Doc. No.

S340HAL-SRX-P-REP-0006
Rev. A1 Equipment No V-301
SIZING CALCULATION FOR FUEL GAS KOD-GS7
Date 01/08/2019
Prepared by DCP Checked by PMF

Simulation Reference:5% Water cut feed compositions

Location: GUDA SOUTH 7

PFD: S340HAL-GS7-P-PFD-0001-01
H & MB: S340HAL-GS7-P-PFD-0001-02 & 03

Basis:
1 2 % by volume of total plant liquid capacity in inlet stream is considered.
2 The properties of gas is obtained from HMB.
3 For Calculation Methodology refer Section 9.5 of the report.
4 The input parameters are as follows:

Unit Gas Liquid Unit Gas Liquid Remarks

Temperature ˚C 60 60 F 140 140

Pressure barg 2.000 2.00 psig 29 29.00
Mass Flow kg/hr 1040.64 304.56 lb/hr 2293.58 671.25
Liquid Volume Flow barrel/day 50 barrel/day 0 50
Mass Density Kg/m3 2.27 920 lb/ft3 0.1476 57.42
Molecular Weight 18.27 - 18.27 -
Std Gas Flow MMSCFD 1 0 MMSCFD 1 0
Viscosity Pa-s 1.2E-05 0.001089 cP 0.012 1.089
Z Factor 0.992 - 0.992 -
##################### -1168.083
1.0002

458.43
0.1273
4.4974
 Doc. No. S340HAL-SRX-P-REP-0006
Rev. A1 Equipment No V-301
SIZING CALCULATION FOR FUEL GAS KOD-GS7
Date 8/1/2019
Prepared by DCP Checked by PMF
Two Phase (Gas - Oil) Vertical separator: As per API 12J

INPUT PARAMETERS
Qg 1 mmscfd Gas rate (with 20% design margin)
Qo 50 bbl/d 9.20065E-05 m3/sec Oil rate (Assumed)
P 43.7 psia 301.300894 kPa Operating pressure
T 140 oF 60 ˚C Operating temperature
T 600 oR 60 ˚C Operating temperature
MW 18.3 lb/lbmole 18.27 kg/kgmole Molecular weight
t 1 minutes 60 seconds Retention time (Refer Table 2)
Z 0.992 Gas compressibility
µg 0.012 cP 1.2E-05 Pa-s Gas viscosity
H 10 ft 3.048 m Shell height (actual)
K 0.12 ft/s 0.036576 m/s Refer Table 1
NLL 50% Normal liquid level (assume)

CALCULATIONS EQUATIONS TABLES

Step 1: Determine gas and oil properties
ρg 0.148 lb/ft3 2.363524216 kg/m3 Gas operating density Table 1
ρo Typical K factor
55.3 lb/ft3 850 kg/m3 Oil operating density Height, ft
range
. 5 0.12 to 0.24
Step 2: 10 0.18 to 0.35
Va 2.32 ft/s 0.706825251 m/s
Qg,a 4.50 ft3/s 0.417817887 m3/s Actual volume flow of gas Table 2

Ag,min Retention time,

1.94 ft2 0.180173093 m2 Minimum gas flow area Oil Gravities minutes (Typical)

Dmin 19 in 478.9298136 mm Minimum ID of separator Above 35 oAPI 1

20 to 30 oAPI 1 to 2
Dselected 24 in 609.6 mm Next larger and appropriate size 10 to 20 oAPI 2 to 4
AActual 3.139 ft2

VActual 1.43 ft/s

Hselected 6.6 ft 2000 mm Shell height
H/D 3.3 unitless 3.2808399 Refer Note 4 OK

Step 3: Manipulate NLL and H to get

Liquid volume (excluding bottom appropriate W.
V 1.8 bbl 0.291879691 m3
head)

Liquid capacity of separator should

W 2644 bpd 17.51278195 m3/hr be more than 50 bpd (input value) OK OK

NOTES
1. The maximum allowable superficial velocity calculated from the above factors is for separators normally having a wire mesh mist extractor. This rate should allow all
liquid droplets larger than 10 microns to settle out of gas.
2. Additional resource for K factor from GPSA Engineering Data Book:
Pressure, barg K factor, m/s Adjustment of K factor for pressure
0 0.11 Pressure, psig % of Design value
7 0.11 Atm. 100
21 0.10 150 90
42 0.09 300 85
63 0.08 600 80
105 0.07 1150 75

