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Is 15799 Rtof
Is 15799 Rtof
Is 15799 Rtof
com)
(Reaffirmed 2014)
117.216.142.12 [for non-commercial use only].
IS 15799 : 2008
(Reaffirmed 2018)
(Reaffirmed 2013)
(Reaffirmed 2011)
Indian Standard
(Reaffirmed 2010)
METHODS FOR TESTING TAR AND BITUMINOUS
MATERIALS - DETERMINATION OF
(Reaffirmed 2008)
ICS 75.100
(Reaffirmed 2007)
(Reaffirmed 2006)
(Reaffirmed 2005)
© BIS 2008
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the dr aft final ized by the Bitumen, Tar
and Their Products Sectional Committee had been approved by the Petroleum, Coal and Related Products Division
Council.
Durability can be defined as the ability of bitumen to maintain satisfactory rheology. cohesion and adhesion in
long term service. As a part of quality criteria, the following have been identified as the prime durability factors:
Oxidative hardening
- Evaporative hardening
- Compositional hardening
The Rolling Thin Film Oven (RTFO) test described in IS 9382 : 1979 ' Methods for testing tar and bituminous
materials - Determination of effect of heat and air by thin film oven tests ' measures hardening Doth by oxidation
and evaporation. By adjusting the duration of test, the short term hardening (plant mixing) and long term hardening
(hardening during service) can be obtained accurately. .
Large scale field trials have revealed that a paving grade bitumen is deemed to have outlived its useful life when
the penetration value goes below 20 or the softening point is raised above 70 °C. Since the penetration and the
softening point tests do not define explicitly the rheological nature of bitumen, the viscosity value has been
chosen as a truly durability parameter. Using RTFO test and PAV test, the time of exposure needed to harden the
bitumen to reach the Specified Apparent Viscosity Level (SAVL) of 5.65 log Pa-s at 45 °C at the rate of a shear
rate of 5 x 10.3 S·I as durability of bitumen. The durability of bitumen is expressed as number of days of exposure
required to reach the SAVL level.
In reporting the results of a test or analysi s made in accordance with this standard, if the final value, observed or
calculated, is to be rounded off, it shall be done in accordance with IS 2 : 1960 ' Rules for rounding off numerical
values (revised)'.
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IS 15799 : 2008
Indian Standard
METHODS FOR TESTING TAR AND BITUMINOUS
MATERIALS - DETERMINATION OF
DURABILITY OF BITUMEN
1 SCOPE 3.2 Durability - It is the combined effect in properties
of bitumen caused due to conventional hot-mixing at
1.1 This standard covers a method to measure the
about 160°C and in-service oxidative ageing that occurs
durability of bitumen. Durability of the bitumen is
in bitumen binders during pavement service .
reflected by the thermo oxidative effect during hot mix
and in-service oxidative ageing. The test method 4 APPARATUS
measures the combined effect of Rolling Thin Film Oven
(RTFO) (heat and air on a moving film of bitumen) and 4.1 Rolling Thin Film Oven
Pressurized Ageing Vessel (PAV) (accelerated ageing of 4.1.1 A double walled, electrically heated convention-
bitumen by means of pressurized air and elevated type oven, interior dimensions shall be 381 nun high,
temperature) of semi-solid bituminous materials. 483 mm wide, and 445 ± 13 mm deep (with the door
1.2 It is intended to simulate the type of changes. which closed). The oven is provided with a tightly fitted
occur in bituminous binders during hot mix and in- hinged door containing two sheets of heat resistant
service oxidative ageing but may not accurately glass (window) of size 305 to 330 mm wide x 203 to
simulate the relative rates of ageing. 229 mm high and separated by an air space. The
window should permit an unobstructed view of the
1.3 The ageing of bitumen binders during service is interior of the oven. The top of the upper heating
affected by ambient temperature, air pressure and by element shall be 25 ± 3 mm below the oven floor. The
mixtures associated variables, such as volumetric oven shall have vents at the bottom with an open area
proportions of the mix, permeability of the mix, of 15.0 ± 0.7 cm 2 and shall be located symmetrically
properties of aggregates and possibly other factors . to supply incoming air around the heating elements.
