FIELD INSPECTION FIR No:

Bureau Veritas REPORT JSL/KAN/OGC/92091/FIR/015

(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 26/06/2021

ti@Project: Central 48’’ Rich and Lean Gas Segregation

Manufacturer: M/s. Jindal Saw Ltd.
Pipe Line Project
Supply Intended For: OQ Gas Network (OGC) Order No/ LOA No: OGC-21-2019-LOA-92091
Inspection Ordered By: M/s. Jindal Saw Ltd. Place with: OQ Gas Network (OGC) to Jindal Saw Ltd.
Supplier: M/s. Jindal Saw Ltd. Supply / Item: Bare LSAW Pipes
Performing Office (PO): BV – Gandhidham Contracting Office (CO): BV – Ahmedabad
Drawing No: -N.A.- Rev.: -N.A.- ITP No. : Q-OGC-2020NS Rev. : C Dated : 07/07/2020

A] Measuring Instruments Used (including satisfactory verification of suitability)

 Please refer Plant Calibration Record Report No. JSLM/ICR/J3/21/016 Dated 25.04.2021
 Please refer Lab Calibration Record Report No. JSLM/LAB/CALIBRATION LIST/2021/08 Rev.00 Provided Dated
25.04.2021
 Please refer NDT Equipment Calibration Record updated on Dated 23.04.2021

Quantity Offered: Quantity Accepted: Quantity Rejected:

As per “Today’s Qty” of Table – 1 As per “Today’s Qty” of Table – 1 Nil

TABLE – 1: LOA Status (Cumulative Qty is accepted qty from Final Visual & Dimensional Inspection)
Ordered
Ordered Qty Previous Today’s Cumulative Balance
Qty combine Qty Qty Qty Qty
Sr. d %
Item Description
No. In Completed
In Meters In Meters
In In Meters
(No's of (No's of In Meters
Meters Meters (No's of
Pipe) Pipe)
Pipe)
48" Pipe, 20.6 mm WT, API 5L
*** 1 Gr. X70MS / L485MS, PSL2, 4200
SAWL 9289.23
26700 0.000 9289.235 17410.765 34.79 %
48" Pipe, 20.6 mm WT, API 5L 5
*** 2 Gr. X70MS / L485MS, PSL2, 22500
SAWL
48" Pipe, 23.8 mm WT, API 5L
*** 3 Gr. X70MS / L485MS, PSL2, 39000
SAWL
48" Pipe, 23.8 mm WT, API 5L
*** 4 Gr. X70MS / L485MS, PSL2, 300 39670 39723.305 0.000 39723.305 NIL 100.00 %
SAWL
48" Pipe, 23.8 mm WT, API 5L
*** 9 Gr. X70MS / L485MS, PSL2, 370
SAWL
48" Pipe, 27.0 mm WT, API 5L
*** 5 Gr. X70MS / L485MS, PSL2, 60
SAWL
338 376.230 0.000 376.230 NIL 100.00 %
48" Pipe, 27.0 mm WT, API 5L
*** 8 Gr. X70MS / L485MS, PSL2, 278
SAWL
52" Pipe, 28.6 mm WT, API 5L
6 Gr. X70MS / L485MS, PSL2, 72 72 73.555 0.000 73.555 NIL 100.00 %
SAWL
48" Pipe, 34.0 mm WT, API 5L
*** 7 Gr. X70MS / L485MS, PSL2, 36 36 60.725 0.000 60.725 NIL 100.00 %
SAWL
16" Pipe, 10.0 mm WT, API 5L
*** 10 Gr. X70MS / L485MS, PSL2, 60 60 0.000 86.535 86.535 NIL 100.00%
SAWL
*** - Total Completed % acceptable subject to test results of Mechanical test results of MPQT and RP.

Production Status - For Production status please see on Daily Production report.

B] Details of Inspection Carried out :

For Manufacturing Procedure Qualification Pipe Size: 16” OD X 10.0 MM WT & 48”OD x 20.60MM WT:-
 Witnessed visual & dimensional inspection of incoming plats as per ITP Sr. No. 2.1 – Found within tolerance.

