WORK PROCEDURE FOR INSTALLATION OF WALL TOTAL 28 PAGES

EXHAUST FAN & LOUVER VENTILATION (Including Cover)

● PROJECT CODE : B50532EA Purpose

● PROJECT NAME : MASINLOC POWER PLANT EXPANSION
□ For Information
PROJECT
□ For Review
● DOCUMENT NO.: 0-WD860-CA731-00352
● TITLE : WORK PROCEDURE FOR INSTALLATION OF WALL ■For Approval
EXHAUST FAN & LOUVER VENTILATION □For Construction
● OWNER : MASINLOC POWER PARTNERS CO.,LTD.
□ As Built

Pack,
September Ramil Nam,
A For Approval Hyeon J.W Do J.H.Lee H.S.Woo
9, 2017 Cervera KiYoon
Woo

Rev. PREPARED REVIEWED APPROVED CHECKED REVIEWED APPROVED

DESCRIPTION DATE
No. GTC VPCI
Owner

Contractor
 TABLE OF CONTENTS

1.0 PURPOSE………………………………………………………………….. 3

2.0 SCOPE……………………………………………………………………… 3

3.0 ROLES AND RESPONSIBILITIES……………………………………… 3

4.0 RESOURCES ……………………………………………………………… 4

5.0 PROCEDURE ……………………………………………………………… 5

6.0 ENVIRONMENT, HEALTH AND SAFETY……………………………… 12

7.0 ATTACHMENT …………………………………………………………….. 13

Attachment # 01. Job Environment and Safety Analysis

Attachment # 02. Risk Assessment

1.0 PURPOSE
 The methodology covers the procedure to be followed for the sequence of work relating to onsite
installation of Wall Exhaust Fans and Louver Ventilation and checking as per required to satisfy the
specifications, codes and standards being implemented on Masinloc Power Plant Expansion Project.

2.0 SCOPE
This procedure is applicable in accordance with approved for construction drawings.

2.1 PROCEDURE
a. Construction Schedule
b. References
c. Surveying
d. Execution

3.0 ROLES AND RESPONSIBILITIES

3.1 VPCI Project Manager - shall be the overall responsible for the implementation of this
procedure ensuring that works are completed on schedule and in conformity with
drawings and specifications.

3.2 VPCI Project EHS Manager shall ensure safe implementation of this procedure promoting an
Incident and Injury Free environment.

3.3 VPCI & GTC Global Inc. QA/QC Engineer shall be responsible for the implementation
of construction specification and standards and see to it that this written method
statement of the work shall be carried out.

3.4 GTC Global Inc. Construction Manager – shall have the overall responsibility for the
direction, monitoring, coordination and control of all the construction activities attached
and related to concrete works and the overall Health and Safety procedure.

3.5 GTC Global Inc. HSE Supervisor along with the Safety Officer shall ensure
implementation of all safety procedures, safety measures related to the nature of works
being carried out and in accordance with the HSE Plan.

3.6 GTC Global Site Supervisor shall be directly involved in the planning and execution of
the activities. He shall be responsible for the preparation of work plan, safety action
plan and safety.

4.0 RESOURCES
4.1 Manpower

Site Manager 1
QA/QC Engineer 1
Site Engineer 1
Safety Officer 2
Foreman 1
 4.2 Equipment& Tools

Open Wrench 4
Rivet Punch 2
Vice Grip 2
Portable Grinder 2
Cut-off Wheel 1
Hammer 4
Electric Drill with Steel 3
Bit/Masonry Bit
Flat Screw driver 4
Philips Screw driver 4
Sealant Gun 2
Chain Block (1 Ton) 1

.0 PROCEDURE
5.1 CONSTRUCTION SCHEDULE

No Description 6 7 8 9 10 11 12

Central Control
1
Building
Water
2 Treatment
Building

3 FGD Building
 Intake
4 Electrical
Building

5.2 REFERENCES
1) International Building Code (IBC)

2) American Society of Heating, Refrigerating and Air Conditioning Engineers Handbook

(ASHRAE)

3) Sheet Metal and Air Conditioning Contractors National Association Inc.(SMACNA)

5.4 SURVEYING
5.4.1 Start to end elevation or bottom of Exhaust Fan (B.O.EF) or Bottom of Louvers
(B.O.L.) shall be indicated in the approved for construction drawings or other
documents, unless otherwise stated.

