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MBI 2018 Pucherelli Etal
MBI 2018 Pucherelli Etal
DOI: https://doi.org/10.3391/mbi.2018.9.4.08
© 2018 The Author(s). Journal compilation © 2018 REABIC
This paper is published under terms of the Creative Commons Attribution License (Attribution 4.0 International - CC BY 4.0)
Co-Editors’ Note:
This study was contributed in relation to the 20th International Conference on Aquatic Invasive Species held in Fort
Lauderdale, Florida, USA, October 22–26, 2017 (http://www.icais.org/html/previous20.html). This conference has provided
a venue for the exchange of information on various aspects of aquatic invasive species since its inception in 1990. The
conference continues to provide an opportunity for dialog between academia, industry and environmental regulators.
Abstract
Reservoirs along the lower Colorado River are infested with Dreissena rostriformis bugensis (Andrusov, 1897) (quagga mussel)
and Cordylophora caspia (Pallas, 1771) (colonial hydroid). These invasive species, along with native freshwater sponges and
bacteria, pose significant biofouling issues for hydropower facilities in the area. Biofouling in the generator cooler systems at
Parker Dam, on Lake Havasu, AZ has resulted in increased annual maintenance costs of approximately $80,000/year.
Medium pressure, hydro-optic ultraviolet (HOD UV) light systems with a 100 mJ/cm2 target dose were installed on four main
turbine cooling water lines and a raw water supply for the onsite water treatment facility at Parker Dam to mitigate biofouling.
This study was designed to monitor the impact of HOD UV on biofouling over a two-year period. Comparison of biofouling
dry weight from settlement plates exposed to HOD UV-treated and untreated water indicate a significant reduction in total
biofouling after HOD UV exposure. Mussel settlement and bacterial sludge formation were consistently reduced in test chambers
(bioboxes) despite lower than expected average HOD UV dose and contamination with untreated water. Hydroid larvae were not
found in any plankton samples collected from the forebay at Parker Dam during the study, indicating asexual reproduction
was the main source of downstream colony formation. Hydroid settlement reduction data after HOD UV treatment were
inconclusive. The Parker Dam facility manager confirmed that biofouling-related maintenance of the coolers was reduced by
75 percent after the first year of HOD UV operation and eliminated in the second and third years after implementation.
Key words: invasive mussels, colonial hydroid, HOD UV treatment, settlement reduction, quagga mussel, dreissenid mussel
control, biofouling control
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S.F. Pucherelli et al.
caspia (Pallas, 1771) in Lower Colorado River Reser- in 2015. The units were installed downstream of a
voirs (Pucherelli et al. 2016) is of specific concern as 0.32-cm self-cleaning strainer which filter mussel
it is known to have serious negative economic impacts shells and other debris. The units were designed to
associated with biofouling at hydropower facilities deliver 100 mJ/cm2 based on average flow and UVT
(Folino 2000). Cordylophora caspia has been found readings collected prior to installation. Actual HOD
colonizing and clogging intake tunnels, filters, con- UV dosages varied depending on water flow rate,
denser tube sheets, power plant pipes, and drinking ultra-violet transmittance (UVT, a factor of water
water treatment plants in Europe and the United clarity), and lamp intensity. Hourly values of dose
States (Lipsey and Chimney 1978; Jenner and Janssen- and UVT were measured and logged by the HOD
Mommen 1993; Moreteau and Khalanski 1994; UV system and downloaded monthly for analysis
Folino-Rorem and Indelicato 2005). during the study.
