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Aqueous Extraction-An Alternative Oilseed Milling: Process 1
Aqueous Extraction-An Alternative Oilseed Milling: Process 1
Aqueous Extraction-An Alternative Oilseed Milling: Process 1
Process 1
CARL M. CATER, KHEE CHOON RHEE, ROBERT D. HAGENMAIER, and KARL F. MATTIL,
Food Protein Research and Development Center, Texas A&M University, College Station, Texas 77843
ABSTRACT broad categories: (A) those arising from the fact that the
requirements for food-grade products are different than for
Oil can be removed from oilseed materials by a
process which consists of an aqueous extraction of feed-grade and (B) those concerned with more fuUy
the comminuted seed, followed by a centrifugal exploiting the potential nutritive value of the oilseed
separation which divides the aqueous extract into oil, proteins. The first involves matters of sanitation and the
solid, and aqueous phases. The protein may be presence in the end products of materials, such as fiber and
recovered in the solids or aqueous phase, depending other indigestible matter. The second involves avoiding
upon the conditions selected. Unit operations of this damage to the proteins of the seed through overly severe
process are grinding, solid-liquid separation, centrifu- processing conditions, such as excessive heat and, also,
gation, demulsification, and drying of products. inactivation or removal of antinutritional factors which are
Aqueous extraction has been applied, to date, to present in some oilseeds and which can reduce the nutritive
coconuts and peanuts. For coconuts, a procedure has value of their proteins or which may be toxic to humans.
been developed to recover 93% of the oil and 91% of During the last two decades, several new processes for
the protein. The major protein product is 25% producing protein products from oilseeds have been sug-
protein and, when reconstituted in water, forms an gested (1-8) as alternatives to conventional oil milling
acceptable beverage. The estimated production cost procedures. The new processes differ radically from stan-
of this product is $.24/lb. For peanuts, the recovery dard oil milling processes in that they all employ an
of oil was 89% and protein 92% for the concentrate aqueous system of some kind to extract oil and proteins.
procedure, whereas the corresponding values for the All involve removal of at least part of the oil content of the
isolate procedure were 86% and 89%, respectively. oilseed; and, thus, they are more akin to oil milling than to
The costs of production were estimated as $.17/lb of the processes designed to produce full-fat products. These
processes have been reviewed and compared by several
concentrate (67% protein) and $.28/lb of isolate
workers (9-12); but, with the exception of two processes
(89% protein). Aqueous extraction offers several
(5,7), they have never been utilized for commercial
advantages over conventional solvent extraction-less
production. Even these two (CFTRI and CHAYEN) are
initial capital investments, safer operation, capability
only in limited use today.
of discontinuous operation, and production of a
The aqueous extraction process developed in the Food
variety of products. Another advantage of aqueous
Protein Research and Development Center, Texas A&M
processing is the capability for utilization of certain
University, is designed for the simultaneous recovery of oil
chemicals to remove or inactivate undesirable sub-
and protein concentrates or isolates from fresh coconuts
stanc_es. In the case of peanuts, hydrogen peroxide
(13) and peanuts (14, 1 5) utilizing the same basic concept.
- a n d sodium tiypoehtorite have proven to-be effective
The objectives of this paper are: (A) to discuss unit
for destruetioa of aflatoxins. Aqueous processing has
operations involved in the aqueous process; (B) to intro-
the potential for application to a variety of other
duce the techniques which have been applied to coconuts
oilseeds.
and peanuts; (C) to show material balances of various
products based upon pilot plant trials; and (D) to discuss
INTRODUCTI ON economics involved in manufacturing protein products. In
Modern oil milling technology is considered to date from addition, the advantages and disadvantages of these proc-
the invention of the hydraulic press by Bramah in the late esses and their potential applicability to other oilseeds are
18th century. This process consists of applying hydraulic discussed briefly.
