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Inspection and monitoring technology

Camera - general part

1. Screen configuration of the camera analysis unit

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51-Bildschirmaufbau.pdf

11

1 Information and alarm area


2 Status area including the tab bar
3 Camera control elements: standard functions
4 Camera image
5 Camera control elements: special functions
6 Results display
7 Analysis head element
8 Parameter area
9 Selection fields of the results
10 Navigation bar
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11 Main menu bar

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 1/17


Inspection and monitoring technology

Camera - general part

1.1. Camera control element: Overview

The camera control element can be used to make settings for imaging
and analysis results. The element is displayed at the top left of the page.
There is a zoom and results area below the camera image.

1 The horizontal dividing bar between the camera control element and
the special functions of the camera control element can be moved, in
1 1
order to optimise the display.
To move the dividing bar, click it and drag it to the desired position.
51-Kamerabild1/2.pdf

Standard functions
Capturing a single image with the currently selected camera

Continuous image capturing (without trigger), maximum repeat rate


+
Continuous image capturing with trigger, maximum repeat rate
+ +
Single image capturing with trigger
+
Switching the camera control element to live mode

Switching the camera control element to file mode


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Downloading images from the camera

Special functions
After the zoom button has been pressed, an image area can be selected in the camera control element which is
to be magnified. This image area is marked in the camera control element (top window) by a blue double border
rectangle. The results display (bottom window) shows the magnified image area.
The zoom can be adjusted by means of the three buttons at the bottom right next to the results display. The current
zoom factor is indicated above these buttons.
Increasing the zoom factor to get a more detailed view

Resetting the zoom to 100 % (original size)

Reducing the zoom factor to get a less detailed view

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 2/17


Inspection and monitoring technology

Camera - general part

Camera toolbox

51-Kamerabild1/51-Toolbox.pdf
Toolbox method of operation
This element is used to view offline images one after the other.

Delete camera image For deleting the image buffer on the camera
buffer
Image buffer strategy For switching over the hold image strategy of the respective camera
Load reference image For loading a saved reference image of the camera station
Save reference image For saving the current image as reference image for the camera station
Save current image in… For saving the current image via a file dialog. Here you can save images as .bmp and .jpg for-
mats.
NOTE: An external keyboard is required.

Full-frame image
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The size of the element can be adjusted by means of the three buttons in the top right corner next to the camera control
element.
Increasing the size of the camera control element

Resetting the zoom to 100 % (original size)

Reducing the size of the camera control element

Additional display functions


The following parameters are displayed in the line below the camera image.
Parameter, example Description
R = 640 x 480 Resolution (in the example, 640 x 480 pixels)
K = G8 Colour depth
E = 200 μs Exposure time
B = 256 Intensity
C = 256 Contrast

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 3/17


Inspection and monitoring technology

Camera - general part

Results display
The individual analyses may provide several re-
sults or intermediate results.
1
1 This button can be used to display these
results. The results to be displayed are defined
by means of the three selection buttons at the
bottom right of the set-up screen.

51-Ergebnisanzeige.pdf

Navigation bar
The navigation bar provides access to certain functions.
To the topmost set-up level of the camera

Camera statistics

Image management

Displays the analysis results

Full-frame image

Displays all inspection modules

Inspection modules
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Hides all inspection modules

Saves changed parameters

Discards changed parameters

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 4/17


Inspection and monitoring technology

Camera - general part

2. Standard functions for analyses

Standard control elements with many detailed


functions are displayed on each analysis page.
The most important function is changing the
camera analysis instances using Area, Trigger,
View and Group. These buttons can be used to
switch all parameter records. The combination of
numbers can be assigned to an identifier (in-
stance name). The change is made only using the
individual buttons. The numbers always refer to
the selected group name (Trigger, View, Group or
Area).
All analyses or areas can be activated and as-
signed to a digital output.

