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01 A Comprehensive Review On Preparation, Characterization, and Combustion Characteristics of Microemulsion Based Hybrid Biofuels
01 A Comprehensive Review On Preparation, Characterization, and Combustion Characteristics of Microemulsion Based Hybrid Biofuels
01 A Comprehensive Review On Preparation, Characterization, and Combustion Characteristics of Microemulsion Based Hybrid Biofuels
A R T I C L E I N F O A B S T R A C T
Keywords: In recent years the detrimental environmental impacts and concerns of emissions from ever-increasing loco
Microemulsion-based hybrid biofuel motives have motivated the scientific community to search for alternative fuels based on renewable lipids, such
Surfactant as microemulsion based hybrid biofuels (MHBF). Emulsification or hybrid fuel preparation process is one of the
Microexplosion
simplest among the other biofuel production processes that do not require any chemical reaction or complex
Stability
CI engine performance
chemical handling process. This article specifically reviewed various routes for the preparation of MHBF from
renewable lipid (oil) sources. In other words, the exploration of the utility of vegetable oil for MHBF formulation,
physicochemical properties, comparison with biodiesel, biodiesel blends and petrodiesel, phase stability and
performance analysis of CI engine are the targeted focus of the article. This study has also focused on the effects
of various fuel components viz. surfactants, co-surfactants, etc., upon the physicochemical characteristics of
MHBF. The microexplosion phenomenon that describes the actual combustion has been illustrated. The stability
assurance of MHBF is directly influenced by the hydrophilic-lipophilic balance (HLB) value. The engine per
formance parameters viz., brake specific fuel consumption, mechanical, volumetric and overall efficiency have
been reviewed and found that these values are comparable to the biodiesel blends with petrodiesel and pure
petrodiesel. Emissions reported by the various researcher, however, have a positive attribute with respect to SOx,
CO and NOx which are always lowest, while using MHBF in comparison to biodiesel and petrodiesel, in contrast
to large emissions of thermal NOx in biodiesel. Unburnt hydrocarbon (UHC) is however in the higher side than
biodiesel blends and petrodiesel which is manageable with increasing load. It can be ascertained from the review
that MHBF can eventually replace the other renewable liquid fuel formulation in due course of time for CI en
gines in agro-farming machinery or even in heavy-duty vehicles attributed to the simplicity of preparation
process.
are also responsible for global warming, acid rain and climatic disorder
[5–7]. CI engine is the main contributors to such type of emissions, the
1. Introduction reason for both human health and detrimental environmental issues
[8–10]. CI engines are generally used in transportation, power genera
Compression ignition (CI) engines are one of the most proficient and tion, industrial applications, agricultural equipment and earth movers
dependable energy-producing devices used based on liquid fuels. In the [11,12]. CI engines emit approximately the entire range of harmful
20th century, the CI engines were preferentially running with emissions. Despite detrimental health consequences, these are exten
petroleum-derived fuels attributed to the less consumption and low cost. sively used due to their high performance and low maintenance cost
The most important challenge across the researchers worldwide is to [4–6].
minimize the harmful emissions of IC engines as these impose hazardous Dr. Rudolf Diesel had demonstrated the first peanut oil-based CI
effects on human health directly or indirectly [1,2]. In continuation, engine in 1893 [5,6]. Subsequently, countless researchers had reported
these combustion products (harmful emissions) such as carbon monox the use of vegetable oil as an alternative fuel for CI Engine. But, the
ide (CO), unburned hydrocarbon (UHC), oxides of nitrogen (NOx), ox ample availability of petroleum products and its superior characteristics
ides of sulfur (SOx), suspended particulate matter (SPM) and aldehydes created a barrier against the use of vegetable oil. Recently, due to new
create respiration and cardiovascular deceases in humans [2–4]. These
* Corresponding author.
E-mail address: anil.sarma16@gov.in (A.K. Sarma).
https://doi.org/10.1016/j.rser.2019.109498
Received 8 February 2019; Received in revised form 1 October 2019; Accepted 15 October 2019
Available online 22 October 2019
1364-0321/© 2019 Published by Elsevier Ltd.
H. Kumar et al. Renewable and Sustainable Energy Reviews 117 (2020) 109498
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Table 3
Physicochemical properties of various types of MHBF.
