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Fsdrive-Mx S: Super Energy-Saving Medium-Voltage Matrix Converter With Power Regeneration
Fsdrive-Mx S: Super Energy-Saving Medium-Voltage Matrix Converter With Power Regeneration
FSDrive-MX1S
3 kV 200 to 3000 kVA
6 kV 400 to 6000 kVA
Certified for ER
TIFIE
D ER
TIFIE
D
C
ISO9001 and
MAN
MAN
EM
EM
ISO14001
ST
ST
GE Y GE Y
A
MENT S MENT S
JQA-0422 JQA-EM0498
The FSDrive-MX1S matrix converter is a drive
system that employs the world’s first matrix
converter technology to eliminate all of the
problems found in conventional medium-voltage
motor drives.
The FSDrive- MX1 S demonstrates unbelievable
energy savings due to its power regeneration as
well as the optimum control of all medium-voltage
motors due to sinusoidal waveforms of the power
supply and output signals.
Worldst's
Fir
Applications
Wind / Water Force Machines General Industrial Machines
(Constant Torque)
● Blowers ● Pumps
Dust blowers Descaling pumps
Incinerators Roll cooling water
pumps
Boilers IDF
Rainwater pumps
Applications that require
quick response to sudden Sewage pumps ● Extruders ● Kilns
changes in acceleration Drain pumps ● Mixers ● Banbury mixers
and deceleration Warter pumps ● Dynamo testing devices
Applicable with Existing Motors with the Quasi-sinusoidal Waveforms Output Waveform
1905 V
U2
Phase Voltage W2
3300 V
U3 Line Voltage W3
Matrix
Converter
W3 N V3
W2 V2
W1 V1
Input Motor
W V 3.3 kV
4
Advanced Intelligent and Stable Operation with
Functions
the Latest Technology
PLC Cards
Excellent Monitoring
5
Connections
Main-circuit R
Power Supply, R U
S
3-phase, S V M
3/3.3 kV, T
T W
or 6/6.6 kVAC
at 50/60 Hz
EA
Ground Resistance:
Less than 10Ω
RS485/ RS-232C
CN35 CN36-38 CN34 RS232
Input Output Output Converter CN1
Voltage Current Voltage PC for Maintenance
Analog Input: 2 Points Resistor Board
−10V to +10V for Detecting
CPU Board
Frequency Reference L1 AI_0 1 Output Current
CN39
CN9
AMP FG 3 RS-485
or 0 to 10 VDC L3
AI_1 1
CN40
CN7
ISO GND 2
AMP FG 3 RS-232
Digital Operator
CN44
IP24 ISO
IG24 2 2
3
GND
FG AMP L8 Output Current
L9 4 to 20 mA DC
24 VDC
6
5 DI_6 7
Operation Interlock 6
7 DI_7 8 Relay Contact Output:
Speed Reference Selection 8 8 Points
9 DI_8 9 1 DO_0A
External Fault Reset 10 2 DO_0COM
11 DI_9 10
Spare IP24 11 3 DO_1A
12 DI_COM1 12 4 DO_1COM
Load Power
Load Supply
CN28
IG24 13
5 DO_2A 30
6 DO_2COM L Major Fault
31
7 DO_3A 32
8 DO_3COM L During Run
33
1 DO_4A 34
3 DO_4COM 35 L Operation Ready
2 DO_4B
L
CN27
4 DO_5A 36
6 DO_5COM 37 L Minor Fault
5 DO_5B
7 L
1 DO_6A 41
3 DO_6COM 42 L
2 DO_6B
L
CN26
4 DO_7A 43
6 DO_7COM 44 L
5 DO_7B
L
39
L Medium-voltage
40
Primary Panel
Changeover
Command
Pulse Input (5-V Differential Input)
5-V Differential Output PG Phase A/B/Z Input
CN21
PG
PG
6
Terminal Functions
Main Circuit (For all models)
Terminal No. Application
R
Main-circuit input power supply
S
3/3.3 kV or 6/6.6 kV 50/60Hz
T
U
V Main-circuit output power supply
W
EA Ground resistance: Less than 10W
RC
Control power supply
SC
200/220V, 380V, 400/440V 50/60Hz
TC
7
Digital Operator
Digital Operator Functions
Remote Mode
Lights when selecting input mode from the control
circuit terminal.