Cordylophora caspia originates from the Black and
Caspian Seas, commonly co-existing with and possibly Biofouling analysis
benefiting from the range expansion of dreissenid
mussels, which originate from the same native range. The impact of HOD UV on biofouling was analyzed
Cordylophora caspia feeds on dreissenid mussel larva, by monitoring bioboxes (settlement chambers designed
as well as other prey, and uses mussel shells as a to simulate cooling system conditions) installed at
substrate (Olenin and Leppakoski 1999; Folino- Parker Dam on the generator cooling lines of Units 3
Rorem et al. 2006). Cordylophora caspia propagation and 4 in 2016, and cooling lines of Units 4 and 5 in
occurs by both sexual and asexual reproduction. 2017. Cooling lines of Units with the fewest
Colonies can be initiated by free swimming, ciliated scheduled maintenance activities each year were
planula (larvae), asexual budding (hydrorhiza frag- selected to prevent interference with the study.
ments), and temperature- and drought-resistant dormant Bioboxes were plumbed into the cooling line and
stage (menonts). An increase in hydroid biofouling were outfitted with flowmeters and baffling to
was observed at Parker and Davis Dams in 2015 maintain consistent flow and to replicate water
(Pucherelli, personal observation). Hydroid biofouling residency time comparable to a cooling water
also became a significant issue at the Central Arizona system. Bioboxes were approximately 43 cm tall, 91
Project Mark Wilmer Pumping Plant, located on cm long and 40 cm wide (156.5 L) and constructed
Lake Havasu just east of Parker Dam. Severe as described in Mackie and Claudi (2010). Control
hydroid biofouling of the surface-air coolers bioboxes were installed upstream of the HOD UV
overheated pump units, resulting in one unplanned system and test bioboxes were installed downstream
outage in 2014 and three unplanned outages in 2015 of the HOD UV system. Six plates, made of
(Bryan 2017). polyvinyl chloride (PVC), were placed in each
The following study was conducted over a two-year biobox. Two of the six plates were 35.56 cm ×
period and was designed to evaluate the effective- 28.575 cm, and the other three plates were 6 cm × 6 cm.
ness of the HOD UV systems at Parker Dam for Three plates (1 large and 2 small) were examined
settlement reduction of multiple biofouling species. monthly, and three (1 large and 2 small) were
The impact of HOD UV on biofouling was monitored examined after six months. All plates were surveyed
by measuring the combined dry weight of dreissenid visually for C. caspia colonies and photographed at
mussel, freshwater sponge, colonial hydroid, and bac- each examination.
terial settlement on plates in bioboxes downstream The settlement on each plate was collected by
of the HOD UV units and comparing the results with scraping both sides of the plate into a tray using a
data collected from an identical biobox upstream of razor blade. The collected material was transferred
the HOD UV. The overall performance of the HOD into a bottle and preserved with 75% isopropanol.
UV units and the impact on the maintenance of the The dry and ash free weights of the collected material
generator cooling systems was also observed. were determined in accordance with Standard
Methods for the Examination of Water and Waste-
water (10300C; Rodger and Eaton 2017). Evidence
Methods of settlement inhibition was determined by comparing
the dry weight collected from the control and HOD UV
HOD UV treatment treated bioboxes. Statistix analytical software was used
Atlantium Technologies Ltd., medium pressure, to conduct a paired t-test for differences in the mean
HOD UV light systems were installed on four main biofouling dry weight between HOD UV treated and
turbine cooling water lines and a raw water supply control bioboxes. A Shapiro-Wilk Test was conducted
for the onsite water treatment facility at Parker Dam to examine the assumption of normality.
452
HOD UV control of biofouling in hydropower cooling systems
453
S.F. Pucherelli et al.
160 94
140
92
120
Average Dose (mJ/cm²)
90
100
Average UVT
88
80
86
60
84
40
82
20
0 80
2016 July 2016 August 2016 September 2016 October 2016 November 2016 December
Average of Dose Average of UVT
160 94
140 92
120
90
Average Dose (mJ/cm²)
Average UVT
100
88
80
86
60
84
40
20 82
Figure 1. Average monthly HOD UV
dose with standard error, and UVT on 0 80
Parker Dam generator cooling lines 3 2016 July 2016 August 2016 September 2016 October 2016 November 2016 December
(top) and 4 (bottom) during 2016 testing.
