Elkem Microsilica®
for high performance concrete&
Healthy concrete structures
For over 30 years, the world’s most prestigious
construction projects have put their trust in Elkem
Microsilica®
Microsilica is the clean, safe mineral concrete additive
that helps make concrete more durable, giving longer
service life and lower maintenance costs, especially in
seawater and other aggressive environments.
With durability and sustainability requirements
becoming ever more demanding — Elkem Microsilica®
will continue to be at the heart of innovation in concrete.
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*
eThis is Elkem Microsilica*
Manufactured by Elkem during high
temperature production of silicon &
ferrosilicon, Elkem Microsilica’ is the
uniquely pure and efficient mineral
additive that can be added to a
concrete mixture to dramatically
improve concrete performance.
Benefits for concrete technology
Comprising millions of sub-micron
sized particles of spherical,
amorphous silicon dioxide, a typical
dose of Elkem Microsilica’ added into
a concrete mixture dramatically
improves the physical particle packing
of the mix. Furthermore, the
microsilica particles provide a
pozzolanic reaction - silicon dioxide
reacting with calcium hydroxide -
enabling the highest performance in
concrete strength and durability.
Composition & Sustainability
Amorphous SiO, content of Elkem
Microsilica*is in the range 85 to 99%
Embodied CO, of microsilica is
significantly lower than Portland
cement. In a high strength concrete
mix, microsilica lowers the quantity of
Portland cement required, thereby
reducing overall CO, footprint.
Furthermore, engineers can utilise
higher strength to reduce overall
concrete volume in structures.Bridges
Many of the world's longest sea
bridges use Elkem Microsilica’ in the
concrete mix to ensure durability and
long service life. Examples include the
32 km East Sea Bridge, Shanghai
(pictured) and Tsing Ma Bridge, Hong
Kong.
Microsilica reduces the permeability of
concrete, increasing its resistance to
sulfates, chloride ingress and
reinforcement corrosion.
Buildings
Elkem Microsilica’ is used to make the
high performance concrete that is
essential for constructing the world's
tallest buildings, such as the record
breaking Burj Khalifa in Dubai,
In this application microsilica is used
as a cost effective means to increase
the compressive strength of the
concrete mix. The increased strength
is a result of microsilica’s particle
packing & pozzolanic reaction.
Tunnels
For tunnel and mining applications,
Elkem Microsilica® is used in a variety
of ways. In sprayed concrete
(shotcrete) mixtures, the microsilica
particles make the concrete mixture
more cohesive, reducing rebound and
wastage. In many situations,
microsilica’s ability to increase
concrete strength and reduce
permeability is also beneficial.Ultra-high performance concrete
Ultra-high performance concrete
(UHPC) represents the next
generation of concrete technology.
There is growing awareness of the
value of using higher strength
coneretes. Typically UHPC has
strength exceeding 150 MPa. Elkem
Microsilica’ contributes to UHPC by
pozzolanic reaction & optimising
particle packing of the mixture
Applications include offshore wind
turbine foundations.
Quality
Elkem’s Management System for
development, processing and supply
of Elkem Microsilica’ is certified to the
Quality Management System
Standard ISO 9001:2008
Our QA laboratories are located in
Kristiansand, Norway and Shanghai,
China.
Easy to use
Available worldwide, Elkem
Microsilica’ is supplied as a dry
powder, packaged in either bags or
bulk tanker. In some regions Elkem
may be able to supply microsilica in
liquid form:
For most concrete applications,
microsilica is simply weighed into the
concrete mixer and mixed thoroughly
with the other concrete materials until
full dispersion of the microsilica
particles is achievedProduction of Elkem Microsilica*
Microsilica arises as a by-product
during the manufacture of
metallurgical silicon & ferrosilicon. It
initially takes the form of ultra-fine dry
powder (average particle size 0.15p),
with very low bulk density.
To improve handling & transportation ,
the microsilica powder is usually
subjected to a ‘densification’ process,
thereby increasing the bulk density
from around 300 to 600kg/m*
Specifying microsilica for projects
Globally, the two most commonly
specified international Standards for
microsilica are ASTM C1240 and EN
13263. Other national Standards
have been published, including
Japan, Brazil, India, China & Canada.
Photo (left) shows microsilica
concrete being used to construct high
performance concrete elements for a
coastal sea defence projectin UK.
Elkem’s pioneering work
Microsilica has been used as an
additive to improve concrete
properties since the 1950s
Commercial development of
microsilica began in the 1970s with
Elkem Microsilica* being a registered
trademark belonging to Elkem Silicon
Materials of Norway.
Today more than 10 million cubic
metres of high performance
microsilica concrete are produced
worldwide every year.Elkem — A World Class Producer
Belonging to the China National Bluestar family, the
Elkem Group is part of an international enterprise
specialising in chemicals and materials, employing
more than 25,000 people worldwide.
Excellence
Innovation
Quality
One of the most recognised brands in the industry,
Eker leads the market in advanced high-temperature
furnace technology and process operations.
Our vision: to be among the world’s leading companies
in environmentally friendly production of silicon related
materials.
Seer teens
RnElkem Silicon Materials — at your service
Elkom Silicon Matorals is the world's largest 60 years of research and practical use have led to
Supplier of microsilica and we are the leader in microsilca becoming a key component for the
marketing and implementing microsiica ‘enhancement of concrete properties including
technology worldwide. We also actively
Participate in intemational development of + improved pumpabilty
technical and quailty standards.
less segregation
Elkem Silicon Materials offers total package to + increased strength
our customers. This includes advice and
guidance with respect to materials handling and + reduced permeability to water & chlorides
technical assistance in the manufacture of high
performances concrete for a varely of applications. + high sulfate resistance
+ otter protection of steol reinforcement
‘To our customers Ekom Silicon Materials stands
for a reliable supply of qualty-assured Elkem
Microsiica®, either through our sales offices Elkom Microslica®is now used worldwide
around the world or through local representatives. wherever durability is the prime concer,
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