Mode Display SEQ : LED lights when selecting run command from
DRIVE : LED lights at Drive Mode. control circuit terminal.
REF : LED lights when selecting frequency reference
QUICK : LED lights at Quick from control circuit terminals A1, A2, and A3.
Programming Mode. Alarm Display
ADV : LED lights at
Advanced
Programming Mode.
Rdy Display
Can operate when a run
Operation Mode Selection Key command is input.
The operation mode is
alternated with REMOTE Data Display
(control circuit terminal) and Displays data for monitoring,
LOCAL (digital operator) parameters, and set values.
(When run command and (1 line×13 characters and
frequency reference are set at 3 lines×16 characters)
control circuit terminal.)
Menu Key
Changes the display of operation
and programming mode.
Run Command Keys
Run command keys for use Escape Key
by digital operator. Enabled
only in the drive mode. Returns to the status entered before
[DATA/ENTER] key was pressed.
JOG : Jog run is enabled while
depressing this key. DATA/ENTER Key
Selects mode, group, function
FWD/REV: Selects forward or or parameter name. Displays
reverse run. each parameter set value while
Forward and reverse displaying a parameter name.
run is alternated. By pressing this key again, the
set value is written in.
RUN* : Red LED lights by
depressing RUN. :Increment Key
:Decrement Key
STOP* : Red LED lights by
Selects mode, group, function,
depressing STOP.
parameter name or set value.
Shift/Reset Key
* : RUN or STOP LED turns ON , OFF, or blinks in accordance with each operation. Selects a digit of a set value to
Matrix Converter Output Frequency be changed. The selected digit
RUN blinks.
STOP STOP
(Resets operation at faults.)
Frequency Setting
RUN ● ○ ○ ● ○
LED
STOP ○ ● ○ ○ ○
LED
○ : ON ○ : Blinking ● : OFF
8
Easy Operation with Digital Operator
Description Key Operation Operator Display Description Key Operation Operator Display
①Power ON
・Displays frequency -DRIVE- Rdy
・Select output ESC
-DRIVE-
Frequency Ref
Rdy
Frequency Ref
reference value. frequency monitor
U1- 01 = 0.00% U1- 01 = 25.00%
display.
U1-02= 0.00Hz U1-02= 0.00Hz
U1-03= 0.0A U1-03= 0.0A
REMOTE(SEQ.REF)LED ON
-DRIVE- Rdy
(d1-01=0.00 %)
Output Freq
②Operation Condition Setting LOCAL
REMOTE
U1- 02 = 0.00Hz
・Select LOCAL mode. REMOTE(SEQ.REF)LED OFF
FWD LED ON U1-03= 0.0A
U1-04= 2
⑥Stop -DRIVE-
Output Freq
Rdy
-DRIVE- Rdy
・Decelerates to a stop.
Frequency Ref U1- 02 = 0.00Hz
(cont'd)
U1-01=025.00% U1-03= 0.0A
(0.00 100.00) U1-04= 2
0.00% STOP LED ON
(RUN LED blinks
during deceleration.)
DATA
ENTER Fault History
M×C* MODE sel *
DATA
ENTER
001 A BAT
Fault History Weak Battery
ESC
03/07 01:28:45
9
Software Functions Power R
FSDrive-MX1S
U
S V IM
Supply T Digital Operator W
The FSDrive-MX1S flexible matrix converter
incorporates a variety of application features.
Digital Input Analog Output
Select special functions from a multitude of
possibilities to perfectly match your machine
Pulse Input
requirements. Communication
Option Card
Digital Output
Analog Input
Operation and settings can be selected while the matrix converter is online.
Operating Site Selection Easy operation
(digital operator/external instruction, signal input/output)
Frequency Hold Operation Easy operation Temporarily holds frequencies during acceleration or deceleration.
UP/DOWN Command Easy operation Sets speed by ON/OFF from a distance.
The matrix converter can be switched to coasting or motor speed reducing
Torque Limit Protection of machine, improvement mode as soon as it reaches a certain preset torque level. For pump or blower,
(Drooping Characteristics) of operation reliability, torque limit the operation frequency can be automatically reduced to the load balancing
point, according to the overload condition, and prevent overload tripping.
