes, excavators at site.

• Crane/forklift drivers (If any) shall hold a valid UAE heavy truck driving license.

• Competent, experienced riggers under supervision of the Supervisor will undertake any
rigging work
• Qualified personnel shall direct the movement of all equipment around the site and
and shall direct crane operator during lifting operations.
• Experienced personnel shall be deployed for GRP Pipes installation works and
supervised by M/S. Sea Rock Site Supervisor for all major GRP pipe laying and
installations works.

• Heavy equipment / vehicles shall not cross over any of pipeline related lines without
written approval of the crossing methodology.

5
9. TOOLBOX TALKS

• Prior to the commencement of work the Supervisor with the support from the M/S. Sea
Rock HSE Engineer, shall conduct a pre-start toolbox talk with all the crew present. The
Supervisor shall explain the method of locating and protecting of existing services,
focusing on the hazards and risks involved in the activity and the mitigation measures
that shall be taken

• Regular Toolbox talks shall be conducted to prevent complacency within the crew.
Toolbox talks shall be documented, and the records maintained by the HSE Engineer.

10. WORK PERMITS

• Prior to the commencement of any construction / pipe laying activities, necessary work
permit shall be obtained for all works, as per PTW requirements

11. HEALTH AND SAFETY

• All HSE activities related to the project will be based on the Company issued HSE
Management System Guidelines.

• Cranes/Lifting devices and accessories shall be well inspected to ensure that they are
in sound condition and they meet the required specifications for the material installation
with respect to the specifications and locations of installations

• All the lifting activities shall be according approved lifting Plan.

• Material lifting operations must be in full conformance with the manufacturer’s

recommendations. Do not use steel cables or chains to transport the pipes. Use only
pliable straps or slings.

• All Personnel Protective Equipment (PPE) must be used by all working personnel at all
times to avoid injuries/accidents.

• Ensure that all the safety parameters are compiled before commencement of works.

• Provide sign boards at appropriate place for carrying out works.

• Check and ensure that no jointing of cables, no exposed conductors, no loose plugging
of electrical equipment’s/tools with proper safety check tag.
• Co-ordination required with SMDD for temporary shutdowns for tie in connections and
their regulations to be followed till successful completion of the connections.

6
12. SCAFFOLDING

• Scaffolding preparation will be carried out near the Field Joint & Pipe Supports of GRP
Pipe laying Works until the permanent support is not fixed. All works will be carried out
as per manufacturer recommendation.

• Scaffolding intended for supporting the pipe works at the required areas while laying
the GRE Piping will be done until its permanent supports are fixed.

• To carry out the Scaffolding Works, competent technician will be used at the site.

• Safe Workable Tag shall be fixed on the scaffolding after scaffolding works completion
by competent persons on site and shall be verified by HSE officer.

13. PRELIMINARY CHECKS

• All approved drawings for construction, installation instruction manuals and required
tools and equipment for installation to be available at site.

• All Items to be well inspected for any visual/transportation damages.

• Ensure the area is cleared for pipelines installation and other equipment or services (if
any) well protected to avoid damage while shifting materials to site.

• All Piping Routing shall be as per approved drawings.

• Check the concrete pipe support level and fix the steel supports accordingly in order
to start installing the ducts.

• Ensure that all piping spools, pipe steel supports and components are cleared and
released by QA/QC for installation.

7
14. INSTALLATION PROCEDURE:

EQUIPMENT INSTALLATION ORDER:

S.No. ACTIVITY
1. Shifting of material from store to site
2. Installation of OCU - Vessels
3. Installation of OCU – Ductwork
A. Inlet Duct Supports
B. Duct Vessel Inlets
C. Vessel Outlet duct
D. Ductwork Upstream of Blowers
4. Installation of OCU – Mechanical Equipment Blowers

A. Panel Stand
B. Water Control Panels
C. Sunshields
D. Startup Systems
E. Nutrient Tank
5. Installation of OCU – Piping & Instrumentation
A. TSE Piping
B. Drain Piping
C. Vessel Piping
D. Startup System Piping
E. Nutrient Tank Piping
F. Air Sample Piping
G. Instrumentation per P&ID
6. Testing

8
14.1. SHIFTING OF MATERIAL FROM STORE TO SITE:

• Low bed to be used for shifting the heavy materials/equipment’s like OCU vessels
and related ductwork.

