JOB DESCRIPTION / ROLES & RESPONSIBILITIES

Role Title Quality Assurance

Reports To Manager – Quality Assurance

Designation & Department Assistant Manager – QA Forging

Date (written on) 28th June 2021

1. JOB PURPOSE

This position shall be responsible for assuring quality benchmark of Forging production, Short Blasting, MPI,
Heat Treatment etc.

2. ORGANISATIONAL CHART

Manager QA

Asst Manager - QA Forging

QA Forging Team

3. ROLES & RESPONSIBILITES

CORE ACTIVITIES.
▪ Setup & In process Insp Report verification
▪ Layout Inspection for NPD & Die Modification.
▪ Final Inspection
▪ Process & Product Audit
▪ Daily NC Handling & Disposal
▪ Active participation in New Product Development (Prod.to Dispatch)
▪ Die Inspection - Sinking & Modification & record Maintenance.
▪ Customer Complaint Handling & CAPA
▪ Monitoring of Die Pullout & record verification.
▪ Preparation of QAP/Control plan for NPD & updating in existing one.
▪ Raising 'Q'Alert & training to Inspectors on issue
▪ Responsible for Continual Improvements like Poka yoke, Kaizen, Housekeeping & 5S
▪ Responsible for maintaining of All forging QA records as per QMS.
▪ Manpower Planning & Handling.
▪ Responsible for Final Inspection & finishing activities like grinding and shot blasting.
▪ Monitoring of MPI for crack Detection as per QAP.
▪ Forging QA -MIS Report preparation (Monthly)
▪ Responsible for calibration of Gauges/Inst.as per calibration plan
▪ Responsible for training of subordinates on Inspection & new requirement from customers

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 ▪ Part of CFT for route cause analysis & CAPA for Forging Quality issues.
▪ ERP SAP QA clearance for released parts.
▪ PDIR & MTR submission to stores.
▪ Knowledge of 7QC Tools,8D, QMS like IATF, ISO 9001
▪ IATF Knowledge - PPAP, MSA, PMFEA, PFD & APQP
QMS
▪ Coordination & Implementation with MR for ISO 9001:2015, API Q1/5B/5CT, IATF 16949, ISO 45001 & 14001 etc.
EOHS
▪ Awareness of EHS Policy, Emergency preparedness. Knowledge on legal and other requirements. Awareness on
system requirement for implementation and Standard requirement
▪ Significant Aspects & Impacts / Hazard Identification and Risk Assessment
▪ Operational Control Procedure, Personal protective equipment, EMPs.
▪ Knowledge on Emergency preparedness and Response
▪ Incident / Accident Reporting

4. AUTHORITIES
(Key decisions which the role needs to escalate to superior)
• Take decision on disposal for NC parts.
• Stop production for major NC or rejection

5. ACCOUNTABILITIES

▪ Accountable for forge parts inspection/quality

▪ System adherence in QA Foraging

5. EDUCATIONAL QUALIFICATION & EXPERIENCE

a) Qualifications
▪ Diploma in Mechanical
▪ BE in Mechanical
b) Work Experience
▪ 6 to 12 years relevant experience.