Average of Dose Average of UVT
time when the lamps malfunctioned, and the dose hydroid colonies was observed around the inflow
dropped to zero. During this time, untreated water pipe and on the walls and bottom of the first
entered the Unit 4 biobox for seven hours and the chamber in the biobox. Decreased mussel settlement
Unit 3 box for nine hours. These results prompted was consistently observed in the HOD UV treated
installation of automated shut-off valves in 2017 that bioboxes during the study.
automatically closed and prevented flow into each Sponge settlement was also reduced by HOD UV
biobox in the case of lamp or cooling water shut- exposure. After a 3-month (August–October) test in
down. 2017, 112 sponges were found in the control biobox
(Unit 3) and only three were found in the HOD UV
Biofouling analysis treated biobox. The sponge was identified by poly-
merase chain reaction (PCR) and was found to be in
Despite contamination of bioboxes with untreated the order Spongillida of Heteroscleromorph sponges,
water in 2016, visual observation of the HOD UV and in the genus Ephydatia.
treated bioboxes indicated a reduction of overall Hydroid settlement was visibly reduced after
biofouling compared to the untreated control HOD UV exposure in 2016, but in 2017 settlement
bioboxes (Figure 3). Dense quagga mussel, hydroid, was generally greater in the treated bioboxes,
and sponge settlement were found on control settle- especially in the final months of the study. Hydroid
ment plates (Figure 4, top) and reduced settlement colony counts were greater in treated bioboxes on
was observed on plates in the HOD UV treated cooling line 3 during June–August 2017 (Figure 5)
bioboxes (Figure 4, bottom). The greatest density of and treated biobox 5 in July–August (Figure 6) despite
454
HOD UV control of biofouling in hydropower cooling systems
180 94
160
92
140
Average Dose (mJ/cm²)
90
120
Average UVT
100 88
80 86
60
84
40
82
20
0 80
2017 May 2017 June 2017 July 2017 August 2017 September
Average of Dose Average of UVT
250 94
92
Average Dose (mJ/cm²)
200
90
Average UVT
150
88
86
100
84
50
82
Figure 2. Average monthly HOD UV dose
with standard error, and UVT on Parker 0 80
Dam generator cooling lines 3 (top) and 2017 May 2017 June 2017 July 2017 August 2017 September
5 (bottom) during 2017 testing.
Average of Dose Average of UVT
Figure 3. Settlement after six months during 2016 in bioboxes receiving HOD UV treated water (top left and right) and control
bioboxes receiving untreated water (bottom left and right) on cooling lines 3 (left) and 4 (right). Photographs by Sherri Pucherelli.
455
S.F. Pucherelli et al.
Figure 4. Mussel, hydroid, and sponge settlement, after 6-months, on plates from the control biobox receiving untreated water (top).
Hydroid and mussel settlement after 6-months on plates from the biobox receiving HOD UV treated water (bottom).
Photographs by Sherri Pucherelli.
120 120
Average Dose (mJ/cm2)
Hydroid colony count
100 100
80 80
60 60
40 40
20 20
Figure 5. Total monthly hydroid
colony settlement on three plates in
control and treated bioboxes on cooling 0 0
line 3. Colony counts were set at 100 1‐Nov‐16 1‐Jun‐17 1‐Jul‐17 1‐Aug‐17
when settlement was too dense to
distinguish individual colonies. Control Treated Average Dose
the highest average HOD UV doses recorded during t(38) = 6.33, p < 0.0001. On average, the dry weight
this period. was 1.9 g/m2 less on plates in the treated bioboxes
A paired-samples t-test was conducted to compare compared to the controls (Figure 7). The dry weight
the biofouling dry weight collected from settlement includes both organic (tissue) and inorganic (mussel
plates in the HOD UV treated bioboxes to those in shells, hydroid chitin, and sponge spicules) components
the control bioboxes during the 2016 study. The dry of biofouling.
weights collected from settlement plates in HOD UV Less biofouling was observed on plates in the
treated bioboxes (M = 2.67 g/m2, SD = 1.64) were HOD UV treated bioboxes over the course of 126 days
found to be significantly less than those collected (July–November 2016) than in the control bioboxes.
