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Multi Purpose Mechanical Machine
Multi Purpose Mechanical Machine
Multi Purpose Mechanical Machine
This machine perform multipurpose operation at same time with required speed & this
machine is automatic which i s controlled or operated by motor which is run with the help
of current.
This model of the MULTI OPERATIONAL machine is may be used in industries and
domestic OPERATION which can perform mechanical operation like drilling, cutting
No Page No
Figure Name
1 Whitworth 's Mechanism
2 3D View of MPMM
4 Drilling Machine
5 Shaping Machine
6 Cutting Machine
LIST OF TABLES
Page No
No
Table Name
1 Specification of drill
2 Specification of hacksaw
3 Project Cost
TABLE OF CONTENTS
ACKNOWLEDGEM
ENT
ABSTRACT
LIST OF FIGURES
2.1 Objective
2.2 Theory
2.3 Whitworth’s Mechanism
3.1 Components
3.2 Calculation
3.3 Advantage
4.1 Drilling
4.2 Shaping
4.3 Cutting
Chapter: 5 Project Cost
Chapter: 7 Conclusion
Chapter: 8 Reference
This machine perform multipurpose operation at same time with required speed & this
machine is automatic which is controlled or operated by motor which is run with the help
This model of the MULTI OPERATIONAL machine is may be used in industries and
domestic OPERATION which can perform mechanical operation like drilling, cutting &
2.1 OBJECTIVE
tum motion and to verify that the motion does have a quick return stroke and a slow cutting
or forward stroke.
2.2 THEORY
Definition of a mechanism
Mechanisms is a simplified model, usually m the form of a line diagram, which is used to
reproduce exactly the motion occurring in a machine. The purpose if this reproduction is to
enable the nature of the motion to be investigated without the encumbrance of the various
Whitworth's mechanism
The above diagram shows the mechanism as used on the apparatus. Link I on the top
diagram is extended to point A, attach to point A is another link with pivot, The other end
of this link terminated in a slider. In a machine tool where this mechanism is used the
The link POA rotates about a O. The mechanism is driven by crank PC which rotates a
about C with constant velocity. The slider at P slides along POA as the crank is turnd. Its
path is shown by the dashed circle, centred on C and through P. Clearly when P is at PI the
slider S is at the outer extremity of its travel. When P is at P2 the slider S is at the inner
Now as PC rotates with constant velocity the time taken to go from PI to P2 is less than
that taken to go from P2 to Pl. However, during both those time intervals the slider as
moving the same distance. Therefore, the speed of S is different during the different parts
of cycle. During the shorter time intervals PI to P2 the slider as has the greater speed and
during the interval P2 to PI it has slower speed. Thus, PI to P2 is quick return and P2 to Pl.
When applied to metal cutting machine the other advantage is variable power distribution
during the cycle. When S is on the return stroke the slider at P is nearer to O and simple
moments shows that the torque applied is low. Hence, the return stroke uses less power as
P=Tw. During the cutting stroke the slider at P is at greater radius from O and thus more
CUTTING STROKE WITH A LOW POWER AND HIGHER SPEED QUICK RETURN
1D VIEW
ACTUAL MODEL
1) FRAME
2) BEVEL GEAR
3) WHITWORTH ME CHANNI
4) MOTOR
5) PULLEY
7) ROCKER ARM
8) HACKSAW BLADE
9) TOOL POST
13) TABLE
3.2 CALCULATION
1. Cutting/shaping Speed
We know that,
Ns/Nm = Da/Db
=> Ns = (Da/Db)*Nm
Hence,
V = {L*N*(1+k)}/1000
V = {50*200*(1+1)}/1000
V=20m/min
2. Drilling Speed:
We know that,
=>Ng/Np = Tp/Eg
=>Ng = (Tp/Tg)*Np
3.3ADVANTAGE
Time saving
1. DRILLING
2. SHAPING
3. CUTTING
4.1 DRILLING
The drilling operation can also be accomplished in lathe, in which the drill is held
Drilling Machine
The work piece is held stationary ie. Clamped in position and the drill rotates to
make a hole.
1. Spindle
The spindle holds the drill or cutting tools and revolves in a fixed position in a sleeve.
2. Sleeve
The sleeve or quill assembly does not revolve but may slide in its bearing in a direction
parallel to its axis. When the sleeve carrying the spindle with a cutting tool is lowered, the
cutting tool is fed into the work. and when it's moved upward, the cutting tool is withdrawn
from the work. Feed pressure applied to the sleeve by hand or power causes the revolving
drill to cut its way into the work a fraction of an mm per revolution.