5.4.2 Surveyor will set coordinates reference location from either center of column and
offset 1 meter from the finish floor line as indicated in approved for construction
drawing or other documents, unless otherwise stated.

5.5 EXECUTION

5.5.1 Shop Drawing/IFC Drawings

5.5.1.1 The Subcontractor shall submit shop drawings as necessary to the Engineer for
his approval prior to the commencement of the Wall Exhaust fan & Louver
Installation.

5.5.1.2 The Subcontractor shall review IFC Drawings, Manufacturers Catalogue and
Shop drawings to incorporate any clash and discrepancy on the issued approved
plans.

5.5.1.3 The Subcontractor shall proposed detailed mounting support on wall exhaust fan
installation and Louver ventilation installation, size, spacing and configuration
before commencement of the installation works.

5.5.2 Preparation
5.5.2.1 Prepare issue slip for the release of materials to be used from laydown area to site
area. Upon secure the signatories for release of required material on lay down area.
Provide transport to transfer to Installation site area. During Pull out of Materials
inform VPCI Material Inspector to witness the opening of material package for
defects and damages to properly report if need rectification or replacement of the
materials.

5.5.1.1 Designate a proper staging area for site installation. When materials laid down on
site provide wood planks and cover with blue sack for proper materials handling and
storage. Ensure proper storing and handling of the Wall exhaust fans and Louvers
without damaging the surface.
 5.5.1.2 Check the manufactured wall Exhaust fan and louvers, should be fabricated with tag
number labelled and should receive at site with compliance to specifications and
approved shop drawing. Check the Manufacturers manual and Louver technical
specifications in preparation for installation as per approved construction drawings.

5.5.1.3 Prior to start of activity, area and access will be inspected to ensure that the area is
ready for the work to start.

5.5.1.4 Prepare a layout of Exhaust fan and Louvers dimensions and location from provision
block out as per construction drawings elevation indicated.

5.5.1.5 All installation shall be coordinated to all trade services.

5.5.3 Wall Exhaust Fan Installation Works (For Steel Frame Structure)

5.5.3.1 Check drawings and determine the dimension of the Wall Exhaust fan to the size of
the provision wall opening. Confirm the wall opening size if no conflict with the
Exhaust fan size and other trade contractor works that will pass thru wall with
reference from survey points. (see manufacturers Wall exhaust fan technical
specifications. See Figure 1 & 2.

5.5.3.2 For a Steel structure. Make markings of final location of Wall exhaust fan
mounting hole with marker on four corners. Make hole with Electric drill with steel
bit 12 mm Ø on which the marked location.
 Figure 1 : Front View of Wall Exhaust Fan

 GIRTH & PANEL

 CONCRETE
 BLOCK
 Figure 2 : Side View of Wall Exhaust Fan

5.5.3.3 Prepare the bolt, nut & washers 10mm Ø x 35mm L x 4 pcs. and Lift the wall exhaust
fan to its mounting position using chain block (1 ton). Consider anchor manufacturer’s
recommendation for mounting the wall exhaust fan.

5.5.3.4 Position well the Hole of the frame of the wall exhaust fan to the hole of its final
location on the building steel frame.

5.5.3.5 Hand Fix the 4 pcs x 10 mm Ø x 35 mm L, bolt, nut and washers to the Steel frame of
the building and wall exhaust fan.

5.5.3.6 Check the plumbness of the Wall exhaust fan using the Level bar its Horizontal
and vertical plumbness, check also the elevation of the Exhaust fan (B.O.EF)
bottom of Exhaust fan.