from the control bioboxes (M = 4.57 g/m2, SD = 2.04); The total dry weight of settlement from three plates
456
HOD UV control of biofouling in hydropower cooling systems
120 250
Average Dose (mJ/cm2)
Hydroid colony count
100
200
80
150
60
100
40
50
Figure 6. Total monthly hydroid colony 20
settlement on three plates in control and
treated bioboxes on cooling line 5. 0 0
Colony counts were set at 100 when 1‐Jun‐17 1‐Jul‐17 1‐Aug‐17
settlement was too dense to distinguish
individual colonies. Control Treated Average Dose
8
Mean dry weight (g/m²)
2
Figure 7. Mean dry weight (g/m2) 1
(of mussels, hydroid, sponge, and
bacteria) with SE from six 0
settlement plates from control and January July August September October November December
treated bioboxes on cooling lines
3 and 4 in 2016. control treated
in the Unit 3 control biobox was 69.8 g/m2 compared (Figure 3, bottom left and right). Microscopic
to 1.3 g/m2 total dry weight observed from three examination showed the sludge collected from the
plates in the HOD UV treated biobox. Dry weight control bioboxes consisted primarily of cocci and
totals from the Unit 4 control and treated bioboxes rod bacterial cells, with a lower density of cocci and
were 502.6 g/m2 and 8.3 g/m2, respectively. many whole veliger shells (without tissue) in the treated
bioboxes. A loss on ignition test was performed on
Hydroid planula samples the material deposited at the bottom of the control
biobox. The test confirms that 95.92% of the sample
Hydroid planulae are difficult to detect as they have
was organic. The remaining 4.08% of the sample
a nondescript morphology. Therefore, all planula-like
was clay sediment. There was not enough material in
organisms were genetically analyzed by PCR for
the bottom of the treated biobox to conduct a loss on
identification confirmation. Hydroid planulae were
ignition test.
not discovered in any of the plankton tow samples
ATP and microbial equivalent (ME) concentrations
collected from the Parker Dam forebay (Lake Havasu)
were not considerably different between the treated
or from the biobox outflow. Although hydroid larvae
and untreated bioboxes, despite higher bacterial
were not found, hydroid colonies with ovoid
accumulation in the control biobox. Microbial
reproductive polyps were noted, indicating sexual
abundance (log [ME/cm2]) values were similar
reproduction was likely occurring.
between control and treated samples after each one-
month exposure (Figure 8). Bacterial reaction tests
Bacterial analysis
from the control and treated bioboxes on Unit 4 and
A 5.08–7.62-cm layer of black sludge-like biofilm 3 were conducted to ascertain differences in bacteria
was observed at the bottom of the untreated control communities and concentrations that may be
bioboxes but not in the HOD UV treated bioboxes resulting in sludge formation. Similar bacterial groups
457
S.F. Pucherelli et al.
log (ME/ cm²)
5
Table 1. Type of bacteria detected in the BART™ culture and the approximate population in colony forming units per mL (cfu/mL) in large
control and HOD UV treated bioboxes installed on Parker Dam Unit 4, and small, filtered bioboxes on Unit 3.
Cooling Heterotrophic Aerobic
Sample Iron-Related Bacteria Sulfate- Reducing Bacteria Slime-Forming Bacteria
Unit Bacteria
a a a a
Unit 4 Control Biobox BR (35,000) CL (500,000) CL (1,750,000) UP (5,400,000)
b a b
FO (500) BT (115,000) PB (13,000)
b a
RC (25) BB (115,000)
Unit 4 HOD UV Treated aBR (9,000) a
CL (500,000) b
CL (13,000) a
UP (575,000)
a b
Biobox BT (27,000) PB (13,000)
a
BB (27,000)
Unit 4 Control Sample No reaction No reaction No reaction No reaction
a a a a
Unit 3 Control Biobox BR (35,000) CL (115,000) CL (1,750,000) UP (5,400,000)
b a a
CL (2,200) BT (27,000) SR (440,000)
b a
RC (25) PB (67,000)
Unit 3 HOD UV Treated bCL (500) a
CL (27,000) a
CL (1,750,000) a
UP (5,400,000)
b b b
Biobox BR (500) BT (1,400) PB (13,000)
Unit 3 Control Sample No reaction No reaction No reaction No reaction
a
Aggressive populations with abundant bacteria that have the potential to cause biofouling issues.