NOTE - Some modified bitumen binders may phase separate The oven shall have vents at the top with an open area
or form skins during RTFO conditioning or PAY ageing and of 9.3 ± 0.45 cm 2 •
the results from subsequent testing of this residue may not be
representative of modified bitumens short term aged under field 4.1.2 The oven shall have an air plenum covering the
conditions. side walls and ceiling . The air space shall be 38.1 mm
deep from walls and ceiling. At a midpoint in the width
2 REFERENCES
of the oven and 152.4 nun from the face of the circular
The following standards contain provisions which , metal carriage to its axis, a squirrel cage-type fan 133
through reference in this text, constitute provisions of mm outer diameter (00) and 73 nun wide shall be
this standard. At the time of publication the editions turned at I 725 rpm by an externally mounted motor.
indicated were valid. All standards are subject to The squirrel cage fan shall be set so that the fan turns
revision and parties to agreements based on this in an opposite direction to its vanes. The air flow
standard are encouraged to investigate the possibility characteristics of the fan-plenum system shall be
of applying the most recent editions of the standards suction from the floor of the oven through the wall
indicated below: plenums and exhaust of the air through the fan. Figures
I and 2 show details of this plenum system.
IS No. Title
334: 2002 Glossary of terms relating to bitumen 4.1.3 The oven shall be equipped with a proportional
and tar (third revision) control thermostat capable of maintaining 163 ± O.5°C
9382 :1979 Methods for testing tar and temperature. The sensing element of the thermostat
bituminous materials - Determina- shall be placed 25.4 mm from the left side and
tion of effect of heat and air by thin approximately 38.1 nun from the ceiling of the interior
film oven tests of the plenum-enclosed oven so that the end of the
sensing element is at a point approximately 203.2 mm
3 TERMINOLOGY from the rear interior wall of the oven. The thermometer
3.1 For the purpose of this standard, the following shall be hung or affixed to a mounting in the ceiling,
definition and those given in IS 334 shall apply. which is 50.8 nun from the right side of the oven at a
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'\
117.216.142.12 [for non-commercial use only].
IS 15799 : 2008
ffi~
~ OF THE ROTATION
e> -~--..
~
TOP vIew OF FAN
VENT
I I
III
I I
I I
THERMOMETER
OVEN
midpoint in the depth of the oven . The heating controls 4.2 Flow Meter
shall becapable of bringing the fully loaded oven back
The flow meter may be any suitable type capable of
to the test temperature within a 10 min period after
accurately measuring the air flow at a rate of 4000 mlI
insertion of the samples in a preheated oven.
min and shall be located downstream of all regulating
4.1.4 The oven shall be provided within a 304 .8 mm devices and upstream of the copper coil. It shall be
diameter vertical circular carriage which is cal ibrated periodically us ing wet test meter or other
mechanically driven through a 19 mm diameter shaft displacement method based on air flow exiting the air
at a speed of 15 ± 0.2 rev/min. This carriage shall be jet with the oven off at room temperature.
provided with the suitable openings and clip s for firmly
holding eight glass containers in a horizontal position. 4.3 Thermometer
4.1.5 The oven shall be equipped with an air jet having Thermometer conforming to the requirements as
outlet orifice 1.016 mm diameter (No. 68 drill ) spec ified in IS 9382 shall be used.
positioned to blow heated air into each bottle at its
4.4 Container
lowest point of travel and connected to a 7.6 m length
of 8 mm outs ide diameter refrigeration copper tub ing. The container in which the sample is to be tested shall
The tubing shall be coiled to lie flat on the bottom of be of heat-resistant glass conforming to the dimensions
the oven and lead to a source of fresh, dried. dust-free shown in Fig. 3.
regulated air.
4.5 Cooling Rack
NOTE - Activated silica gel treated with an indicator is a
satisfactory desiccant for the dried air. A wire or sheet metal rack constructed of stainless steel
2
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IS 15799 : 2008
292
228
OVEN
111.5
3 Nos. 0305 X 3.17 THIC K
ALUMINIUM DISC
4 Nos . SPACER
0 .0.12.7 xl .D.6.35 x54.6LG.
4 Nos . SPACER
FRONT VIEW 0 .0 .12.7 xI.D.6.35 x20.6 LG.