3. Column
The column is cylindrical in shape and built rugged and solid. The column supports the
4. Head
The head of the drilling machine is composed of the sleeve, a spindle, an electric motor
5. Worktable
The worktable is supported on an arm mounted to the column. The worktable can be
completely out of the way. It may be tilted up to 90 degree in either direction, to allow long
6. Base
The base of the drilling machine supports the entire machine and when bolted to the floor,
provides for vibration-free operation and best matching accuracy. The top of the base is
similar to the worktable and may be equipped with t- slot for mounting work too larger for
the table.
7.Hand Feed
The hand- feed drilling machines are the simplest and most common type of drilling
machines in use today. These are light duty machine that are operated by the operator,
using a feed handled, so that the operator is able to "feel" the action of the cutting tool as it
cuts through the work piece. These drilling machines can be bench or floor mounted.
8. Power feed
The power feed drilling machine are usually larger and heavier than the hand feed ones
they are equipped with the ability to feed the cutting tool in to the work automatically duty
work or the work that uses large drills that require power feed larger work pieces are
usually clamped directly to the table or base using t —bolts and clamps by a small work
places are held in a vice. A depth —stop mechanism is located on the head, near the
Drilling machine
Specification: -
4.2 SHAPING
The shaping machine is used to machine flat metal surfaces especially where a large
amount of metal has to be removed. Other machines such as milling machines are much
more expensive and are more suited to removing smaller amounts of metal, very
accurately.
The reciprocating motion of the mechanism inside the shaping machine can be seen
in the diagram. As the disc rotates the top of the machine moves forwards and
backwards, pushing a cutting tool. The cutting tool removes the metal from work
The shaping machine is a simple and yet extremely effective machine. It is used to
surface. However, it can also be used to manufacture gears such as rack and pinion
systems and other complex shapes. Inside its shell/casing is a crank and slider
mechanism that pushes the cutting tool forward and returns it to its origmal
4.3 CUTTING
A hacksaw is a fine-tooth saw with a blade held under tension in a frame, used for cutting
materials such as metal or plastics. Hand-held hacksaws consist of a metal arch with a
handle, usually a pistol grip, with pumps for attaching a narrow disposable blade. A screw
or other mechanism is used to put the thin blade under tension. The blade can be mounted
with the teeth facing toward or away from the handle, resulting in cutting action on either
the push or pull stroke. On the push stroke, the arch will flex slightly, decreasing the
Blades are available in standardized lengths, usually 10 or 12 inches for a standard hand
hacksaw. "junior" hacksaws are half this size. Powered hacksaws may use large blades in a
range of sizes, or small machines may use the same hand blades.
CUTTING OPERATION
Specification of hacksaw
Thickness: - l .2 7-2.54 mm
Width: - 25.40-SO.80mm
Length: - 304.80-609.60mm
. y t
1 Motor- 01 1500 1500
2400rpm
2 Bearing 6600 04 80 320
no.
3 Bear 60x100 01 450 450
4 Gear &pinion 01 620 650
5 Circular Plate 04 85 340
(150 mm dia)
6 Screw Nut 03 25 75
Assembly
7 Iron angle 12kg 80 960
thickness
3mm
8 Pipe (20mm 5Feet 40 200
dia)
9 Pulley (160 01 270 270
mm dia)
10 Pulley 920 01 80 80
mm dia)
11 Rope 01 30 30
12 Drill chuck 01 110 110
13 Drill Tool 01 20 20
14 Hacksaw Tool 01 20 20
15 Shaping Tool 01 15 15
16 Welding - 1200 1200
Work
17 Paint 02 60 120
18 Nut & Bolt 02 10 20
19 Lubricant 01 50 50
20 Cable 01 20 20
21 Transportatio - 600 600
n & Misc.
Expenses
TOTAL 7020
RS.
CHAPTER: 5 COSTING OF PROJECT
CHAPTER:6 FUTURE IMPLIMENTATION
shaft.
tool.
we are much happy and would like to thank our professor, guides and the lectures of the
While making this project we have been able to learn a lot and understand the various
The websites:
www.technoloeystudent.com
www.terry-ene27.blouspot.in
www.en.wikipedia.org
www.ask.reference.com
www.dictionary.reference.com
www.community.machinedesign.com
www.gtuinnovationcouncil.ac.in
https://www.youtube.com/watch?v=hsaoT01vuY4&NR=1&feature=endscreen
www.20021e.com
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