b
Moderate populations with less abundant bacteria.
were found in the control and treated bioboxes, but and enteric bacteria populations were detected in the
several groups were present at greater concentrations untreated biobox but were absent in the HOD UV
in the control biobox (Table 1). Water samples were treated biobox (Table 1).
collected from the bottom of the macrofouling In 2017, samples were collected (biofilm scraped
bioboxes on Unit 4 in 2016. Only anaerobic sulfate- from the plate with a razorblade) from the plates in
reducing bacteria and fluorescing pseudomonad the filtered, microfouling bioboxes on Unit 3. Only
population levels were the same before and after slime-forming and heterotrophic aerobic bacteria
HOD UV treatment. All other population levels were populations were found to be similar before and after
reduced after HOD UV treatment. Iron-related anaerobic HOD UV treatment. All other population levels were
458
HOD UV control of biofouling in hydropower cooling systems
reduced after HOD UV treatment (Table 1). during the end of the study may be attributed to
Moderate enteric bacteria populations and aggressive reproduction by survivors in the biobox system, and
dense slime-forming bacteria were detected in the low-flow conditions favourable to establishment.
untreated biobox, while none were found in the Cordylophora caspia and dreissenid mussels are
HOD UV treated biobox. thought to compete for suitable substrate for colo-
nization (Folino 2000). Since there were very few
Discussion mussels settled in the treated bioboxes, localized
hydroid settlement in the treated bioboxes may have
Despite lower than expected HOD UV dose, the been more successful than in the control bioboxes
HOD UV units performed relatively consistently with because of the reduced substrate competition with
few malfunctions during the two-year study. mussels. The counterintuitive hydroid settlement results
Reductions of biofouling were observed in treated indicate the need for additional research and methods
bioboxes during the first year despite periods of to determine the effects of HOD UV on hydroids.
contamination of the bioboxes with untreated water. Aggressive populations of iron-related bacteria,
Mussel settlement was also reduced as a result of sulfate-reducing bacteria, slime-forming bacteria,
HOD UV treatment, even during months with and heterotrophic bacteria were found in the untreated
average doses near 50 mJ/cm2 (50% of target dose), biobox. Aggressive populations indicate that there are
consistent with previous findings at Davis Dam abundant bacteria present and that there is a greater
(Pucherelli and Claudi 2016). potential for reactions that could lead to biofouling
Visual observation and dry settlement weight problems in the facility. The thick bacterial growth
indicated that hydroid and sponge settlement was observed in the untreated control biobox was likely
reduced during the first year of study. Hydroid produced by aggressive sulfate-reducing bacteria popu-
growth was more prevalent in the HOD UV treated lations. Sulfate-reducing bacteria react with dissolved
bioboxes during the second year despite contami- metals, such as iron and magnesium, to produce
nation prevention. Hydroid planulae are considered black slimes that can be corrosive and are capable of
to be particularly susceptible to HOD UV treatment clogging certain structures at facilities (Cullimore
because they are soft bodied. However, planula 2000). The HOD UV treatment reduced bacterial
settle quickly after release and may not spend much populations in each of these major groups including
time freely floating in the water column, making the sulfate-reducing bacteria, likely accounting for
detection of plankton difficult. Hydroid planulae the reduced sludge formation in the treated bioboxes.