• Crane can’t be used (in the sense of caring and move) for transporting the vessels or
equipment.

• After receiving the material approval from CQE material can be shifted to site.

• Select appropriate mobile equipment for shifting material with respect to the weight
as follow:

• Identify the OCU equipment that needs to be shifted.

• Make crane access to lift the material/equipment as near as possible in store.

• While slinging the material sling it through center of gravity.

• Make sure that all safety measures have been done for lifting.

• Lift the materials/equipment carefully and place it on the low bed/ trailer.

• Make proper arresting of material/equipment to the low bed/trailer in order to avoid

damage while shifting.

• Shift the material to the proposed position in site using the low bed/trailer.

9
 • Make sure that all riggers and rigging supervisors are ready in their position with
communication gadgets.

• Ensure that temporary storage area (Pad) for material in its installation level is ready.

• Ensure that wooden pallets and soft logs are ready for holding the material.

• Place the material in defined location and make sure that it is seated properly before
releasing the crane.

• Make sure that there is no damage occurred to the Odour control unit equipment at
the time of shifting.

14.2. INSTALLATION OF ODOUR CONTROL UNIT – VESSEL

• All uneven surfaces in plinth must be chipped for leveling/roughing for the installation
of the OCU vessels.

• Check list details to be provided to the contractor prior to loading vessels.

10
 • All required layouts and survey points to install the OCU vessels must be done before
lowering it.
• After completing the site preparation, the materials shall be transported to site.
• Place EPDM sheet onto vessel foundation.
• Check the drawing and Vendor Vessel Layout Drawing and confirm the location of
each vessel.
• Lift OCU vessel in accordance with manufacturer’s guidelines and place onto
foundation in the correct orientation per the drawings.
• Mark each anchor location on pad.
• Lift vessel away from pad
• Appropriately drill in each anchor and clean holes per manufacturer recommendation
• Place vessel on pad, aligning with drilled hole.
• Ensure that the details of anchor bolts are approved by contractor prior to install.
• Inject chemical epoxy and insert anchor bolt at each location.
• Shim anchor lugs if necessary.
• Assemble hold-down nuts & hardware and check for proper torque.
• Install grout below anchor lugs per contract specification if mentioned.
• Provide Scaffolding where required around the completed vessels.
• Assemble the ladder of the vessel.
• Mount the ladder assembly to the side of the vessel using the supplied hardware.
• Assemble the guardrail at the top of the vessel.
• Repeat this installation for remaining two (2x) vessels.
• Ensure that the Anchor bolts are tighten as per the manufacturer recommendation.
• The recommended torque for all the flanged joints should be 33-50Nm.
• After installation, manufacturer to apply final coating to vessel top if required

14.3 INSTALLATION OF ODOUR CONTROL UNIT – DUCTWORK

• Inventory all materials, associated hardware, and duct supports.
• Locate & set all duct supports per the approved shop drawings, and affix to
foundation using specified anchors.

11
 • Identify the duct to be installed as per drawing reference.
• Install Odour extraction ducts (upstream of the vessels) in accordance with the
drawings, making all bolted mechanical joints first and FRP field joints secondary to
suit the required arrangement. These includes all damper valves and flex connectors
per drawings.
• Joint the ducts together as per manufacturer recommendation.
• The recommended torque for all the flanged joints should be 33-50Nm.
• Please note, special care must be taken near transitions and duct accessories during
butt and wrap joints & Flanged Joint.