pressure to oil bearing materials contained in bags, cages, or
cloths. The process is comparatively efficient, but it is a UNIT OPERATIONS
batch-type operation and is labor intensive. Consequently, to Oil and protein can be recovered simultaneously from
a considerable extent, it has been superseded by continuous oilseed materials by a process which consists of an aqueous
pressing using a screw press or expeller, or by solvent extraction of the comminuted seed, followed by a centrifu-
extraction, or by a combination of these two methods. It is gal separation of the slurry into oil, solid, and aqueous
these types of processes which are mainly used in those phases. The proteins, either as concentrates or isolates, can
countries which have modem oil milling industries today. be recovered in either the solid or aqueous phase, depend-
All the processes mentioned above are primarily in- ing upon the conditions selected. The efficiency of the
tended to produce edible oil. As a result, very little, or no, process is critically dependent upon several unit opera-
attention is given to the quality of the protein residues. The tions: grinding, solid-liquid separation, centrifugation, de-
residue (or flakes) from the solvent extraction process must mulsification, and drying of products. Specific parameters
be desolventized, whereas the cake from the expeller utilized in each of the unit operations for processing the
process must be ground before either product can be used various oilseeds differ to some extent and are governed by
in the manufacture of compound feed stuffs. In recent differences in chemical compositions and physical struc-
years, however, increasing awareness of the need and tures. The following is a general description of each unit
importance of proteins for human nutrition has provided operation.
motivation for the beginning of significant changes in oil Grinding: The first critical step in the process is the
milling processes and practices. These changes fall into two grinding of the oil bearing materials. Grinding presents a
problem since the seed ceils must be ruptured: to release
tOne of seven papers presented at the symposium, "Processing their constituents and to increase the efficiency of extrac-
Methods for Oilseeds," AOCS Spring Meeting, April 1973. tion of the oil and proteins. However, excessive grinding
137
138 JOURNAL OF THE AMERICAN OIL CHEMISTS' SOCIETY VOL. 51
~WATER
AOID
l
PROTIrlN
~ PREGIPITATOR~
LIQUID Q
IWASH It PRESSl ~ , RESIDUE WASHINI~III
IAOdUST pH TO 7. OI
[OENTRIFUGE] SOLIDS ~[-~-~] ) INSOLU, B4rE LIQUID I FIBROUS RESIDUE
WASHINGS
PROT E I N
CREAMl AOUEOUS V/~EY * SOLIDS
PHASE [~ $
GRUDE OIL
)1AO%ATEI 9 ~OLUSLg
FRAGTI (~N PROTEIN ISOLATIr
[OENTRIFUSEI AQUEOUS I FIG. 3. Simplified flow chart for the aqueous processing of
PHASE
REGYDLE
~OIL
~ 9 GOGONUT O1~.
peanuts (isolate procedure).
TABLE II
Material Balance of Various Products from the Aqueous
Processing of Peanutsa, b
C o n c e n t r a t e procedure Isolate procedure
Product Dry wt Oil Protein Dry wt Oil Protein
abased on 4.5% moisture content; 100 kg blanched peanuts contain 45.4 kg oil and
27.2 kg protein (N x 5.46).
bColumns e x p r e s s e d as kg.
TABLE III
E s t i m a t e d Incomes from Oil and Protein from Six Oilseeds a
I n c o m e d from
Moisture b Oilb Oil c Protein
Oilseed (%) (%) price/lb (%) Oil Protein
a b a s e d on d e h u l l e d kernels.
b F o r edible p o r t i o n o f oilseeds (ref. 16). R o u n d e d to nearest p e r c e n t .
CFor crude oil, bulk, f o b c r u s h i n g site (ref. 17). R o u n d e d to nearest cent. S e s a m e oil
(refined) is N e w Y o r k price.
d l n c o m e / 1 0 0 0 lb o f edible p o r t i o n o f oilseeds, a s s u m i n g 100% r e c o v e r y and $.40/1b o f
protein. R o u n d e d to nearest dollar.
140 JOURNAL OF THE AMERICAN OIL CHEMISTS' SOCIETY VOL. 51
I I I !
disadvantages also. Among them are: somewhat lower
efficiency of oil extraction and recovery-the aqueous
process recovers only ca. 95% as much oil as conventional
zso I m