Format FIR r5 – 19th Aug 2015 Page 1 of 5

 FIELD INSPECTION FIR No:
Bureau Veritas REPORT JSL/KAN/OGC/92091/FIR/015
(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 26/06/2021

B] Details of Inspection Carried out :

 Verified artificial defect dimension of Notch and Drill hole for Plate Ultrasonic testing as per ITP Sr.No. 2.4 -
Found satisfactory.
 Witnessed Calibration of Plate Ultrasonic testing as per ITP Sr.No.2.4 - Found satisfactory.
 Witnessed Plate Ultrasonic Testing as per ITP Sr.No.2.4 - No significant defect observes.
 Witnessed Edge milling as per ITP Sr.No.3.1 - Found satisfactory.
 Witnessed Crimping of plates as per ITP Sr.No.3.2 - Found satisfactory.
 Witnessed JCO forming as per ITP Sr.No. 3.3 - Found Satisfactory.
 Witnessed Automatic tack welding as per ITP Sr.No. 4.3- Found satisfactory.
 Witnessed Tab welding for GMAW welding as per ITP Sr.No. 4.4- Found satisfactory.
 Witnessed Automatic submerged arc welding as per ITP Sr.No. 4.5 - Found satisfactory.
 Witnessed preliminary visual inspection as per ITP Sr.No.4.6 - No injurious surface observed.
 Witnessed Cold expansion as per ITP Sr.No.7.0 - Found satisfactory.
 Witnessed Pressure gauge calibration as per ITP Sr.No. 8.0 - Found satisfactory.
 Witnessed hydrostatic test as per ITP Sr.No.8.0 - Neither pressure drop nor leakage observed during holding
time of 10 seconds minimum.
 Verified artificial defect dimension of Notch and Drill hole for Final Automatic Ultrasonic testing and Manual
Ultrasonic testing as per ITP Sr.No. 9.1 - Found satisfactory.
 Witnessed calibration of pipe for Final Automatic Ultrasonic testing as per ITP Sr.No. 9.1 - Found satisfactory.
 Witnessed Final Automatic Ultrasonic testing as per ITP Sr.No. 9.1 - No significant defect observes.
 Witnessed calibration of MUT as per ITP Sr.No. 9.2 - Found satisfactory.
 Witnessed MUT untested weld length of 250mm mini. and AUT indication by angle probe as per ITP Sr.No. 9.2
- No significant defect observes.
 Witnessed MUT circumference direction for longitudinal defect detection 25 mm mini. by angle probe as per
ITP Sr.No. 9.2 - No significant defect observes.
 Witnessed MUT circumference up to 110mm mini. by TR Probe as per ITP Sr.No. 9.2 - No significant defect
observes.
 Reviewed x ray film and reports as per ITP Sr.No. 9.3- Found satisfactory.
 Witnessed magnetic particle inspection as per ITP Sr.No. 9.4 - No significant defect observes.
 Witnessed residual magnetism as per ITP Sr.No. 9.5 - Found within acceptable limit.
 Witnessed visual inspection of inside and outside pipes as per ITP Sr.No. 10.1- No injures surface defect
observed.
 Witnessed pipe inspection for the dents as per ITP Sr.No. 10.2- No found dent.
 Witnessed radial offset of plate edges as per ITP Sr.No. 10.3- Found satisfactory.
 Witnessed misalignment of weld bead as per ITP Sr.No. 10.4- Found within acceptable limit.
 Witnessed height of weld bead (inside& outside) as per ITP Sr.No. 10.5- Found within acceptable limit.
 Witnessed pipe inspection for the hard spot as per ITP Sr.No. 10.6- No hard spot observed.
 Witnessed visual inspection for free from cracks, sweats and leaks as per ITP Sr.No. 10.7- No injures surface
defect observed.
 Witnessed visual inspection for lamination as per ITP Sr.No. 10.8- Found satisfactory.
 Witnessed weld inspection for undercuts as per ITP Sr.No. 10.9- Found satisfactory.
 Witnessed other surface imperfections as per ITP Sr.No. 10.10- Found satisfactory.
 Witnessed visual inspection for arc burns as per ITP Sr.No. 10.11- Found satisfactory.
 Witnessed wall thickness of pipe as per ITP Sr.No. 11.1- Found within acceptable limit.
 Witnessed pipe length as per ITP Sr.No. 11.2- Found within acceptable limit.
 Witnessed straightness of pipe as per ITP Sr.No. 11.3- Found within acceptable limit.
 Verified during visual inspection for no jointers as per ITP Sr.No. 11.4- Found satisfactory.
 Witnessed inside diameter at pipe ends as per ITP Sr.No. 11.5- Found within acceptable limit.
 Witnessed outside diameter at pipe body as per ITP Sr.No. 11.6- Found within acceptable limit.
 Witnessed out of roundness at pipe end for inside diameter as per ITP Sr.No. 11.7- Found within acceptable
limit.
 Witnessed out of roundness at pipe body for outside diameter as per ITP Sr.No. 11.8- Found within acceptable
limit.
 Witnessed peaking and flat sports at end at pipe ends as per ITP Sr.No. 11.9- Found acceptable limit.