were not found in any of the monitoring samples The greatest impact of HOD UV treatment on bacteria
collected during the two-year study, suggesting the was observed in iron-related species and and enteric
primary means of colony formation is by hydroid bacteria. Despite visual observations indicating lower
fragments. Mature hydroid stalks are composed of a levels of bacterial growth post-HOD UV exposure,
thick, pigmented chitin that would provide more ATP analysis indicated total bacterial populations
protection from HOD UV exposure. It is possible the were similar regardless of treatment. BART tests
doses tested in this study were not high enough to found populations were reduced by HOD-UV, but
inactivate all hydroid fragments entering the system, the majority of the surviving populations were
or that the source of the hydroid fragments was, at considered to have aggressive biofouling potential. It
least in part, the delivery line between the HOD UV is possible that ATP results did not show a reduction
system and the biobox. due to high levels of bacterial reproduction in the
Additionally, the biobox study design for moni- biobox or on the upstream filter in the absence of
toring growth may not be the most appropriate competition from other species. Additionally, ATP
method for monitoring asexually reproducing species from bacteria recently inactivated by the HOD UV
like sponges and hydroids. Successful hydroid treatment may have also been detected.
settlement in both the treated bioboxes and their Filtration of the microfouling bioboxes was
supply-line piping during periods of contamination intended to eliminate all macrofouling, but a few
or inadequate HOD UV dosages likely resulted in hydroid colonies and mussels were found down-
additional colony formation by localized sexual and stream of the 100-µm filter in the untreated biobox.
asexual reproduction. Although a significant effort Interestingly, no settlement was observed in the
was made to completely clean out bioboxes after filtered, HOD UV-treated biobox. This finding could
contamination events and between tests, it was un- mean that a faulty filter was installed on the control
likely all settlement was completely removed, line or that the HOD UV treatment successfully
particularly in the biobox water delivery piping. deactivated mussel larvae and hydroid larvae and
Therefore, the greater hydroid colony counts observed fragments smaller than 100 µm.
459
S.F. Pucherelli et al.
Prior to HOD UV installation, all sixteen coolers cooling system functionality once dreissenid mussels
required yearly cleaning and maintenance due to invaded the Lower Colorado River. Self-cleaning
biofouling induced overheating. This maintenance mechanical filters were piloted at this facility but
required around 640 staff hours, equating to were deemed too labor intensive to maintain. This
approximately $80,000 in additional labor costs per study indicates HOD UV treatment at Parker Dam
year (personal communication with Parker Dam reduced maintenance due to biofouling despite lower
management). In the first year after the HOD UV than expected HOD UV doses.
installation, only four coolers required maintenance,
some of which unrelated to biofouling. In 2017 and Acknowledgements
2018, none of the coolers required maintenance,
resulting in an estimated savings of $80,000 per The Reclamation Research and Development Office provided
funding for this research. Additional in-kind support was provided
year. Figure 9 shows two heat exchangers, the unit by RNT Consulting INC. and the Reclamation Lower Colorado
on the left was pulled for maintenance due to bio- Dams Office. Special thanks to Leonard Willett for coordinating
fouling prior to HOD UV treatment implementation, this research effort, and to John Steffen and the staff at Parker
the unit on the right was examined after a similar Dam for supporting the study and for maintaining the HOD UV
units and bioboxes. Thank you to Greg Olmstead of RNT Consulting
exposure time but with HOD UV treatment. INC. for providing technical expertise for data collection and
Lake Havasu contains the greatest populations of Kelly Stockton-Fiti of KASF Consulting, LLC, for aiding with
quagga mussel and C. caspia on the lower Colorado hydroid larvae sample processing. Additional assistance with sample
River and associated biofouling in Parker Dam processing and study development was provided by Denise
Hosler, Yale Passamaneck and Jacque Keele in the Reclamation
cooling systems has resulted in significant annual Technical Service Center, Hydraulic Investigations and Lab
maintenance costs. This facility has operational and Services Group and Audrey Rager of the Concrete, Geotechnical,
regulatory barriers to installation of chemical addition & Structural Laboratory. The authors would also like to thank the
systems, and mechanical self-cleaning filters or UV reviewers of this paper.
treatment were the only options available to maintain
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HOD UV control of biofouling in hydropower cooling systems
461