14.4. INSTALLATION OF ODOUR MECHANIAL EQUIPMENTS:

• Place the Water Panel Stand at its designated location adjacent to its
corresponding vessel per the approved shop drawings; affix to foundation using
expansion anchors, size of bolts per the manufacturer recommendations stated in
the Approved drawings.
• Mount Water Panel to corresponding Water Panel Stand, attaching using provided
hardware.
• Mount the Sunshield onto Water Panel using the identified hardware.
• Place the nutrient tank near to the water panel and connect the tubing accessories
as per the requirement.
• Ensure that the startup system and the PVC-U pipe works are installed as per the
process requirement.
• Ensure that the installed supports for the PVC-U pipes are strength enough to
handle the designed discharge pressure.

• Ensure the accessories which is used for the supporting purpose are SS316.

• Ensure that the EPDM gaskets are provided between the different composition
materials to avoid the direct contact.

• Ensure that the space is sufficient to walk around the system during startup. Which
is mandatory to handle the system.

12
 • Ensure that the motorized valves are installed as per the manufacturer
recommendation and as well the installed pressure gauges are under shades.

14.5 Installation of Blower & extraction ducts procedure:

• Ensure the area is ready for installation.

• Mark the blower’s flanges center lines.
• Using the crane, lift and set each Odour extraction blower onto the foundation,
location per the approved drawings, and Manufacturer supervisor.
• Drill anchor locations per markings
• Install expansion anchors using supplied hardware.
• If required use shims and level blower to match connecting ductwork. Grout below
blower frame and anchor in place using supplied hardware.
• Install the Odour extraction ducts (downstream of the vessels) beginning at
vessels’ outlet flange and up to the final joint at the exhaust stack, making all bolted
mechanical joints first and FRP field joints secondary to suit the required
arrangement, provide scaffolds where required.
• These includes all damper valves and flex connectors per drawings.
• Assemble the exhaust stack support tower per the drawings and using the supplied
hardware.
• Install the final exhaust stack section per drawings within the stack support tower.
Check stack for plumb.
• Install ductwork upstream of the Odor extraction fans using the supplied hardware
and accessories (dampers, flex connectors & grease filter assemblies).
• Check the ductwork complete assembly for level & fit to the supports; final tighten
attachments to the supports.

Note:

• Electrical & instrumentation Method of statement will be submitted separately.

13
 OP. WT.
ITEM PART NO. QTY. DESCRIPTION (KG)
6 1 RA063100_P20202 1 ECOFILTER EF63 REACTOR ASSEMBLY, FRP 4500
26 24
25 27 29 2 EB071000_P20202 1 ECOCARB EB07S, REACTOR ASSEMBLY, FRP 3750
7
30 31 3 NA121500_P20202 1 DN300, PS15-69, NOZZLE ASSEMBLY, FRP 45
15
5 4 ST124800_P20202 1 DN300 x 1219H, PS15-69, OUTLET STACK, FRP 25

6 5 DV122000 2 DN300, PS15-69, BACKDRAFT DAMPER VALVE, FRP 13

8 6 DV122100 9 DN300, PS15-69, ISOLATION-LEVER DAMPER VALVE, FRP 13
7 7 FC120000 8 DN300, PS15-69, FLEX CONNECTOR, EPDM 15

8 BT121600_P20202 4 DN300, PS15-69, BLOWER INLET TRANSITION PIECE, FRP 10

DETAIL A 8
(ITEMS HIDDEN DETAIL B 9 CHP-10 2 VERANTIS CHP-10, CW, UB, ARRG. 4, FRP 150
10 SCALE 1 : 25
AND CUT FOR CLARITY) 10 DW120000_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 100
SCALE 1 : 18 25 28 29
26 24 11 DW120001_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 100
7 30 31
4 12 DW120002_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 50

13 DW120003_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 150

6
3 14 DW120004_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 20

15 DW120005_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 150

7
12 16 DW120006_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 100

17 RS000750_P20202 1 DN40, ANSI 150, STARTUP SYSTEM, PVC-U 55

B DETAIL C 18 MW075150 1 DN20, SCH80, MAKE-UP WATER ASSEMBLY, PVC-U 4
SCALE 1 : 20
19 WP151010_P20202 1 DN40, ANSI 150, WATER PANEL, FRP 60