Fuel components (vol %) & type Calorific Value (MJ/ Kinematic Viscosity Flash Point Cetane number/ Density (g/ Ref.
kg) (cSt) (� C) index cm3)
The effects of physicochemical properties as mentioned in Table 3 ethanol (10%) and butanol (5%) shows maximum GCV than other pre
viz. calorific value, density, kinematic viscosity, flash point, cetane pared blends, however, the effects of the said MHBF on BSFC of CI en
number/index are the main aspect, as the CI engine performance, gine was detrimental (higher) to petrodiesel. This happened due to the
combustion and emissions are directly linked with these. Singh [75] high viscosity and low GCV of MHBF (as compared with petrodiesel),
et al. observed that the MHBF consisted of virgin coconut oil (85%), which resulted in poor injection and finally led to incomplete
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H. Kumar et al. Renewable and Sustainable Energy Reviews 117 (2020) 109498
combustion with higher MHBF consumption. On the other face, MHBF, by using various additives [94–96]. In continuation with, Bora et al. [38]
prepared from virgin coconut oil (53%), ethanol (23%) and butanol had again reported the same trend with vegetable oil (Masua ferrea L.
(24%) showed lowest GCV among other test fuels also lower BSFC which oil), ethanol and butanol.
attributed to its low viscosity and this resulted from complete combus Though, the physicochemical properties of MHBF are directly
tion [75], wherein the BTE was highest among other test blends due to influenced by the concentration of viscosity modifier and surfactant,
proper combustion. The same trend was observed by Kumar et al. [71] which is also reflected in Table 3. Also, the higher concentration of
with MHBF from Jatropha curcas oil (55%), butanol (33%) and ethanol viscosity modifier and surfactant decreases the GCV of MHBF. Further
(12%) and from among other fuel blends, the tested MHBF had shown more, at a lower concentration of viscosity modifier and surfactants,
lowest viscosity. Also, the tested MHBF had comparable BTE to petro there is no change of GCV in MHBF favoring the suitability of the
diesel but the BSFC was slightly higher than petrodiesel which was composition.
found to be nearly similar to Jatropha biodiesel.
Qi et al. [68] had reported that the BSFC of the CI engine was pri
3.2. CI engine performance analysis
marily depended upon the viscosity of MHBF. Nonetheless, MHBF with
higher GCV and lower viscosity was a suitable aspirant for CI engine use
The performance of a CI engine depends upon the components of
as an alternative fuel [91–93]. The CN of MHBF was found to be
injected fuel (MHBF). MHBF shows unique characteristics due to its
comparatively lower than petrodiesel and the same could be improved
multi-component composition. Figs. 4 and 5 has shown the variation in
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H. Kumar et al. Renewable and Sustainable Energy Reviews 117 (2020) 109498
brake specific fuel consumption (BSFC) for MHBF in respect of biodiesel It was reported by some researchers that water in MHBF also pro
and petrodiesel. Kumar, Singh and Singh et al. [71,75,77] have depicted motes the combustion efficiency up to a certain level due to its internal
that the BSFC shows comparable and sometimes higher trend than oxygen molecules [79,83,85,86,101–106]. Furthermore, an external
biodiesel but always higher than petrodiesel. This is because of low GCV surfactant was required to form a stable emulsion with water [90,
and comparatively high viscosity of MHBF w. r. t. petrodiesel. In 93–96]. It has been also observed that without water MHBF shows better
contrast to biodiesel, MHBF results, proper combustion at full load results in comparison with water added MHBF because water reduces
condition which is attributed to microexplosion of alcoholic contents the amount of free oxygen to the emulsion [61,62,66–70].
[96–99] although the GCV of MHBF becomes always lower. Microexplosion during combustion of MHBF has also an agreement
Singh and Qi et al. [75,79] also reported the same trend. However, Qi with the performance of CI engine because the gas pressure of the fuel-
et al. [79] prepared biodiesel-based MHBF from ethanol, water (0.5–1%) air mixture at appropriate top dead center (TDC) decides its perfor
and non-renewable surfactant (Span 80) and reported that ethanol could mance and emission as reported in some literature [52,58,59]. Fuel
be used as a viscosity modifier and found equivalent BSFC with biodiesel viscosity and calorific value have a direct relation with the micro
(Fig. 5). This was because of alcoholic contents in MHBF that scattered explosion phenomenon of MHBF [38–42]. Microexplosion phenomenon
at low temperature, which resulted in proper mixing of the encapsulated of MHBF has briefly discussed in combustion analysis section (3.3). The
oil film and air, hence efficient combustion [100–103]. following Table 4 has shown the effects of MHBF of CI engine perfor
The carbon chain length of oil feedstock and the concentration of mance with proper reasoning.