SIDE VIEW
064:t 12
031 .75:t 1.5
3
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IS 15799 : 2008
or aluminium, which allows the sample containers to 4.6.2 Pressure and Temperature Controlling Devices
cool in a horizontal position and allows air to flow 4.6.2.1 A pressure relief valve that prevents pressure
freely around each container with at least 25 mm in the vessel from exceeding the design pressure of
clearance between containers. the vessel. but in no case exceeding 2.5 MPa during
4.6 Pressure Ageing Vessel (see Fig. 4) ageing.
PRESSURE GAUGE
OR SENSOR
BLEED VALVE
PRESSURE
RELIEF VALVE
NEEDLE
VALVE
RTD QUICK
DISCONNECT
r--
I
I
I
I
I
COMPRESSED AIR I P.A.V.
CYLINDER I
CON~
TEMPERATURE )L1 - - -
PRESSURE
VESSEL
4
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IS 15799 : 2008
TO TEMPERATURE b,;:~10
TRANSDUCER AND FROM INSIDE
TEMPERATURE READOUT SURFACE OF
THE P.A.v.
-/
i
WALL CLEARANCE ~ 10
~ ~10
FROM TOP OF
ASPHALT BINDER
///// V vt/ / // / V / / V / / / / / /
~
PROVIDE AT LEAST 5 r'
CLEARANCE TO I
NEAREST SURFACE
I
---- - - - ASSEMBLY TO INCLUDE
-
I PANS AND SUPPORT
I~
NOTES
1 Distance ' 0 ' controls the level of the pan. The assembly shall be supported at three or more support points. The dislance ' 0 ' measure
from each assembl y support point to the bottom of the pan (top of shelf or pan support point ) shall be controlled 10 % 0.05 mm.
2 Distance b, and b, shall be such that any active port ion of the temper ature transducer is ;::: 10 mm from any adjacent surface.
3 Distance 'c ' shall be z 12 mm .
4.6.3.2 A heating device (forced-draft oven or fluid 4.6.4.2 A strip chart recorder or other data acquisition
bath) capable of restoring the ageing temperature system capable of recording temperature throughout
with in the vessel after loading the pans and the pan the ageing process to ± 0.1 "C, As an alternative. an
holder and prior to pressurizing the vessel with in 2 h electronic device capable of reporting only maximum
of placing the loading vessel in the heating device and and minimum temperatures (accurate to ± 0.1 "C) may
maintaining the temperature within the pressure vessel be used.
at the ageing temperature ± 0.5°C.
4.6.5 Pressure Gauge
4.6.3.3 A pressure vessel with integral temperature control
A pressure gauge capable of measuring the pressure
system that is capable of bringing the loaded pressure
in the pressure vessel to within ± 0.02 MPa during the
vessel to the desired conditioning temperature ± 0.5°e
within 2 h as recorded by the RTD inside the loaded ageing process.
pressure vessel and maintaining the temperature within 4.7 Stainless Steel Pans
the pressure vessel at the ageing temperature ± 0.5°c.
Ten standard stainless steel TFO pans meeting the
NOTE - Preheating the pressure vessel may be necessary to
requirements of IS 9382.
achieve the age ing temperature within (he requi red 2 h period.
4.6.4.1 A platinum RTD accurate to the nearest 0.1 -c A vacuum oven capable of maintaining temperature
for measuring the temperature inside the pressure up to 180°C with an accuracy of ± 5°C and vacuum of
vessel. The RTD shall be calibrated as an integral unit 15 ± 1.0 kPa absolute shall be used . The pressure vessel
with its respective meter or electronic circuitry. itself may be used in lieu of a vacuum oven if it is
5
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15799 : 2008
117.216.142.12 [for non-commercial use only].
capable of maintaining a temperature of 180°C and a the carriage rotating for 85 min. The test temperature
vacuum of 15.0 kPa. of 163 ± O.soC shall be reached within first 10 min.
otherwise discontinue the test.
4.9 Vacuum System
7.1.3 At the conclusion of the testing period. remove
A vacuum system capable: o f generat in g and each glass sample container. one at a time and transfer
maintaining pressure below 15.0 kPa absolute, Suitable the contents into a bigger container and gently stir it to
vacuum systems include a vacuum pump. an air homogenize it for further age ing in PAY.
aspirator. or a house vacuum system.