20 NB100000_P20202 1 378 LITER (100 GAL), NUTRIENT TANK, POLYEHTYLENE 200

21 PS343300_P20202 1 WATER PANEL STAND, 316SS 60

22 PS100000_P20202 1 ELECTRICAL PANEL STAND, 316SS 60

A
2 23 SS000100_P20202 1 WATER PANEL STAND SUNSHIELD, 316SS 15
11 C DIFFERENTIAL PRESSURE GAUGE MOUNTING BRACKET,
24 SW000100_P20202 2 1
316SS
16
25 SW000101_P20202 3 INSTRUMENT MOUNTING BRACKET, 316SS 3
9
26 732.15.160 2 WIKA DIFFERENTIAL PRESSURE GAUGE 1
9
13 27 8344123 / 6809710 2 DRAGER POLYTRON 5100, INLET H2S TRANSMITTER / 2
1 SENSOR, 0-1000PPM
7
17 DRAGER POLYTRON 5100, OUTLET H2S TRANSMITTER /
6 28 8344123 / 6810435 1 SENSOR, 0-5PPM 2
NOTES:
1. ALL INTERCONNECTING DUCT SUPPORT 23 14 29 6810536 3 CALIBRATION ADAPTER, VITON 1
ARE NOT IN BIOAIR'S SCOPE OF WORK. 20 7
6 30 58P 3 ؼ", FNPT, 58P SAMPLE FILTER, PC 1
2. ALL INTERCONNECTING PVC-U PIPE AND 19
PIPE SUPPORTS ARE NOT IN BIOAIR'S SCOPE OF WORK. 18 31 FR2A12SVVT 3 0.04 - 0.5 LPM ROTAMETER 1
3. VFD WILL BE SUPPLIED AS LOOSE ITEMS 21
32 AF1-S-123000 1 MCDONNELL & MILLER AIR FLOW SWITCH 1
4. ECP & ECP PANEL STAND (ITEM 22 & 33) NOT SHOWN
TO BE MOUNTED INSIDE GRP KIOSK PROVIDED BY OTHERS 33 CD20202 1 ELECTRICAL CONTROL PANEL, FRP 75
BioAir Solutions, L.L.C. SIGN:
110 KRESSON-GIBBSBORO RD. SUITE 303 PROJECT No: P20202 DRAWN BY: JR
VOORHEES, NJ 08043
CHK.
P|+1.856.258.6969 PROJECT NAME: AL RAMTHA PS DRAWN DATE: 05/31/2020
F|+1.856.258.6975
URL : www.bioairsolutions.com DRAWING TITLE: DWG SIZE: SHT No.:
E-Mail: bioairinfo@bioairsolutions.com
NOTICE: Content of the drawing (including but not limited to all confidential & UNLESS OTHERWISE SPECIFIED
DIMENSION ARE IN MILIMETERS
GENERAL ARRANGEMENT ECOFILTER EF63 + ECOCARB EB7S A3 1/5
copyrighted material, patented or patent pending designs) is proprietary and remains TOLERANCE :
A 05/31/2020 JR KZ the property of BioAir Solution, L.L.C. and subsidiaries. It is sent to you subject to DRAWING No.: SCALE: REV. No.:
EF63+EB7S_P20202
ANGULAR: 1
return upon demand and for sole purpose as expressed in writing in this transmittal.
A
FRACTION NUMBER: 2.5

REV. DATE REVISION RECORD DR CHK It is not to be copied, reproduced or used in any way, direct or indirectly, detrimental TWO PLACE DECIMAL: 1.5
THREE PLACE DECIMAL: 0.75 1:50
to the interests of BioAir Solutions, L.L.C.
 NOTES:
1. FOUNDATION PAD MUST BE FABRICATED UNIFORM IN TESTURE AND APEARANCE
AND MEET A SURFACE PLANE TOLERANCE OF 3mm IN 3m
8500 225 2. SYSTEM PLACEMENT AND CONCRETE DIMENSIONS ARE FOR ILLUSTRATION ONLY
6750 3. REACTOR TO BE SET ON MINIMUM TWO (2X) LAYERS OF TYPE II (NO.30) ASTM D226
FELT PAPER (PROVIDED BY OTHERS)
4040 950 4. ECOFILTER EF63 (PER VESSEL):
3192 • VESSEL DIMENSIONS = Ø1800 x 6150
• LOAD DISTRIBUTION AREA = 2.63 m²
1118 • SHIPPING WEIGHT = 1150 KG
• OPERATING WEIGHT = 4500 KG
5. ECOCARB EB7S (PER VESSEL):
• VESSEL DIMENSIONS = Ø2200 x 2350
1256