Upper/Lower Frequency The upper and lower limits of the motor speed, reference signal bias and
Motor speed limit
Limit Operation gain can be set independently without peripheral operation units.
Prohibit Setting of The motor simply passes through the preset speed, but continuous
Prevent mechanical
Specific Frequency running cannot be done at this speed. This function is used to avoid the
vibration in the equipment
(Frequency Jump Control) mechanical resonance point of the equipment.
Can indicate motor speed (min-1), machine speed under load (min-1), line
Load Speed Display Monitor function enhancement
speed (m/min), etc.
“Closed” during operation. “Open” during coasting to a stop.
Run Signal Zero-speed interlock
Can be used as interlock contact point during stop.
Zero-speed Signal Zero-speed interlock “Closed” when output frequency is under min. frequency.
Frequency (Speed) The contact closes when matrix converter output frequency reaches the
Reference speed reach interlock
Agreed Signal set value. Can be used as an interlock for lathes, etc.
Protection of machine,
Overtorque Signal “Closed” when overtorque setting operation is accomplished.
improvement of operation reliability
“Closed” only when tripped by low voltage. Can be used as a
Low Voltage Signal System protection for undervoltage
countermeasure power loss detection relay.
Free Unintentional
Reference speed agreed interlock “Closed” when the speed agrees at arbitrary frequency reference.
Speed Agreement Signal
Output Frequency Detection 1 Gear change interlock, etc. “Closed” at or over an arbitrary output frequency.
Output Frequency Detection 2 Gear change interlock, etc. “Closed” at or below the arbitrary output frequency.
Base Block Signal Operation interlock, etc. Always “closed” when the matrix converter output is OFF.
Frequency Reference “Closed” when the frequency reference suddenly drops to 10 % or below
Improvement of operation reliability
Sudden Change Detection of the set value. Can be used to detect an error in the host controller.
Functions as supplementary frequency reference. Also used for fine
Multi-function Analog Input
Easy operation control of input reference, output voltage adjustment, external control of
Signal
accel/decel time, and fine adjustment of overtorque detection level.
Multi-function Analog Use two of the following devices: a frequency meter, ammeter,
Monitor function enhancement
Output Signal voltmeter, wattmeter, or U1 monitor.
10
Protective Functions
If a fault occurs, the type of fault is displayed on the digital operator, and details are stored in the internal memory.
Drive Faults
Fault Display* Meaning
Main Circuit Overvoltage IOV Over Voltage The voltage of the power supply for the main circuit exceeded 120% of the rated voltage.
The input power voltage was below the voltage set in L2-21 for the time set in L2-
Input Power Undervoltage AUV Power UV
20. (Consistency with another column.)
The power-supply frequency deviated more than the allowable amount in the
Input Power Frequency
FDEV Power Freq Fault deviating range set in L2-13 from the rated frequency of 50/60 Hz for the time set
Deviation Fault
in L2-18. (Consistency with another column.)
The input-voltage phase order was not kept for the time set in L2-20 after the
Phase-order Fault SRC Power Phase Flt power was turned on. (Consistency with another column.)
The phase order was changed after the power had been turned on.
Control Power Fault CUV CTL PS Under Volt The voltage of the control power dropped.
The current from the matrix converter exceeded the overcurrent detection level
Matrix Converter Overcurrent IOC Over Current (approx. 132 % of the rated current).
Output Overvoltage OOV Output Ov Fault The output voltage exceeded the voltage set in L9-06 for the time set in L9-07.
The motor overload protection function has operated based on the internal
Motor Overload OL1 Motor Over loaded
electronic thermal value.
The matrix converter overload protection function has operated based on the
Matrix Converter Overload OL2 Mxc Overloaded
detected current.
Overtorque 1 OL3 Over torque Det 1 There has been a current greater than the setting in L6-02 for longer than the time set in L6-03.
Overtorque 2 OL4 Over torque Det 2 There has been a current greater than the setting in L6-05 for longer than the time set in L6-06.
Undertorque 1 UL3 Under torque Det 1 There has been a current less than the setting in L6-02 for longer than the time set in L6-03.
