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Fully Automatic Rotor Spinning Machine R 66
Fully Automatic Rotor Spinning Machine R 66
R 66
Fully Automatic Rotor Spinning Machine R 66
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R 66
Produces
5% More
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Additional 10%
Energy Saving
4
R 66
The new energy saving
ECOrized drives and
the suction from both
machine ends save up to
10% energy compared to
previous solutions.
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Delivers the
Better Yarn
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The latest technology of the R 66
spin box offers better spinning
stability. It achieves a higher
yarn strength and allows reduced
yarn twist. The obvious reduction
of yarn breaks and the yarn-like
quality of piecings ensure benefits
in downstream processing.
R 66
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OUTSTANDING
FEATURES
Service Station Fast Automation
Freely accessible Piecing, doffing and rotor
robots separated from cleaning in only 20 seconds
the spinning units
AEROpiecing®
Yarn-like piecings
VARIOclean
Rotor Cleaning
Rotor cleaning before
every piecing
8 *Option
R 66
Energy-Saving
ECOrized central drives, automatic
filter cleaning, suction from both ends,
optimized heat dissipation
Independent Sides*
Clear separation of the lots
prevents mix-up
Highest Productivity
Rotor Spinning Machine R 66
Up to 700 spinning units, each one
Modern Rotor Spinning Technology
5% more productive
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https://www.youtube.com/watch?v=UalCnV84SdU
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(Animation)
Rieter . Rotor Spinning Machine R 66
5% Higher Production
Up to 700 rotors per machine with higher production
With up to 700 spin boxes of the latest generation, the R 66 100% Cotton, Ne 20, Weaving Yarn
Indian spinning mill
is the longest and most productive rotor spinning machine in
the world.
+ 10.5% production
172
140
stability 130
394
345
224
-0.25 alpha 92
3.65 3.40
Competitor R 66 DE
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Rieter . Rotor Spinning Machine R 66
100%
90%
An efficient lot change reduces production 80%
70%
losses even before and during changeover. 60%
Therefore production planning needs to be Efficiency 50%
40%
coordinated intelligently with the current 30%
state of production. 20%
10%
100%
• Changeover mode: 90%
50%
• Start mode: 40% Running with smaller
size of package
30%
When should the changeover be introduced? 20%
10%
0%
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0
Sample lots as a number of small packages out of a running lot are possible. They can be integrated directly into cur-
rent production with no loss of productivity. Then, as required, current production is seamlessly resumed or a very fast
runout is initiated.
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Rieter . Rotor Spinning Machine R 66
Better technology proven with the same rotor diameter: higher productivity and better quality
60/40% Noil/ PES, Ne 28.5, αe 3.6; 760 T/m
750 105 -12%
85 92
-60%
-38%
+4% 300 275
+2% -91% -0.5 53
124 129 96 98 15 14.5 15 12
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Delivery speed Machine Yarn breaks Clearer cuts CVm% Thin Thick Neps
[m/min] efficiency [%] [1/1 000 Rh] [1/1 000 Rh] [-50%] [+ 50%] [+280%]
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Rieter . Rotor Spinning Machine R 66
kWh/kg yarn
Central drives ECOrized
Energy saving main drives have been developed in col-
laboration with a leading European motor manufacturer.
Those motors reduce the energy consumption of the
R 66 by about 5%. R 60 R 66 ECOrized R 66 DE – ECOrized
Example:
TR Ne 30, 100% CO, 31 mm rotor, 125 000 rotor rpm
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Rieter . Rotor Spinning Machine R 66
Package
The heat generated by the spinning process in the spin-
ning unit is efficiently led by the air flow to the main
suction channel. The greatest sources of heat generation,
the drives and the power electronics, are located centrally Rotor housing
in the head and end stock. This allows an efficient and Opening roller
cost-effective heat removal from the machine. The influ-
ence on the spinning climate at the spinning position is
minimised. The waxing unit and the packages stay com-
25 °C
pletely unaffected by the heat development. The humidity Room temperature 24°C
loss in the yarn on the packages remains low.
1 1 2
Time
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Rieter . Rotor Spinning Machine R 66
Economic Automation
Fast robots increase the efficiency
The robots of the R 66 repair yarn breaks and carry out Maintenance at full production
package changes. These two operations run parallel and
For maintenance purposes, each robot has its own
independently from each other. A cycle requires not
position that is easily accessible from all sides, sepa-
more than 20 seconds for the yarn piecing including
rated from the spinning units. The spinning process is
rotor cleaning, and doffing. The high efficiency and preci-
consequently not affected at all during the maintenance
sion of the robots ensure highest machine performance
operation as the other robots serve the whole machine
and production.
at full production.
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Rieter . Rotor Spinning Machine R 66
The new electro mechanical yarn traverse (EMYT) offers full flexibility to adapt all winding parameters electronically.
The size of the package can be optimised for transportation by adapting the winding width and winding length. Opti-
mised package density is possible by setting winding tension and edge displacement.
The intelligent control of the EMYT automatically adapts the traverse motion to the delivery speed in order to create
best package flanges.
Package format
The R 66 is the only fully automatic rotor spinning
machine offering cylindrical as well as conical packages
up to 4°20. Pneumatic damping
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Rieter . Rotor Spinning Machine R 66
The BYpass** influences the trash removal for best spinning stability
BYpass open – Maximum trash removal BYpass half open – Medium trash removal BYpass closed – Minimum trash removal
Each side has its own tube loader which prevents mix-up
of the tube colour and increases the speed at which
the tubes are fed. In addition, this option makes available
double the quantity of tubes.