• LOAD DISTRIBUTION AREA = 3.24 m²

• SHIPPING WEIGHT = 1870 KG
• OPERATING WEIGHT = 3750 KG
3000

29 27 25 32

1717
1800
1930
31 30
8500

ECOFILTER EF63
LOADING DIAGRAM
SCALE 1:30

7093

2098
2200
2330
6
6150
3569
2610
2350

2019

ECOCARB EB7S
1157

LOADING DIAGRAM
SCALE 1:35
686
457

SIGN:
PROJECT No: P19106 DRAWN BY: JR
CHK.
PROJECT NAME: AL RAMTHA PS DRAWN DATE: 05/31/2020
DRAWING TITLE: DWG SIZE: SHT No.:
GENERAL ARRANGEMENT ECOFILTER EF63 + ECOCARB EB7S A3 2/5
DRAWING No.: SCALE: REV. No.:
EF63+EB7S_P20202 1:60 A
 DN40, ANSI 150, PVC-U
FLANGE. STARTUP SYSTEM INLET
PLUMB TO REACTOR DRAIN LINE
(DURING STARTUP OPERATION)

DN40, ANSI 150, PVC-U

FLANGE. STARTUP SYSTEM DISCHARGE
PLUMB TO WATER PANEL RECIRCULATION INLET
(DURING STARTUP OPERATION)

DN40, ANSI 150, PVC-U DETAIL D

FLANGE. NOZZLE ASSEMBLY
INLET PLUMB TO WATER
PANEL DISCHARGE
SCALE 1 : 20
DN40, ANSI 150, PVC-U
FLANGE. WATER PANEL DISCHARGE
PLUMB TO NOZZLE ASSEMBLY

DN40, ANSI 150, PVC-U

FLANGE. WATER PANEL
SUPPLY INLET PLUMB TO
SITE WATER SUPPLY

DN40, ANSI 150, PVC-U

FLANGE. WATER PANEL
RECIRCULATION INLET
PLUMB TO STARTUP SYSTEM
(DURING STARTUP OPERATION)
DN300, PS15-69
DUCT FLANGE
D ODOUR CONTROL SYSTEM
INLET
DN40, ANSI 150, PVC-U
FLANGE. WATER PANEL DISCHARGE
PLUMB TO NOZZLE ASSEMBLY DN20, SCH80, PVC-U
MAKEUP WATER ASSEMBLY
DN40, SCH80, PVC-U PLUMB TO SITE WATER SUPPLY
PIPE. WATER PANEL INLET
PLUMB TO SITE WATER SUPPLY
(DURING STARTUP OPERATION)
STARTUP OPERATION
SIGN:
PROJECT No: P19106 DRAWN BY: JR
CHK.
PROJECT NAME: AL RAMTHA PS DRAWN DATE: 05/31/2020
DRAWING TITLE: DWG SIZE: SHT No.:
GENERAL ARRANGEMENT ECOFILTER EF63 + ECOCARB EB7S A3 3/5
DRAWING No.: SCALE: REV. No.:
EF63+EB7S_P20202 1:50 A
 DN20, SCH80, PVC-U
BALL VALVE DN40, ANSI 150, PVC-U
DN50, ANSI 150, PVC-U FLANGE. PLUMB TO STARTUP SYSTEM
FLANGE (DURING STARTUP OPERATION)