5.5.3.7 After Levelling, Tighten the bolts, nut and washer to final fix the WEF using ratchet or
open end wrench.

5.5.3.8 After fixing; the supporting frame must properly flushed with the steel structure
and properly sealed at the seams to ensure no water ingress through the cut-out
points.
5.5.4 . Wall Exhaust Fan Installation Works (For Concrete poured Structure)

5.5.4.1 Check drawings and determine the dimension of the Wall Exhaust fan to the size of
the provision wall opening. Confirm the wall opening size if no conflict with the
Exhaust fan size and other trade contractor works that will pass thru wall with
reference from survey points. (see manufacturers Wall exhaust fan technical
specifications. See Figure 1 & 2.
5.5.4.2 For a Concrete poured structure. Make markings of final location of Wall
exhaust fan mounting hole with marker on four corners.

5.5.4.3 Drill a hole with Electric drill with masonry bit 12 mm Ø x 100 mm depth into the
marked location as per approved for construction drawing.

5.5.4.4 Install the 10mm Ø insert or anchor shield into the hole by hammering the insert
puncher to fix the anchor or insert to its place. (see figure 2 for Detailed mounting
of Wall Exhaust fan.)

5.5.4.5 Prepare the bolt, nut & washers 10mm Ø x 35mm L x 4 pcs. and Lift the wall exhaust
fan to its mounting position using chain block (1 ton). Consider anchor manufacturer’s
recommendation for mounting the wall exhaust fan.

5.5.4.6 Position well the Hole of the frame of the wall exhaust fan to the hole of its final
location on the building concrete structure.

5.5.4.7 Hand Fix the 4 pcs x 10 mm Ø x 35 mm L, bolt, nut and washers to the concrete
poured wall of the building and wall exhaust fan.

5.5.4.8 Check the plumbness of the Wall exhaust fan using the Level bar its Horizontal
and vertical plumbness, check also the elevation of the Exhaust fan (B.O.EF)
bottom of Exhaust fan.

5.5.4.9 After Levelling, Tighten the bolts, nut and washer to final fix the WEF using ratchet or
open end wrench.

5.5.4.10After fixing; the supporting frame must properly flushed with the concrete structure
and properly sealed at the seams to ensure no water ingress through the cut-out
points.

5.5.5 Louver Ventilation Installation Works (For Steel Frame structure)

5.5.5.1 Check drawings and determine the dimension of sand trap louvers to the size of the
provision wall opening. Confirm the wall opening size if no conflict with the Louver
size and other trade contractor works that will pass thru wall with reference from
survey points. (see manufacturers technical specifications).

5.5.5.2 Check the inside part of the louver if have holes for mounting. If don’t have make hole
3/8” (10mm) first using electric drill with steel bit which is properly distance for firm
mounting depending on the louver dimension size.

5.5.5.3 For a Steel frame structure. Make markings of final location of sand trap louvers
mounting hole with marker on each hole on the mounting side of the STL. Make
hole with Electric drill with steel bit 12 mm Ø on which the marked location. (See
Figure 3 : Sand Trap Louver).

5.5.5.4 Prepare the bolt, nut & washers 10mm Ø x 35mm L and Lift the Sand trap louver to its
mounting position using chain block (1 ton). Consider anchor manufacturer’s
recommendation for mounting the intake Sand trap louver ventilation.
5.5.5.5 Position well the Hole of the frame of the STL to the hole of its final location on the
building steel frame.

5.5.5.6 Hand Fix the 10 mm Ø x 35 mm L, bolt, nut and washers to the Steel frame of the
building and the Sand trap louvers.

5.5.5.7 Check the plumbness of the STL using the Level bar its Horizontal and vertical
plumbness, check also the elevation of the STL (B.O.STL) bottom of Sand trap
louver.