7.2 Part B
5 CHEMICAL REQUIREMENT
7.2.1 Place the pan holder inside the pressure vessel.
Commercial bottled air or equivalent. If an oven is used, place the pressure vessel inside the
oven. select an ageing temperature and preheat the
6 CALIBRATION AND STANDARDIZATION
pressure vessel to the ageing temperature. If an
6.1 Temperature Detector integrated temperature control pressure vessel is used.
one should select an ageing temperature and follow
Verify the calibration of RTD and its respecti ve meter the manufacturer's instruction for preheating the
or electronic circuitry to 0.1"C at least every six months pressure vessel.
using a calibrated temperature indicator traceable to a
NOTE - For vessel s placed in an oven , preheat ing the vessel
national standard.
to 10° to 15°C above the ageing temperature ca n be used [0
reduce the drop in PAY tempe rature dur ing (he load ing process
6.2 Pressure Gauge and minimize the time required to stabilize the system. after
loading to attain the required temperature.
Calibrate the pressure gauge to an accura cy of 0.02
MPa at least every silt months. 7.2.2 Weigh 50 ± 0.5 g of above residue (obtained
from Part A) into a TFOT pan which will yield
6.3 For those vessels or PAV sy stems where
approximately 3.2 mm thick film of residue.
pressurization is operator-controlled. de termine the
optimum temperature at which to apply pressure to the 7.2.3 Place the filled pans in the pan holder and place
pres sure vessel. Several ageing run s should be the pan holder inside the pressure vessel and close it.
conducted. With the vessel loaded with pan rack and If an oven is used, place the pressure vessel inside the
empty pans. increa se the: temperature inside the vessel oven. Wait until the temperature inside the vessel is
to the ageing temperature, When the temperature inside within 10°C of the ageing temperature (100°C). Then,
the vessel is within 10°C of the ageing temper ature. apply an air pressure of 2.10 ± 0.1 MPa and then start
apply an air pressure of 2.1 ± 0 .1 MPa. Record the timing the test. If the temperature inside the vessel has
temperature increase when pressure is applied. Perform not reached the desired temperature for applying
the procedure at least three time s and use the average pressure within 2 h of loading the pan holder and pans.
temperature increase to establish the temperature at discontinue the procedure and discard the residue
which to apply pressure to the vessel for performing samples.
the ageing procedure.
7.2.4 Maintain the temperature and air pressure inside
7 PROCEDURE the vessel for 20 h ± 10 min . If the temperature rises
above and falls below the target ageing temperature
7.1 Part A ± OS C for more than a total of 60 min during the 20
h ageing period, discard the material. Also. if the
7.1.1 Heat the sample in its container in an oven not to
pressure at the end of ageing period is outside of the
exceed 15O"C. Weigh 35 ± 0.5 g of sample into each range. discard the material.
of the required glass containers providing sufficient
materials for carrying out the ageing in the pressure 7.2.5 At the end of 20 h ageing period. begin the slow
ageing vessel. reduction of the internal pressure of the PAY, using the
air pressure bleed valve. The bleed valve is adjusted to
7.1.2 With the oven at operating temperature and the
an opening such that it equalizes the internal and
air flow set at 4 000 ± 200 ml/min, arrange the
external pressures on the PAY within 8-15 min, thus
containers holding the bitumen in the carriage so that
avoiding excessive bubbling and foaming of residue.
the carriage is balanced. Fill unu sed spaces in the
carriage with empty containers. Close the door and rotate 7.2.6 Vacuum De-gas the Aged Samples
the carriage assembly at a rate of 15 ± 0.2 rev/min. 7.2.6.1 Remove the pan holder and pans from the PAY
Maintain the sample in oven with the air flowing and and place the pan in an oven set to 163"C for 15 ± I min.
6
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IS 15799 : 2008
7
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harmonious development of the activities of standardizat ion, marking and qu ality certification of goo ds
and attending to connected matters in the countr y.
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implementing the standard, of neces sar y detail s. such as symbols and sizes, type or grade designations.
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Amendment s are issued to standards as the need arises on the basis of comments. Stand ard s are also reviewed
periodically ; a standard along with amendm ents is reaffirmed when such review indicates that no changes are
needed; if the review indicat es that changes are needed , it is taken up for revision . Users of Indian Standards
should ascerta in that they are in possession of the latest amendments or edition by referring to the latest issue of
'BIS Catalogue ' and 'Standards: Monthl y Additions' .
This Indian Standard has been developed from Doc : No. PCD 6 (1336 ).