Undertorque 2 UL4 Under torque Det 2 There has been a current less than the setting in L6-05 for longer than the time set in L6-06.
PG Disconnected PGO PG Open PG pulses were not input when the matrix converter was outputting a frequency.
The speed deviation has been greater than the setting in H7-10 for longer than
Excessive Speed Deviation DEV Speed Deviation
the time set in H7-11.
The speed has been higher than the setting in H7-08 for longer than the time set
Overspeed OS Overspeed Det
in H7-09.
・The ground fault current at the matrix converter output exceeded approx. 25% of
the rated output current.
Output Ground Fault OGF Ground Fault
・The total value of the output voltage for three phases exceeded the value set in
L9-21 for the time set in L9-22.
An open-phase occurred at the matrix converter output. (Detected when L8-07 is
Output Open-phase LF Output Pha Loss
set to Enabled.)
The torque limit was reached continuously for 3 seconds or longer during
Control Fault CF Out of Control
a deceleration stop at open-loop vector control.
The connection to the digital operator was broken during operation for a run
Digital Operator Disconnected OPR Opr Disconnect
command from the digital operator.
Digital Operator Communications with the digital operator were not established within 5 seconds
CPF00 COM-ERR (OP&INV)
Communications Error 1 after the power was turned on.
Digital Operator After communications were established, there was a communications error with
CPF01 COM-ERR (OP&INV)
Communications Error 2 the digital operator for more than 2 seconds.
EEPROM Error CPF03 EEPROM Error
A/D Converter Error CPF05 External A/D Err
Hardware Fault HDE HARD Fault The matrix converter control circuit was damaged.
Modulator Watchdog Timeout Fault DTM MB Watchdog Flt
CPU Fault CER CTL CPU Fault
Analog Power Supply Fault CTF Analog Pwr Fault The power-supply voltage (±15V) of the analog detection circuit was lowered.
Lowered Battery Voltage BAT Battery Lowered The battery voltage (3V) was lowered.
Communications Error (Link Error) LIN xx:LINK FLT A cell communications error (link error) occurred in the main board.
Communications Error (Parity Error) PAR Parity Fault (MB) A cell communications error (parity error) occurred in the main board.
External Fault
(Input Terminals S3 to S16)
EF3 ∼ 16 Ext Fault (S3∼16) An “ external fault ” was input from a multi-function input terminal.
Cell Faults
Fault Display* Meaning
Communications Error (Link Error) LIN xx:LINK FLT A cell communications error (link error) occurred.
Cell Fault CFA One of the following faults occurred in the cell.
・Input power overvoltage : The DC bus voltage of the snubber increased to a
xx:OVR VOLT
value greater than the allowable voltage.
・Input power undervoltage : The DC bus voltage of the snubber dropped to a
xx:UDR VOLT
value less than the allowable voltage.
・Control power overvoltage : The control power voltage of the cell increased to a
xx:CTR PWR OV
value greater than the allowable voltage.
xx:OC FLT ・Overcurrent: The output current exceeded to a value greater than the allowable level.
・Snubber resistor temperature fault: The temperature of the snubber resistor
xx:SROH FLT
increased to a value greater than the allowable temperature.
・IGBT temperature fault: The temperature of the Insulated Gate Bipolar Transistor
xx:OVER TEMP
(IGBT) increased to a value greater than the allowable temperature.
・Snubber capacitor voltage allotment fault : The voltage of the snubber circuit
xx:CAP FLT
capacitor increased to a value greater than the allowable voltage.
xx:CEL INIERR ・Initial setting error: The initial setting of the cell is incorrect.
xx:INVOLT ERR ・Input voltage fault: The input fuse blew or an input open phase occurred.
xx:HARD FLT ・Hardware fault: Watchdog timeout error (controller fault) occurred.
*12 :: The figures shown for maximum applicable motor output were obtained by using Yaskawa's standard four-pole motors.
* When the restart function for the momentary power loss is used, an uninterruptive power supply unit for the control power supply is needed optionally.
Environmental Conditions
Conditions Specifications
Applicable Standards JIS, JEM, JEC
Atmosphere General environmental conditions (free from dust and corrosive gases)
Environment
CP-218 communications Used for running or stopping the matrix converter, setting or referencing
parameters, and monitoring output frequency, output current, or similar
I/F card 7910161-60400-S0100
items through CP-218 communications with the host controller.