5.5.5.8 After Levelling, Tighten the bolts, nut and washer to final fix the STL using ratchet or
open end wrench.

5.5.5.9 After fixing; the supporting frame must properly flushed with the steel structure
and properly sealed at the seams to ensure no water ingress through the cut-out
points.

5.5.6 Louver Ventilation Installation Works (For Concrete poured structure)

5.5.6.1 Check drawings and determine the dimension of the Sand trap louver to the size
of the provision wall opening. Confirm the wall opening size if no conflict with the
STL size and other trade contractor works that will pass thru wall with reference
from survey points. (see manufacturers Sand trap louver technical
specifications.)

Figure 3 : Dimension of Sand trap louver

5.5.6.2 Check the inside part of the louver if have holes for mounting. If don’t have make hole
3/8” (10mm) first using electric drill with steel bit which is properly distance for firm
mounting depending on the louver dimension size.

5.5.6.3 For a Concrete poured structure. Make markings of final location of Sand trap
louver mounting hole with marker on each hole on the mounting side of the Sand
trap Louver.

5.5.6.4 Drill a hole with Electric drill with masonry bit 12 mm Ø x 100 mm depth into the
marked location as per approved for construction drawing.

5.5.6.5 Install the 10mm Ø insert or anchor shield into the hole by hammering the insert
puncher to fix the anchor or insert to its place.

5.5.6.6 Prepare the bolt, nut & washers 10mm Ø x 100mm L and Lift the Sand trap louver to
its mounting position using chain block (1 ton). Consider anchor manufacturer’s
 recommendation for mounting the Sand trap louver.

5.5.1.1 Position well the Hole of the frame of the STL to the hole of its final location on the
building concrete structure. (See Figure 3 ).

Figure 4 : Details of mounting Hole inside sand trap louver

5.5.1.2 Hand Fix the 10 mm Ø x 100 mm L, bolt, nut and washers to the concrete poured wall
of the building and STL.
5.5.1.3 Check the plumbness of the STL using the Level bar its Horizontal and vertical
plumbness, check also the elevation of the Sand trap louver (B.O.STL) bottom of
Sand trap louver.

5.5.1.4 After Levelling, Tighten the bolts, nut and washer to final fix the STL using ratchet or
open end wrench.

5.5.1.5 After fixing; the supporting frame must properly flushed with the concrete structure
and properly sealed at the seams to ensure no water ingress through the cut-out
points.

Figure 5: Sand Trap Louver

6.0 Environment, Health and Safety

 6.1 All personnel must wear appropriate PPE at all times. Personnel are empowered to stop
work if safety precautions are not in place.

6.2 The Job Site Supervisor shall ensure that all Safety requirements are put in practice, copy of
MS and JHA (Attached) are available on site for guidance and consultation.

6.3 Contractor Safety Representative shall carry out the safety site inspection to ensure the
safety requirements laid out in the safe work plan are followed during and after the completion of
the works.

6.4 Job Site Supervisor and Safety Representative shall be present at all time while works are in
progress.

6.5 Appropriate PTW to be prepared and implemented, modification without OWNER approval is
prohibited.

6.6 Assessed risk as necessary and communicated to concerned parties prior to start of any
work.

6.7 Safety briefing / Tool box talk must be conducted by Supervisors prior to start of work in the
language of workforce.

6.8 Incidents and injuries, damaged to property or near misses should be reported.

6.9 Good housekeeping to be maintained during the execution of activity.

6.10 A clear and good communication must be maintained by all personnel involved on the
activity.

6.11 Personnel must be trained/experienced and familiarized with the scope of works to be
undertaken. The location of marshalling point must be identified, emergency evacuation
procedure must be clear to all workers, exercises must be conducted.

6.12 Contractor Safety Manager / Representative shall review Safety Action Plan.

7.0 Attachment

Attachment # 01. Job Environment and Safety Analysis

Attachment # 02. Risk Assessment
Attachment # 01.

Job Environment and Safety

Analysis
Attachment # 02.

Risk Assessment