Republic of the Philippines

BATANGAS STATE UNIVERSITY

Marawoy, Lipa City, Philippines 4217
COLLEGE OF ENGINEERING AND COMPUTING SCIENCES
Tel. No. (043) 774 - 2526

Final Examination
IEE 402 - Industrial Engineering Elective 2
Second Semester, AY 2020 - 2021

Name: RONIE DAN CEDRICK R.

Section: BSIE-3202 Date: ___________

VISION
A premier national university that develops leaders in the global knowledge economy.

MISSION
A university committed to producing leaders by providing a 21st century learning environment through innovations in
education, multidisciplinary research, and community and industry partnerships in order to nurture the spirit of nationhood,
propel the national economy, and engage the world for sustainable development.

General Directions (Problem Solving):

1. Read each problem carefully. Answer the following problems completely.
2. Solutions and answers should be presented (written or typed-written) clearly and
neatly as possible.
3. Use clean sheets of bond or yellow paper and black pen in solving.
4. Round off all answers to the nearest thousandths.
5. Upload your solutions and answers finished or not finished on or before the due time
posted. Late uploading of answers will have corresponding deductions from total raw
score.
6. Cheating in whatever form means a score of 0 in this exam.

1. a. Calculate the control limits for X-bar and S charts based on the first 12 samples reflecting
the process before any problems were denounced.

Sample Screw 1 Screw 2 Screw 3

1 0.276 0.238 0.261
2 0.249 0.263 0.234
3 0.264 0.255 0.258
4 0.255 0.279 0.269
5 0.262 0.273 0.234
6 0.268 0.267 0.270
7 0.266 0.244 0.270
8 0.232 0.261 0.278
9 0.242 0.277 0.253
10 0.246 0.253 0.236
11 0.279 0.230 0.235
12 0.238 0.243 0.237
13 0.220 0.261 0.250
14 0.293 0.300 0.284
15 0.286 0.293 0.211
16 0.227 0.216 0.210
17 0.290 0.258 0.239
18 0.283 0.227 0.223
 Sample crew 1 screw 2 screw 3 mean range s
1 0.276 0.238 0.261 0.258 0.038 0.019
2 0.249 0.263 0.234 0.249 0.029 0.015
3 0.264 0.255 0.258 0.259 0.009 0.005
4 0.255 0.279 0.269 0.268 0.024 0.012
5 0.262 0.273 0.234 0.256 0.039 0.020
6 0.268 0.267 0.270 0.268 0.003 0.002
7 0.266 0.244 0.270 0.260 0.026 0.014
8 0.232 0.261 0.278 0.257 0.046 0.023
9 0.242 0.277 0.253 0.257 0.035 0.018
10 0.246 0.253 0.236 0.245 0.017 0.009
11 0.279 0.23 0.235 0.248 0.049 0.027
12 0.238 0.243 0.237 0.239 0.006 0.003
      average 0.255 0.027 0.014

A2= 1.023

X Control Chart (from R bar)

A2 =1.023

UCL = x̄ + A2 ṝ LCL= x̄ - A2 ṝ

= 0.255+ (1.023)(0.027) = 0.255+ (1.023)( 0.027)

= 0.283 = 0.228

FOR THE S CONTROL CHART:

CL = UCL=B4 S LCL =B3S
CL=0.14 UCL =(2.568) (0.014) LCL = (0)(0.14)

UCL= 0.036 LCL =0

b) Plot X-bar and S charts labeling the data points, upper and lower control limits, and center
lines on both charts. Plot the means/ranges of the last 6 samples, but use the control limits and
center lines calculated for the first 12 samples.
2. The performance of the first shift is reflected in the inspection results of electric carving
knives. Determine the fraction nonconforming for every Thursday and Friday of the given results
below assuming that any out-of-control points have assignable causes. Construct the chart.
Date Number Inspected Number Nonconforming

Sept 6 500 5
7 550 6
8 700 8
9 625 9
10 700 7
13 550 8
14 450 16
15 600 6
16 475 9
17 650 6
20 650 7
21 550 8
22 525 7
23 525 10
24 650 3
27 675 8
28 450 23
29 500 2
30 375 3
Oct 1 550 8
4 600 7
5 700 4
6 660 9
7 450 8
8 500 6
11 525 1
Solution and answer:

 = = = 0.013

 UCL = +3

 LCL = -3

Number Proportion
Number
Subgroup nonconforming nonconforming UCL c-bar LCL
Inspected
P

September 500 5 0.010 0.028 0.013 0

6

7 550 6 0.011 0.027 0.013 0

8 700 8 0.011 0.026 0.013 0

9 625 9 0.014 0.027 0.013 0

10 700 7 0.010 0.026 0.013 0

13 550 8 0.015 0.027 0.013 0

14 450 16 0.036 0.029 0.013 0

15 600 6 0.010 0.027 0.013 0

16 475 9 0.019 0.029 0.013 0

17 650 6 0.009 0.026 0.013 0

20 650 7 0.011 0.026 0.013 0

21 550 8 0.015 0.027 0.013 0

22 525 7 0.013 0.028 0.013 0

23 525 10 0.019 0.028 0.013 0

24 650 3 0.005 0.026 0.013 0

27 675 8 0.012 0.026 0.013 0

28 450 23 0.051 0.029 0.013 0

29 500 2 0.004 0.028 0.013 0

30 375 3 0.008 0.031 0.013 0

October 1 550 8 0.015 0.027 0.013 0

4 600 7 0.012 0.027 0.013 0

5 700 4 0.006 0.026 0.013 0

 6 660 9 0.014 0.026 0.013 0

7 450 8 0.018 0.029 0.013 0

8 500 6 0.012 0.028 0.013 0

11 525 1 0.002 0.028 0.013 0

Total 14685 194

Revised central limit:

P new =

P new =

= 155/42000
P new = 0.011

UCL = P0 + 3 = 0.026
LCL = P0 - 3 =0

3. Given below are the data for empty bottle inspections of a soft-drink manufacturer.

a. Determine the central line and control limits using c chart assuming there is a
constant number of empty bottles being inspected. Construct the chart. Make the
necessary revision assuming all out of control points have assignable causes.
b. Determine the central line and limits of the defect with the highest rate. Make the
necessary revision without constructing the chart assuming all out of control
points have assignable causes.
Number Chips, Foreign Foreign Total
Of Scratches, Material Material Nonconformities
Bottles Other On Sides On Bottom
40 9 9 27 45
40 10 1 29 40
40 8 0 25 33
40 8 2 33 43
40 10 6 46 62
52 12 16 51 79
52 15 2 43 60
52 13 2 35 50
52 12 2 59 73
52 11 1 42 54
52 15 15 25 55
52 12 5 57 74
52 14 2 27 43
52 12 7 42 61
40 11 2 30 43
40 9 4 19 32
40 5 6 34 45
40 8 11 14 33
40 3 9 38 50
40 9 9 10 28

Count of
Subgroup UCL c-bar LCL
Nonconformities
1 45 71.39 50.15 28.91
2 40 71.39 50.15 28.91
3 33 71.39 50.15 28.91
 4 43 71.39 50.15 28.91
5 62 71.39 50.15 28.91
6 79 71.39 50.15 28.91
7 60 71.39 50.15 28.91
8 50 71.39 50.15 28.91
9 73 71.39 50.15 28.91
10 54 71.39 50.15 28.91
11 55 71.39 50.15 28.91
12 74 71.39 50.15 28.91
13 43 71.39 50.15 28.91
14 61 71.39 50.15 28.91
15 43 71.39 50.15 28.91
16 32 71.39 50.15 28.91
17 45 71.39 50.15 28.91
18 33 71.39 50.15 28.91
19 50 71.39 50.15 28.91
20 28 71.39 50.15 28.91
Total 1003 71.39 50.15 28.91

= = = 50.15 UCL = + 3 = 50.15 + 3 = 71.39

= 50.15 UCL = 71.39

LCL = - 3 = 50.15 - 3 = 28.91

LCL = 28.91

Revision:

c̅new = = = 46.81

c̅new = c0

UCL = c0 + 3 = 46.81 + 3 = 67.3

LCL = c0 - 3 = 46.81 - 3 = 26.28

Prepared by:

Dr. ANNALEE D. CABRERA

Instructor
Date: May 21, 2021

Checked and Verified by:

Engr. LEOVEN A. AUSTRIA

Associate Dean, CE
Date: May 21, 2021

Approved by:

Engr. EUFEMIA H. AMUL

Dean, CE
Date: May 21, 2021