The package lift of the R 66 can furthermore be used as a backup for package removal in case of transport system error
in order to prevent a spinning standstill.
*Option
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Rieter . Rotor Spinning Machine R 66
Piecing
Piecing
Elongation limit
20 Elongation [%]
Rieter . Rotor Spinning Machine R 66
1.0 1.5
up to 50% fewer weft breaks in weaving with the Com4®rotor
0.8 1.2
yarn.
0.6 0.9
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Rieter . Rotor Spinning Machine R 66
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Rieter . Rotor Spinning Machine R 66
Machine Data
R 66 rotor spinning machine
1 500
R
E
1 913
I
C
KH
B
C
A
854
1 558
1 710
1 272
1 230
2 460
542
3 260
1 626
1 230
1 272
1 550
1 558
2 054
1 700
CD
5 418 AB
K
502
1 230
D
1 913
3 464
C
B
1 230
A
854
1 710
1 272
541
3 260
1 626
2 460
1 272
1 230
1 550
1 558
1 700
2 054
CD
AB
K
HEIGHT DIMENSIONS
KH C E I R
Can height [mm] [mm] [mm] [mm] [mm]
1 070 1 175 2 950 1 308 3 500
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Rieter . Rotor Spinning Machine R 66
LENGTH DIMENSIONS
STANDARD MACHINE
Number With / without CD AB Distance end / head K
of robots round bow Head stock incl. End stock with open stock to section [mm] Total length [mm]
robot rails [mm] door [mm] n = number of sections
n ≤ 30
DOUBLE ENDED MACHINE (DE) – INDEPENDENT MACHINE SIDES AND SUCTION FROM BOTH SIDES
Number With / without CD AB Distance end / head K
of robots round bow Head stock incl. End stock with open stock to section Total length [mm]
robot rails [mm] door [mm] [mm] n = number of sections
n ≥ 31; max. 35
4 without 7 183 4 007 2 × 216.5 11 623 + (2 503 x n)
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Rieter . Rotor Spinning Machine R 66
MACHINE DATA
Gauge 245 mm
Number of spinning units 20 per section; maximum 35 sections or 700 spinning units
Rectangular cans Rectangular cans with 235 × 920 mm and 1 070 mm or 1 200 mm height
Cylindrical package up to 350 mm diameter or 6 kg
Package size
Conical packages with 1°51, 3°51, and 4°20 up to 270 mm diameter
Waxing device* With individual drive on each spinning unit
Included in the head stock for all tube shapes, cylindrical or conical; storage capacity 310 tubes
UNIfeed tube loader Versions DS (double sided)* or DE (double ended)* with double sided tube loader, positioned separately at the end
stock, storage capacity 2 × 347 tubes
AEROpiecing® AEROpiecing® with a special air storage in the robot for yarn-like piecings
XPS Easy and fast robot setting with the eXpert Piecing System
iDS Higher machine efficiency with the intelligent drive system (iDS), because robot avoids idle travelling
* Option
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Rieter . Rotor Spinning Machine R 66
MACHINE DATA
Rotor drive Frequency inverter controlled with tangential belt, up to 175 000 rpm with AERObearing
Rotors 26, 28, 29, 30, 31, 33, 34, 36, 37, 40, 41, 46, 47, 56, 57 mm with rotor grooves in various designs
Rotor axial bearing AERObearing – self cleaning rotor bearing; oil and grease free
Opening roller drive Inverter controlled with tangential belt: 6 000 to 10 000 rpm
max. 350 m/min up to 240 rotors with cylindrical packages (max. 260 m/min with conical packages);
max. 255 m/min with 600 rotors with cylindrical and conical packages;
Delivery speed
max. 250 m/min with 620 rotors with cylindrical and conical packages;
max. 240 m/min with 700 rotors with cylindrical and conical packages
Frequency inverters Infinitely variable adjustment of speed for opening roller, rotor, delivery, winding tension and main suction fan
EMYT – electro mechanical yarn traverse – for variable stroke between 125 mm and 155 mm and variable edge
Traversing
displacement. Electronic anti patterning.
Efficient and energy saving suction system with adjustable automatic filter cleaning in machine end stock. Exhaust
Suction system air optionally upwards or downwards.
Version DE (double ended)* with suction systems in both machine ends. Exhaust air downwards.
Main machine panel with colour touch screen for graphically oriented operator guidance
Signal lamps (4-coloured) on head stock and end stock with programmable alarm indication
Operator guidance
Signal lamp on each section, different signal for malfunction and missing sliver
3-colored indicators at each spinning unit
* Option
TECHNOLOGICAL DATA
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Com4®rotor
Yarn of choice
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Rieter . Rotor Spinning Machine R 66
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Rieter . Rotor Spinning Machine R 66
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Rieter . Rotor Spinning Machine R 66
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Rieter Machine Works Ltd. Rieter India Private Ltd. Rieter (China) Textile
Klosterstrasse 20 Gat No. 768/2, Village Wing Instruments Co., Ltd.
CH-8406 Winterthur Shindewadi-Bhor Road 390 West Hehai Road
T +41 52 208 7171 Taluka Khandala, District Satara Changzhou 213022, Jiangsu
F +41 52 208 8320 IN-Maharashtra 412 801 P.R. China
machines@rieter.com T +91 2169 664 141 T +86 519 8511 0675
aftersales@rieter.com F +91 2169 664 226 F +86 519 8511 0673
www.rieter.com
2891-v5 en 2011