GPSA Notes:
1. K = 0.107 at a gauge pressure of 7 bar. Subtract 0.003 for every 7 bar above a gauge pressure of 7 bar.
2. For glycol or amine solutions, multiply above K values by 0.6 - 0.8.
3. Typically use one-half of the above K values for approximate sizing of vertical separators without mesh pads.
4. For compressor suction scrubbers and expander inlet separators, multiply K by 0.7 - 0.8.
3. Additional resource for retention times from gas Conditioning and Processing, Volume 2.
Natural gas-oil 1 to 3 minutes
Lean oil surge tanks 10 to 15 minutes
Fractionation feed surge tanks 8 to 15 minutes
Refrigerant surge tanks 4 to 7 minutes
Refrigerant econonomizers 2 to 3 minutes
4. As per GPSA, typical vertical H/D ratios are normally in the 2 to 4 range.
 Doc. No. S340HAL-SRX-P-REP-0006
Rev. A1 Equipment No V-301
SIZING CALCULATION FOR FUEL GAS KOD-GS7
Date 8/1/2019
Prepared by DCP Checked By PMF
G/L Level controls (Calculated)

Minimum required height, Minimum required time, Height between levels, Heights from bottom, Liquid hold up, Hold up
Description Condition
mm s mm mm m3 time, s

LZA LL 300
LICA L 150 600 200 500 0.058 634.44 1
LICA H 350 180 350 850 0.102 1110.27 1
LZA HH 150 600 200 1050 0.058 634.44 1

Height
Description
(mm)
Height from BTL to LALL 300
Height from LALL to LAHH 750
Height from LAHH to Feed Nozzle 300
Height from Inlet Nozzle to 300
Demister Bottom
Height of Demister Pad 150
Height from Top of Demister to 200
Top tanline
Total Height 2000
 Doc. No. S340HAL-SRX-P-REP-0006
Rev. A1 Equipment No V-301
SIZING CALCULATION FOR FUEL GAS KOD-GS7
Date 8/1/2019
Prepared By DCP Checked By PMF

Data based on Maximum conditions

Inlet Fluid Data

Fluid Gas
Temperature 60 deg C
Pressure 2.00 bar g
HC Liquid Flow Rate 0.08 kg/s 0.1 kg/s 0.0001 m3/s
HC Liquid Density 920.00 kg/m3
HC Liquid Viscosity 1.0890 mPa.s
HC Gas Flow Rate 0.29 kg/s 0.29 kg/s 0.1273 m3/s
HC Gas Density 2.270 kg/m3
HC Gas Viscosity 0.0120 mPa.s
Total= 0.37 kg/s 0.1274 m3/s

Mixture Density 2.932 kg/m3

Type 2 Phase Vertical Vessel

Feed Inlet Device No Inlet Device

Nozzle Sizing
Feed Inlet Nozzle
Criterion ρmVm2 ≤ 1400 Pa Inlet Device No Inlet Device
rm= 2.932 kg/m3
V2m= 477.452
Vm= 21.851 m/s
Feed Inlet Nozzle Diameter 0.086 m
86.161 mm
N1= 3 in ID= 76.2 mm
0.0762 m
rm= 2.932 kg/m3
Vm= 27.936 m/s
V2m= 780.447
rmVm2= 2288.448 ≤ 1400 NOT OK

Gas Outlet Nozzle

Criterion rGVG2 ≤ 4500 Pa
rG= 2.270 kg/m3
VG= 44.524 m/s
Gas Outlet Nozzle Diameter 0.060 m
60.338 mm
N2= 2 in ID= 50.8 mm
0.0508 m
rG= 2.270 kg/m3
VG= 62.812
rGVG2= 8955.856 <4500 Pa NOT OK

Oil Outlet Nozzle

V <1m/s
Diameter 0.011 m
10.819 mm

N3= 2 in ID= 50.8 mm

0.0508 m
Velocity, V 0.0454 OK