Format FIR r5 – 19th Aug 2015 Page 2 of 5

 FIELD INSPECTION FIR No:
Bureau Veritas REPORT JSL/KAN/OGC/92091/FIR/015
(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 26/06/2021

B] Details of Inspection Carried out :

 Witnessed weight of pipes as per ITP Sr.No. 11.10- Found within acceptable limit.
 Witnessed bevel angle and root face as per ITP Sr.No. 12.1- Found within acceptable limit.
 Witnessed end squareness as per ITP Sr.No. 12.2- Found within acceptable limit.
 Witnessed inside and outside weld bead grinding before MPI as per ITP Sr.No. 12.3- Found within acceptable
limit.
 Witnessed both pipes end covered with metallic bevel protector as per ITP Sr.No. 12.4- Found satisfactory.
 Verified sampling activity as per sample plan.
 Witnessed sampling activity as per sample plan & as per approved ITP Sr. No. B17 to B.28.
 Witnessed product chemical analysis for base metal as per ITP Sr. No. B.17 - Found within acceptable limit.
 Witnessed product chemical analysis for weld metal as per ITP Sr. No. B.18 - Found within acceptable limit.
 Witnessed tensile test (Longitudinal & Transverse) for product base metal as per ITP Sr. No. B.19- Found
meeting the requirements.
 Witnessed transverse tensile test for weld metal as per ITP Sr. No. B.20- Found meeting the requirements.
 Witnessed All WELD tensile test as per ITP Sr. No. B.21- Found meeting the requirements.
 Witnessed Guided bend test as per ITP Sr. No. B.22- Found satisfactory.
 Witnessed Charpy V- notch impact test of Pipe Base, Weld and HAZ (FL, FL+2, FL+5) as per ITP Sr. No. B.23-
Found meeting the requirements.
 Witnessed Charpy V- notch impact test of Pipe Base, Weld and HAZ (FL, FL+2, FL+5) for full transition curve at
Temp. +10’, 0’, -10’, -20’, -30’ as per ITP Sr. No. B.24- Found meeting the requirements.
 Witnessed DWTT test at 0 ‘C as per ITP Sr. No. B.25- Found meeting the requirements.
 Witnessed DWTT full transition curve at (+10’, 0’, -20’, -40’, -60’) of Pipe body as per ITP Sr. No. B.26- Found
meeting the requirements.
 Witnessed hardness test as per ITP Sr. No. B.27- Found meeting the requirements.
 Witnessed macrograph examination as per ITP Sr. No. B.27- Found meeting the requirements.
 Witnessed CTOD test as per ITP Sr. No. B.28- testing pre-cracking under progress for size 20.60mm WT.