218IF Used as Ethernet with MEMOBUS, MELSEC, or no protocol.
12
Dimensions Units:mm
Fig.1 Fig.2
H2
H2
H
H1
H
H1
W Max. 785 D
Dimension at W Max. 885 D
door open Dimension at
door open
Fig.3
H2
H
H1
W Max. 785 D
Dimension at
door open
Fig.4
H2
H
H1
W Max. 835 D
Dimension at
door open
Fig.5
H2
H
H1
W Max. 835 D
Dimension at
door open
900 5600
A : 3 kV class
13C 2400 6400
C : 6 kV class
18C 5900* 8000
1400
25C Fig.4 6200* 8700
3050 650 Maximum Applicable Motor Capacity
36C 6500* 12000
1600 132 : 132 kW 400 : 400 kW 900 : 900 kW 36C : 3600 kW
50C Fig.5 8600* 16000
200 : 200 kW 450 : 450 kW 13C : 1250 kW 50C : 5000 kW
13
FSDrive-MX1S Energy-saving Power Calculation for Fan/Blower
1
Power at inlet damper control
* 1
500×0.9×0.68 × ≒322kW 1
0.95 Motor efficiency
* Point“ a ”in the characteristics curve
2
Power at matrix converter energy-saving control
◆Motor output (point c)
3
(0.7)=154.3kW
500×0.9×
The most significant point of the energy-saving
operation for fans or blowers is application of speed ◆Motor input power
control by using matrix converters.
Compared to the airflow control by using dampers, the
1
154.3× =162.4kW
matrix converter drives can save a great deal of power.
0.95 Motor efficiency
100 (322−167)kW×6000h=930,000kWh
90
Assume that the annual operating time is 6,000 hours
(Equivalent to 8.2 months when operating continuously for 24 hours)
80
100% Speed
70 Outlet Damper
100% Speed
a
Motor Input(%)
Pole Change
10
0
0 30 40 50 60 70 80 90 100
Air Flow, Speed(%)
Note: Shaft power at rated airflow amount is to be 100%.
14
Matrix Converter Capacity Selection FSDrive-MX1S
Examination of capacity 2
Matrix converter application for extruder motors
(Example) Motor rating: 400 kW, 6P, 3.3 kV at 60 Hz
Assuming that:
・Motor rated current value: 88 A
・Required overload capacity: 120% for 60 seconds
The applicable matrix converter capacity will be as
shown below considering the allowance of 10%;
88 A × 1.3 = 115 A
Therefore, rated current 140 A (nominal capacity 800
kVA) should be selected.(140 A > 115 A)
□Not needed
Commercial power supply
11 □Needed〈Matrix converter commercial power supply operation
by-pass operation circuit
□Automatic changing method □Manual changing method〉
Power supply shortcircuit capacity MVA Main circuit voltage V Hz
12 Power supply specifications Control circuit voltage 200/220V,50/60Hz,3-phase 3-step method
400/440V
Indoors □Ambient temperature to ℃ □Humidity % or less
13 Ambient conditions
□Air-conditioning facility (Provided/Not provided)
15
FSDrive-MX1S
TOKYO OFFICE
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo 105-6891 Japan
Phone 81-3-5402-4502 Fax 81-3-5402-4580
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
YASKAWA ELETRICO DO BRASIL LTDA.
Avenida Fagundes Filho, 620 Bairro Saude-Sao Paulo-SP, Brazil CEP: 04304-000
Phone 55-11-5071-2552 Fax 55-11-5581-8795
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YATEC ENGINEERING CORPORATION
5F., No.49 Wu Kong 6 Rd, Wu-Ku Industrial Park, Taipei, Taiwan
Phone 886-2-2298-3676 Fax 886-2-2298-3677
YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant LITERATURE NO. KAEP C710688 00C
documentation according to any and all rules, regulations and laws that may apply.
Published in Japan Nobember 2007 06-2 3
Specifications are subject to change without notice 07-8-11
for ongoing product modifications and improvements. Printed on 100% recycled paper
© 2006-2007 YASKAWA ELECTRIC CORPORATION. All rights reserved. with soybean oil ink.