51-Standardfunktionen_Analysen.pdf

Trigger Rejection
If more than one trigger per pitch is set in the "Trigger and The digital output of the frame grabber is defined with this
rejection" menu, the corresponding trigger image can be parameter. It is switched to High or Low when the area of the
displayed. This selector can be used to choose the trigger posi- analysis has detected a fault. The value can be set from 1 to 4,
tion at which the parameters will be displayed and processed. depending on the hardware plan.

View Selection
The view can be changed if more than one view of the same Is used only in sorting mode (Sekamat). Determines whether
analysis is set in the configuration file. They may involve a or not the analysis will be used for a sorting combination.
number of views of the same container as well as different
© KRONES AG 2011 - No utilisation, copying and/or distribution without author's consent.

containers. This selector can be used to choose the view at


which the parameters will be displayed and processed.

Group
At the moment, display only. Is used by the correlator.

Area
All parameters in this element are saved only for the selected
area. The quantity depends on the configuration file.

Instance name
Designation of the current selection.

Active
The currently selected area of this analysis is evaluated if it is
turned "ON".

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 5/17


Inspection and monitoring technology

Camera - general part

2.1. Analysis statistics

The camera statistics display all counter readings,


evaluation times, pre-settings and the number of
analysis errors for each configured analysis of the
selected camera station. The display is divided up
into Preview and Production, with the definitive
value always being the one from the production
column.

51-Analysenstatistik.pdf

2.2. Image manager

Image gallery function for picking camera images


(fault and/or good images) from the camera im-
age memory, loading them into the system and
inspecting these images once again. When you
are in the file mode of the camera element, you
can directly click on a thumbnail to transfer the
image into the camera field.
© KRONES AG 2011 - No utilisation, copying and/or distribution without author's consent.

51-Bildmanager.pdf

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 6/17


Inspection and monitoring technology

Camera - general part

2.3. Diagnostics

Results display
Display mode for optimal adjustment during
production. All results of the selected analyses are
displayed here for each image. You can also go di-
rectly to the analyses. As far as possible, the detail
view shows the results of the individual analyses
with the set threshold. If you have administrator
status, you can select the parameter screens of
the corresponding analyses.

51-Diagnose.pdf

Analysis result filter


Selection of the results display filter:
Good analyses: Displays only the results of analyses which
were identified as "good" analyses.
Fault and good analyses: All analysis results are displayed.
Fault analyses: Displays only the results of analyses which
were identified as "faults".

Layout filter
The appropriate layouts can be represented in the camera
© KRONES AG 2011 - No utilisation, copying and/or distribution without author's consent.

image for each analysis or result that is displayed. They can


be selected using the selector next to the analysis result filter.
Press "All" to select all analysis results. You can also tick indi-
vidual results for a user-defined selection.

Groups / details
Groups: Only the analyses are displayed. The selected
channels are displayed to the right of the analyses.
Details: The individual results of the analyses are listed.
To the right of the analysis results, you can have displayed
the thresholds with the result values using the "Channels/
thresholds" parameter.

Channels / thresholds
The output channels ("Channels") for each analysis instance
or the results with thresholds ("Thresholds") of all analyses
are displayed.

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 7/17


Inspection and monitoring technology

Camera - general part

2.4. Full-frame image

The zoomed image is displayed enlarged in the


parameter field on the right.
Use the [+] and [-] keys to zoom in our out.

51-Vollbild.pdf
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Training manual DS-EN02-0051(01)-0 03/11 KAT/me 8/17


Inspection and monitoring technology

Camera - general part

3. Analyses

1 All configured analyses are displayed in this


column.

51-Auswertungen.pdf
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Training manual DS-EN02-0051(01)-0 03/11 KAT/me 9/17


Inspection and monitoring technology

Camera - general part

4. Basic functions
4.1. Operator interface
Basic settings of the positions of the screen di-
vider on the camera screens. Affects the scrollbar
between the parameter area and the camera
element.

51-Bedienoberflaeche.pdf
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Training manual DS-EN02-0051(01)-0 03/11 KAT/me 10/17


Inspection and monitoring technology

Camera - general part

4.2. Image memory strategies

Defines which and how many images are to be


stored in the image memory.