For Regular Production Pipe Size: 16” OD X 10.0 MM WT & 48”OD x 20.60MM WT:-
 Surveillance visual & dimensional inspection of incoming plats as per ITP Sr. No. 2.1 – Found within tolerance.
 Random witnessed Calibration of Plate Ultrasonic testing as per ITP Sr.No.2.4 - Found satisfactory.
 Random witnessed Plate Ultrasonic testing as per ITP Sr.No.2.4 - No significant defect observes.
 Monitoring Edge milling as per ITP Sr.No.3.1 - Found satisfactory.
 Monitoring Crimping of plates as per ITP Sr.No.3.2 - Found satisfactory.
 Monitoring JCO forming as per ITP Sr.No. 3.3 - Found Satisfactory.
 Monitoring welding consumable of wire, Flux & Electrode as per approved WPS and as per ITP Sr.No.4.2 -
Found Satisfactory.
 Reviewed WPS & PQR for Process and Welder operator qualification as per ITP Sr.No.4.2 - Found in order.
 Reviewed welding consumable of wire, Flux & Electrode MTC as per ITP Sr.No.4.2 - Found meeting the
requirements.
 Monitoring Automatic tack welding as per ITP Sr.No. 4.3- Found satisfactory.
 Monitoring Tab welding for GMAW welding as per ITP Sr.No. 4.4- Found satisfactory.
 Monitoring Automatic submerged arc welding as per ITP Sr.No. 4.5 - Found satisfactory.
 Monitoring preliminary visual inspection as per ITP Sr.No.4.6 - No injurious surface observed.
 Monitoring straightness of pipe as per ITP Sr.No.6.0 - Found within acceptable limit.
 Random witnessed Cold expansion as per ITP Sr.No.7.0 - Found satisfactory.
 Random witnessed weekly Pressure gauge calibration as per ITP Sr.No. 8.0 - Found satisfactory.
 Random witnessed hydrostatic test as per ITP Sr.No.8.0 - Neither pressure drop nor leakage observed during
holding time of 10 seconds minimum.
 Random witnessed calibration of pipe for final automatic Ultrasonic testing as per ITP Sr.No. 9.1 - Found
satisfactory.
 Random witnessed Final Automatic Ultrasonic testing as per ITP Sr.No. 9.1 - No significant defect observes.
 Random witnessed calibration of MUT as per ITP Sr.No. 9.2 - Found satisfactory.
 Random witnessed MUT untested weld length of 250mm mini. and AUT indication by angle probe as per ITP
Sr.No. 9.2 - No significant defect observes.

Format FIR r5 – 19th Aug 2015 Page 3 of 5

 FIELD INSPECTION FIR No:
Bureau Veritas REPORT JSL/KAN/OGC/92091/FIR/015
(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 26/06/2021

B] Details of Inspection Carried out :