MHBF components reportedly played a major role in the performance of It has been observed from Table 4 that the indicated thermal effi
CI engine due to its direct relation with fuel properties (GCV and vis ciency (ηite) and mechanical efficiency (ηmech) of CI engine fuelled with
cosity) [49–51]. Lesser BSFC was observed with long carbon chain MHBF showed similar results to biodiesel [71]. Moreover, the BTE and
length oil feedstock based MHBF and vice versa [57–59]. The same was BSFC were nearly identical to biodiesel. The performance of MHBF has
observed through various researchers who have prepared MHBF from always found to be lower than petrodiesel. This has associated with one
water/ethanol/methanol, petrodiesel, biodiesel along with commercial or many reasons such as low GCV, high viscosity, and low CN. Never
surfactant [65–68]. theless, MHBF has shown acceptable results due to microexplosion
An experimental work with ethanol (polar) in vegetable oil (non- phenomenon. In addition, it has been reported by Singh, Kumar and Qi
polar) emulsion using butanol as a surfactant was reported by Kumar, et al. [71,75,77,80], that the variation in fuel properties of MHBF
Singh and Singh et. al. [71,73,77]. Jatropha curcas oil (JCO) [71], crude imprint upon the performance of CI engine. Hence it can be presumed
and virgin coconut oil (CCO & VCO) [49] and waste cooking oil (WCO) that by regulating these properties one can find the best composition of
[52] respectively, were used as a non-polar substrate to form stable MHBF as per the requirement of CI engine.
MHBF. The following Fig. 6 has shown the variation in brake thermal
efficiency (BTE) of CI Engine for various MHBFs and compare with its
B100 and petrodiesel. The results have shown that the BTE for JCO and 3.3. CI engine combustion analysis
WCO based MHBF is almost comparable with its B100 and petrodiesel
and sometimes higher than petrodiesel except at part load for JCO based It has been reported that MHBF shows prolong combustion due to the
MHBF. Singh et al. [49] also reported that VCO based MHBF had higher higher latent heat of vaporization of its alcohols at low and medium load
BTE at all load conditions as compared with CCO based MHBF. This is conditions in CI engines [62–65]. However, at full load condition, this
because of comparatively low viscosity of VCO based MHBF which duration becomes short due to high in-cylinder temperature [66–68].
creates proper atomization during the start of combustion. Moreover, Microexplosion and high latent heat of vaporization of MHBF play a
the lighter molecules of added alcohols burnt earlier which results in major role during combustion as reported [68–70,78]. Microexplosion
microexplosion and this promotes fast flame propagation of heavier phenomenon has concerned with reverse micelle microemulsion, in
molecules of MHBF, resulting in proper combustion [97–99,104,105]. which polar component (alcohol/water) surrounds from non-polar
component (vegetable oil/biodiesel) with the help of surfactant
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Fig. 8. Variation in cylinder pressure rate w.r.t. crank angle for MHBFs [27,71].
Fig. 9. Variation in Net heat release rate w.r.t. crank angle for MHBFs [27,71].
MHBF. petrodiesel and biodiesel. Qi et. al. [79]. have reported comparable PCP
The following Figs. 8 and 9 have shown the effect of different hybrid to that of biodiesel with negligible effects of water in MHBF combustion.
biofuels on peak cylinder pressure (PCP) and net heat release rate The crank angle (� CA) for highest PCP (Fig. 8) among all MHBFs has also
(NHRR), in comparison with biodiesel and petrodiesel. It has been varied due to different compositions of MHBF. This can be directly
observed from Fig. 8 that, PCP of MHBFs is always higher than petro correlated with the brief composition of MHBFs, mentioned in Table 3.
diesel and comparable with biodiesel [49–52]. This was attributed to the The following Table 5 has shown the effect of MHBF on peak cylinder
microexplosion of MHBF, which resulted in appropriate combustion pressure (PCP), rate of pressure rise (ROPR), neat heat release rate
with higher PCP to other tested fuels [74–76]. However, it was reported (NHRR), ignition delay (ID) and variation in combustion duration in CI
that the combustion peaks for MHBFs shift towards the TDC in com engine. However, combustion can be improved by shortening the igni
parison with petrodiesel and biodiesel [80–82]. This was attributed to tion delay. Further research is however required to overcome this
the late start of combustion and rate of pressure rise, the reason of low problem with MHBF.
cetane index and prolong combustion duration as compared with Appropriate combustion in CI engine depends upon burning of
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load condition, the in-cylinder temperature is also lower which partially CO2 emission is directly proportional to the concentration of vegetable
overcome the cooling effect created by alcohol but, at the same time at oil in MHBF [121–125]. Due to the alcoholic content of MHBF, the
medium and full load conditions, this can be easily overcome by conversion of CO2 from CO was restricted attributed to faster evapora
enhanced in-cylinder temperature and resulted in complete combustion tion during combustion [126–128]. The same trend was observed by
[113–116]. Singh et. al [75] and it is evident from Fig. 11 that the higher concen
CO2 is the gaseous by-product during combustion in CI engine and its tration of vegetable oil results higher CO2 emission.