DN100, ANSI 150, PVC-U DN40, SCH80, PVC-U

FLANGE FLANGE

DN40 x DN15, SCH80, PVC-U

REDUCER TEE

DN100, SCH80, PVC-U

PIPE. REACTOR DRAIN DN100 x DN40, SCH80, PVC-U
PLUMB BACK TO WET WELL REDUCER TEE

DN100, SCH80, PVC-U

BALL VALVE
DN40, ANSI 150, PVC-U
FLANGE. NOZZLE ASSEMBLY
INLET PLUMB TO WATER DN100 x DN50, SCH80, PVC-U
PANEL DISCHARGE REDUCER TEE

DN40, ANSI 150, PVC-U DN300, PS15-69

FLANGE. WATER PANEL DISCHARGE DUCT FLANGE
PLUMB TO NOZZLE ASSEMBLY ODOUR CONTROL SYSTEM
INLET
SIGN:
PROJECT No: P19106 DRAWN BY: JR
CHK.
DN40, SCH80, PVC-U PROJECT NAME: AL RAMTHA PS DRAWN DATE: 05/31/2020
PIPE. WATER PANEL INLET DRAWING TITLE: DWG SIZE: SHT No.:
PLUMB TO SITE WATER SUPPLY GENERAL ARRANGEMENT ECOFILTER EF63 + ECOCARB EB7S A3 4/5
DRAWING No.: SCALE: REV. No.:
EF63+EB7S_P20202 1:50 A
NOTES:
1. ALL INTERCONNECTING DUCT SUPPORT
ARE NOT IN BIOAIR'S SCOPE OF WORK.
2. ALL INTERCONNECTING PVC-U PIPE AND
PIPE SUPPORTS ARE NOT IN BIOAIR'S SCOPE OF WORK.
3. VFD WILL BE SUPPLIED AS LOOSE ITEMS
4. ECP & ECP PANEL STAND (ITEM 22 & 33) NOT SHOWN
TO BE MOUNTED INSIDE GRP KIOSK PROVIDED BY OTHERS
ECOFILTER OUTLET/ECOCARB INLET
H2S SENSOR/TRANSMITTER
MONITORING SYSTEM

DN50, SCH80, PVC-U

PIPE. ECOCARB DRAIN LINE
PLUMB BACK TO WET WELL

DN20, AIR SAMPLING PORT

BALL VALVE 1 METER ABOVE
THE GROUND

SYSTEM OVERALL OUTLET

H2S MONITORING SYSTEM
DN25, SCH80, PVC-U
PIPE BLOWER CONDENSATE
DRAIN PLUMB BACK TO
WET WELL

DN20, AIR SAMPLING PORT

BALL VALVE 1 METER ABOVE
THE GROUND

DN300, PS15-69, DUCT FLANGE DN100, SCH80, PVC-U

CONNECTED TO SITE ODOUR SOURCE PIPE. ECOFILTER DRAIN LINE
PLUMB BACK TO WET WELL
45° ANGLE
AIR INLET DUCT
SYSTEM OVERALL INLET H2S
SENSOR/TRANSMITTER PROJECT No: P19106 DRAWN BY: JR
SIGN:

MONITORING SYSTEM PROJECT NAME: AL RAMTHA PS DRAWN DATE: 05/31/2020

CHK.

DRAWING TITLE: DWG SIZE: SHT No.:

GENERAL ARRANGEMENT ECOFILTER EF63 + ECOCARB EB7S A3 5/5
DRAWING No.: SCALE: REV. No.:
EF63+EB7S_P20202 1:40 A
 14.5 - LIST OF ITEMS TO BE INSTALLED:
OP.
ITEM PART NO. QTY. DESCRIPTION WT.
(KG)
1 RA063100_P20202 1 ECOFILTER EF63 REACTOR ASSEMBLY, FRP 4500
2 EB071000_P20202 1 ECOCARB EB07S, REACTOR ASSEMBLY, FRP 3750
3 NA121500_P20202 1 DN600, PS15-69, NOZZLE ASSEMBLY, FRP 45
4 ST124800_P20202 1 DN300 x 1219H, PS15-69, OUTLET STACK, FRP 25
5 DV122000 2 DN300, PS15-69, BACKDRAFT DAMPER VALVE, FRP 13
6 DV122100 9 DN300, PS15-69, ISOLATION-LEVER DAMPER VALVE, FRP 13
7 FC120000 8 DN300, PS15-69, FLEX CONNECTOR, EPDM 15
8 BT121600_P20202 4 DN300, PS15-69, BLOWER INLET TRANSITION PIECE, FRP 10
9 CHP-10 2 VERANTIS CHP-10, CW, UB, ARRG. 4, FRP 150
10 DW120000_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 100
11 DW120001_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 100
12 DW120002_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 50
13 DW120003_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 150
14 DW120004_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 20
15 DW120005_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 150
16 DW120006_P20202 1 DN300, PS15-69, INTERCONNECTING DUCTWORK, FRP 100
17 RS000750_P20202 1 DN40, ANSI 150, STARTUP SYSTEM, PVC-U 55
18 MW075150 1 DN20, SCH80, MAKE-UP WATER ASSEMBLY, PVC-U 4
19 WP151010_P20202 1 DN40, ANSI 150, WATER PANEL, FRP 60
20 NB100000_P20202 1 378 LITER (100 GAL), NUTRIENT TANK, POLYEHTYLENE 200
21 PS343300_P20202 1 WATER PANEL STAND, 316SS 60
22 PS100000_P20202 1 ELECTRICAL PANEL STAND, 316SS 60
23 SS000100_P20202 1 WATER PANEL STAND SUNSHIELD, 316SS 15
24 SW000100_P19203 2 DIFFERENTIAL PRESSURE GAUGE MOUNTING BRACKET, 316SS 1
25 SW000101_P20202 3 INSTRUMENT MOUNTING BRACKET, 316SS 3
26 732.15.160 2 WIKA DIFFERENTIAL PRESSURE GAUGE 1
27 8344123 / 6809710 2 DRAGER POLYTRON 5100, INLET H2S TRANSMITTER / SENSOR, 0-1000PPM 2
28 8344123 / 6810435 1 DRAGER POLYTRON 5100, OUTLET H2S TRANSMITTER / SENSOR, 0-5PPM 2
29 6810536 3 CALIBRATION ADAPTER, VITON 1
30 58P 3 ؼ", FNPT, 58P SAMPLE FILTER, PC 1
31 FR2A12SVVT 3 0.04 - 0.5 LPM ROTAMETER 1
32 AF1-S-123000 1 MCDONNELL & MILLER AIR FLOW SWITCH 1
33 CD20202 1 ELECTRICAL CONTROL PANEL, FRP 75

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15. COMPLETION:

• Check whether all the installation is carried as per approved shop drawing and
manufacture recommendations.

• Check that bolts used are of standard size and length, and make sure that bolts are
tightened properly.

• Ensure ductwork and piping seats properly to the associated supports.

• Check the anchor bolts’ tightness using torque wrench.

• Check that appropriate gasket have been provided in all flanged joints.

• Check that sloping of installed piping is per the drawings.

• Recheck again all assembly and installation under the supervision of the OCU
manufacturer representative.

• Check all installation done as per relevant standard.

• Tightening torque for all bolts will be carried using a torque wrench.

• Low pressure air testing of installed ductwork will be executed to assure no leakage is
present. Ductwork will be tested as per project requirement.

• Any leaks will be repaired and the ductwork retested until no leaks are present.

16. Emergency Evacuation Procedure:

Emergency evacuation procedure will be followed.

1) In case of any human injury.

2) In case of fire.
3) Project emergency contact telephone numbers and client personnel telephone
numbers will be displayed at all project location.

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17. EMERGENCY TELEPHONE NUMBER:

Police Civil Defense and Emergency - 999

Water and Electricity Emergency - 800 233
Accident and Emergency –Hospital - 998
Operation manager - Mr. Branko coko - 050 409 4930
Construction Executive - Mr. Jaya Varman - 050 109 6129
Bioair President – Dr. Louis Le Roux - 050 953 0228

18. ATTACHMENTS:
a) Risk Assessments.
b) GA Drawings.

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