 Random witnessed MUT circumference direction for longitudinal defect detection 25 mm mini. angle probe as
per ITP Sr.No. 9.2 - No significant defect observes.
 Random witnessed MUT circumference up to 110mm mini. by TR Probe as per ITP Sr.No. 9.2 - No significant
defect observes.
 Reviewed x ray film and reports as per ITP Sr.No. 9.3- Found satisfactory.
 Random witnessed magnetic particle inspection as per ITP Sr.No. 9.4 - No significant defect observes.
 Random witnessed residual magnetism as per ITP Sr.No. 9.5 - Found within acceptable limit.
 Random witnessed visual inspection of inside and outside pipes as per ITP Sr.No. 10.1- No injures surface
defect observed.
 Random witnessed pipe inspection for the dents as per ITP Sr.No. 10.2- No found dent.
 Random witnessed radial offset of plate edges as per ITP Sr.No. 10.3- Found satisfactory.
 Random witnessed misalignment of weld bead as per ITP Sr.No. 10.4- Found within acceptable limit.
 Random witnessed height of weld bead (inside& outside) as per ITP Sr.No. 10.5- Found within acceptable limit.
 Random witnessed pipe inspection for the hard spot as per ITP Sr.No. 10.6- No hard spot observed.
 Random witnessed visual inspection for free from cracks, sweats and leaks as per ITP Sr.No. 10.7- No injures
surface defect observed.
 Random witnessed visual inspection for lamination as per ITP Sr.No. 10.8- Found satisfactory.
 Random witnessed weld inspection for undercuts as per ITP Sr.No. 10.9- Found satisfactory.
 Random witnessed other surface imperfections as per ITP Sr.No. 10.10- Found satisfactory.
 Random witnessed visual inspection for arc burns as per ITP Sr.No. 10.11- Found satisfactory.
 Random witnessed wall thickness of pipe as per ITP Sr.No. 11.1- Found within acceptable limit.
 Random witnessed pipe length as per ITP Sr.No. 11.2- Found within acceptable limit.
 Random witnessed straightness of pipe as per ITP Sr.No. 11.3- Found within acceptable limit.
 Verified during visual inspection for no jointers as per ITP Sr.No. 11.4- Found satisfactory.
 Random witnessed inside diameter at pipe ends as per ITP Sr.No. 11.5- Found within acceptable limit.
 Random witnessed outside diameter at pipe body as per ITP Sr.No. 11.6- Found within acceptable limit.
 Random witnessed out of roundness at pipe end for inside diameter as per ITP Sr.No. 11.7- Found within
acceptable limit.
 Random witnessed out of roundness at pipe body for outside diameter as per ITP Sr.No. 11.8- Found within
acceptable limit.
 Random witnessed peaking and flat sports at end at pipe ends as per ITP Sr.No. 11.9- Found acceptable limit.
 Random witnessed weight of pipes as per ITP Sr.No. 11.10- Found within acceptable limit.
 Random witnessed bevel angle and root face as per ITP Sr.No. 12.1- Found within acceptable limit.
 Random witnessed end squareness as per ITP Sr.No. 12.2- Found within acceptable limit.
 Monitoring inside and outside weld bead grinding before MPI as per ITP Sr.No. 12.3- Found within acceptable
limit.
 Monitoring both pipes end covered with metallic bevel protector as per ITP Sr.No. 12.4- Found satisfactory.
 Witnessed sampling activity as per sample plan and approved ITP.
 Random witnessed product chemical analysis for weld metal as per ITP Sr.No.15.A.2 - Found within acceptable
limit.
 Random witnessed tensile test (Longitudinal & Transverse) for product base metal as per ITP Sr.No.15.A.3-
Found meeting the requirements.
 Random witnessed transverse tensile test for weld metal as per ITP Sr.No.15.A.4- Found meeting the
requirements.
 Random witnessed Charpy V- notch impact test for Pipe Base, Weld and HAZ (FL, FL+2, FL+5) as per ITP
Sr.No.15.A.5- Found meeting the requirements.
 Random witnessed DWTT test at 0 ‘C as per ITP Sr.No.15.A.6- Found meeting the requirements.
 Random witnessed Guided bend test as per ITP Sr.No.15.A.7- Found satisfactory.
 Random witnessed Hardness test as per ITP Sr.No.15.A.8- Found meeting the requirements.
 Random witnessed Macrograph examination as per ITP Sr.No.15.A.9- Found meeting the requirements.

Identification: Nil
Note: 16” OD x 10mm WT – Weldability under progress.

Format FIR r5 – 19th Aug 2015 Page 4 of 5

 FIELD INSPECTION FIR No:
Bureau Veritas REPORT JSL/KAN/OGC/92091/FIR/015
(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 26/06/2021

B] Details of Inspection Carried out :

Remark: Photographs not attached due to USB access not permitted to JSL premises.

Attending Inspectors: Kaushikkumar Patel & Mohit Solanki (Day Shift) & Ramdeo Yadav (Night Shift)
Category: (1) Accepted, (2) Conditionally Accepted, (3) Re-Inspection Required, (4) Rejected, (5) Advice / Instruction from Client Required.
Inspection Date(s): ANY NON Yes
17/06/2021 to CONFORMITY
25/06/2021 FOUND? No

Complete
Inspection Place(s): ORDER
JCO – III, Jindal Saw Kaushikkumar Patel
STATUS
Ltd, Nanakapaya, Balance Supplier’s Signature & Date Date: 26.06.2021
Mundra Telephone No. Mobile No. +91-9687000073

Format FIR r5 – 19th Aug 2015 Page 5 of 5