concentration depends upon the combustion efficiency. However, MHBF NOx emission depends upon the in-cylinder temperature of the
is a multi-component fuel system and the oxygenation characteristics of combustible product, which is the result of fuel type, engine design, and
MHBF depend upon the concentration of its components. As compared operating conditions as reported [129–131]. NOx emission for MHBFs
to petrodiesel and biodiesel MHBF has a lesser carbon fraction and hence was reported to be lower than biodiesel and petrodiesel [71–75]. This is
less amount of CO2 generation on combustion as reported [117–120]. the result of higher latent heat of vaporization of alcohol that reduces
Fig. 11 also depicts that CO2 for MHBFs has lower than petrodiesel at full the in-cylinder combustion temperature during combustion as compared
load conditions [71]. However, various researchers reported that the to that of biodiesel and petrodiesel [95–97]. The same trend was
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H. Kumar et al. Renewable and Sustainable Energy Reviews 117 (2020) 109498
reported by Kumar, Singh and Singh et al. [62,71,75], as depicted in power which is the results of higher generation of UHC emission for JCO
Fig. 12. A few research groups also reported that the use of water in based MHBF. There is a scope for future research to set injection timing
MHBF can reduce the formation of NOx. This could be due to the fact to assure complete burning and reducing UHC generation with MHBF.
that during combustion, water gets ionized, which lowers the formation The reason behind sulfur dioxide (SO2) emission from the CI engine
of OH radicals and drops down the formation of O atom resulting in the is the presence and concentration of sulfur in the injected fuel. Fig. 14
reduction of formation of NO [81,82,132-134]. has depicted that the SO2 emission of MHBF shows a lower trend than
UHC emission form the CI engine depends upon the proper mixing of petrodiesel. The reason for low SO2 emission is due to very low sulfur
air and fuel. However, the stoichiometric air-fuel ratio also shows that content in MHBF than petrodiesel as reported [75]. The concentration of
the UHC emission is always higher for lean and rich air-fuel ratio sulfur was reported to vary from oil to oil feedstock [75]. So, the gen
[60–62]. The UHC emission (Fig. 13) for MHBF was reported to be eration of SO2 depends upon the percentage composition of vegetable
higher than the petrodiesel [62,71,75]. This is due to the prolong oil in MHBF.
combustion duration, which accumulates more air-fuel mixture inside Table 6 has presented the different emissions from CI Engine when
the combustion chambers, hence a higher generation of UHC emission fuelled with MHBF with proper reasoning. Carbon monoxide (CO), un
due to incomplete combustion of charge. Also, this is in recounts to the burned hydrocarbon (UHC), carbon dioxide (CO2), oxides of nitrogen
oxygenated nature of alcohol and the chemical structure of oil feedstock (NOx), sulfur dioxide (SO2) and smoke opacity have been taken into
that resulted in higher UHC emission and vice-versa [98–100]. Fig. 13 consideration. Table 6 has also shown that different components of
also depicts that UHC emission for JCO based MHBF is higher than WCO MHBF demonstrated different emission profiles.
based MHBF which is in agreement with the justification that more JCO From the above discussion, it is pertinent to state that CI engine
based MHBF was accumulated inside the cylinder to produce same emissions depend upon the combustion characteristics of MHBF. Many
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Table 6
Emission characterises of CI engine fuelled with various types of MHBF.
Emission Results Reasoning
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H. Kumar et al. Renewable and Sustainable Energy Reviews 117 (2020) 109498
Table 7 (continued ) found higher in every study and hence immediate exercise and excessive
Emulsion components Emulsion composition Effects on Engine attention are required to resolve this issue.
performance, combustion
and emission Acknowledgements
hydrocarbon (UHC) and
CO emissions. The author Himansh Kumar would like to thank MHRD, GOI for
Diesel (D)- waste cooking 95% D þ 5% WBD Higher BP for 38, 75 and teaching assistantship during PhD research work and SSS-NIBE Kapur
oil biodiesel (WBD)- 95% D þ 5% WBDþ 38 150 μM based CNP as
thala, Punjab for platform of experimental works.
water (W)- surfactant (S)- μM CNP compared to diesel at full
carbon nano particles 95% D þ 5% WBDþ 75 load condition.
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