51-Strategien.pdf

Store number of images


Defines how many images are to be stored in the camera im-
age memory.
This parameter depends on the installed main memo-
ry of the camera's CPU.

Number, display images


Defines how many images are to be displayed.

Representation
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You can use the "Most recent" priority to select whether the
last "Fault", "Good" or "Good and fault" images should be
saved.

Priority
 Most recent: Last image (depending on the display)
 Closest: Only for faults with analysis results that were
detected as closest to the set thresholds.
 Clearest: Only for faults with analysis results that were
detected as furthest removed from the set thresholds.

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 11/17


Inspection and monitoring technology

Camera - general part

4.3. Notes and information

This tool can be used to save information for


setting the parameters. These notes are saved
for every camera type and are reloaded when the
type is changed.

51-Notizen.pdf
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Training manual DS-EN02-0051(01)-0 03/11 KAT/me 12/17


Inspection and monitoring technology

Camera - general part

5. Settings
5.1. Camera

Exposure Time [μs]


Presettable exposure time without exposure
metering.

Rotation
Tilt camera image: vertically -> horizontally.

Analog amplification
Affects internal camera parameters.

Digital amplification
Imaging mode of the camera (8 / 12 bits). With
8 bits, you can select the section from the effec-
tive 12 bits. This corresponds to amplifications of
0 / 6 / 12 / 18.

Colour
A connected colour camera is detected automati-
51-Kamera_Einstellungen.pdf cally. "OFF" is interpreted as black-and-white.

Image resolution (binning)


Combining pixels (lower resolution).

Double exposure
High image rate
Special cases.
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51-Flaechenkamera.pdf

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 13/17


Inspection and monitoring technology

Camera - general part

5.2. Representation

If the "Brightness control" parameter is set to


"Automatic", the brightness value measured in
the display area will be determined. This value can
be used to change the brightness of the camera
image so that the display area always appears
uniformly bright.

Display adjustments do not affect the


inspection, only the display.
To be set by service engineers only!

51-Darstellung.pdf
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Training manual DS-EN02-0051(01)-0 03/11 KAT/me 14/17


Inspection and monitoring technology

Camera - general part

5.3. Trigger and rejection

51-Triggerfunktionen.pdf

Distance travelled [mm], number of fine clock Trigger 1-4 [mm]


pulses [FCP] Positions of the respective triggers.
Both parameters are required to set the number of fine clock
pulses per mm. Position [mm]
Rejection position.
Containers per image
Number of containers to be analysed per image (standard: 1, Trigger dead path in fine clock pulses [mm]
with residual liquid/side wall: 2). Indicates how long the trigger P.E. sensor will be blocked after
triggering.
© KRONES AG 2011 - No utilisation, copying and/or distribution without author's consent.

Number of views
Number of views to be analysed per image.

Number of triggers
Triggers per container.

Trigger to
Trigger type:
 Rising edge
 Falling edge: standard value
 Impulse centre: can inspection.
 Deactivated: for deactivating with a given type, for exam-
ple if no screw thread inspection is needed.
 Falling edge, bottle present: for rotary machines, to hide
empty pitches.
 Rising edge, bottle present: for rotary machines, to hide
empty pitches.
 Impulse centre, bottle present: for rotary machines, to
hide empty pitches.

Training manual DS-EN02-0051(01)-0 03/11 KAT/me 15/17


Inspection and monitoring technology

Camera - general part

5.4. Expanded trigger functions

51-Triggerfunktionen1.pdf
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Training manual DS-EN02-0051(01)-0 03/11 KAT/me 16/17


Inspection and monitoring technology

Camera - general part

6. Peripherals

For controlling special peripherals such as ser-


vomotors for focussing, diaphragm control with
base inspection, controlling LED module lamps
(flash time, colour)...

51-Peripheriegeräte.pdf
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Training manual DS-EN02-0051(01)-0 03/11 KAT/me 17/17

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