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PAGE NO 80 OF 84

PIPING MATERIAL SPECIFICATION


SHEET NO
PROJECT : WIS-R PROCESS PLATFORM PROJECT
1 OF 3 D16
DESIGN CODE DOCUMENT NO : C19002-PP-GEN-SPE-001

MATERIAL CA CLASS NOTE REV


ASME B31.3 SERVICE RO FEED(RF), RO REJECT(RJ)
NO NO
SDSS NIL 600 #
PIPE DATA
SIZE (NPS) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 2
NEGATIVE MILL
12.50%
TOLERANCE
PIPE ASME B36.19 ASME B36.19

SCH 80S 40S 10S 40S

THK (MM) 3.73 3.91 4.55 5.08 3.91 3.05 3.05 7.11 8.18 9.27 9.53 9.53 5 & 11
SEAMLESS SEAMLESS EF WELDED WITH 100% RADIOGRAPHY
MOC
ASTM A790 Gr. UNS S 32750 ASTM A790 Gr. UNS S 32750 ASTM A 928 CLASS 1 Gr. UNS S32750
END PE BE
NIPPLE
ASME B36.19
(100 mm)

MOC
SEAMLESS 11
ASTM A790 Gr. UNS S 32750
END END TO SUIT PIPE
SWAGE MSS SP-95 MSS SP-95
SEAMLESS SEAMLESS

MOC ASTM A182 Gr. 5, 10


ASTM A182 Gr. F53 UNS S 32750 F53 UNS S
32750
& 11
END TO SUIT
END END TO SUIT PIPE
PIPE
FITTINGS ASME B16.11 ASME B16.9
MOC ASTM A182 Gr. F53 UNS S 32750 ASTM A815 Gr. UNS S 32750 WPS ASTM A815 Gr. UNS S 32750 WPWX 3, 4,
END BUTT WELD THICKNESS SAME AS PIPE THICKNESS / SCHEDULE
BUTT WELD THICKNESS SAME AS PIPE THICKNESS / 5,11 &
SOCKET WELD 3000#
SCHEDULE 17
TYPE ELBOW, TEE,COUPLING ELBOW (LR),TEE,REDUCER(CONC OR ECC) ELBOW (LR),TEE,REDUCER(CONC OR ECC)
OLET MSS SP- 97 MSS SP- 97
MOC ASTM A182 Gr. F53 UNS S 32750 ASTM A182 Gr. F53 UNS S 32750 11
TYPE SOCKOLET 3000# WELDOLET,THICKNESS SAME AS PIPE THICKNESS / SCHEDULE

FLANGE ASME B16.5 ASME B16.5

ASTM A182 Gr. F53 UNS S 32750 ASTM A182 Gr. F53 UNS S 32750 5,6&
MOC RF-SMOOTH FINISH 15
RF-SMOOTH FINISH (32 TO 63 µ INCH AARH)
(32 TO 63 µ INCH AARH)
END 600# SOCKET WELD 600#, WELD NECK ; BORE TO MATCH PIPE THICKNESS
BLIND
ASME B16.5 ASME B16.5
FLANGE
ASTM A182 Gr. F53 UNS S 32750 ASTM A182 Gr. F53 UNS S 32750 12
MOC 600# RF SMOOTH FINISH (32 TO 63 µ INCH 600# RF, SMOOTH FINISH (32 TO 63 µ INCH AARH)
AARH)

FLANGE
ASME B16.5 ASME B16.5
(OPTIONAL-1)
5,6&
ASTM A182 Gr. F53 UNS S 32750 ASTM A182 Gr. F53 UNS S 32750
MOC
RTJ (MAX. 63 µ INCH AARH) RTJ (MAX. 63 µ INCH AARH)
15

END 900# SOCKET WELD 900#,WELD NECK ; BORE TO MATCH PIPE THICKNESS

FLANGE
ASME B16.5
(OPTIONAL-2)
5,6,
ASTM A182 Gr. F53 UNS S 32750
MOC
15 &
FF-SMOOTH FINISH (32 TO 63 µ INCH AARH) 18
END 600#, WELD NECK ; BORE TO MATCH PIPE THICKNESS
LINE BLANK ASME B16.48
ASTM A182 Gr. F53 UNS S 32750 SMOOTH FINISH
MOC
(32 TO 63 µ INCH AARH)

TYPE SPECTACLE BLIND, 600# FF SPACER & BLIND, 600 # FF

STUD BOLT ASTM A453 Gr 660 CLASS A , ASME B 1.1


HEAVY
ASTM A453 Gr 660 CLASS A , ASME B 18.2.2
14
HEX NUT
SIZE (NPS) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14
600 # SPIRAL WOUND GASKET : WND: SDSS UNS S 32750, 4.5 mm THK CNAF FILLER CENTERING-SDSS INNER RING -SDSS,
GASKET DEFAULT SELECTION
ASME B 16.20 WITH 22 HRC MAX
CONNECTING TO FLANGE(OPTIONAL) 900 # ASME B 16.20 OCT RING SDSS UNS S 32750 WITH MAX HARDNESS OF 22 HRC
RING NO
R12 R14 R16 R 20 R24 R31 R37 R45 R49 R53 R57 R62

C1 23-08-2019 ISSUED FOR CLIENT COMMENTS ADU SN GSB


REV DATE DESCRIPTION PREPD CHECKD APPRD.
PAGE NO 81 OF 84
PIPING MATERIAL SPECIFICATION
PROJECT : WIS-R PROCESS PLATFORM PROJECT SHEET NO
2 OF 3
D16
DESIGN CODE DOCUMENT NO : C19002-PP-GEN-SPE-001

MATERIAL CA CLASS NOTE REV


ASME B31.3 SERVICE RO FEED(RF), RO REJECT(RJ)
NO NO
SDSS NIL 600 #

VALVE DATA
BODY- ASTM A182 Gr. F53/ A995 Gr. 5A

TRIM- DSS UNS S32750


SIZE (NPS) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14
TYPE BALL VALVE
TAG VB-233 VB-216
END 800#, PE 600#, RF, FLGD
TAG VB-233B 7
END 800#, PE X NPTM
TAG VB-233BS (FOR 0.5" ONLY)
END 800#, NPTM X NPTM
TYPE CHECK VALVE
TAG VC-233 VC-216 (SWING CHECK) 9
END 800#, SW 600#, RF, FLGD
TYPE GATE VALVE
TAG
END
TYPE GLOBE VALVE
TAG
END
TYPE BUTTERFLY VALVE
TAG VBF-216
END 600#, RF, WAFER- LUG TYPE
TYPE NEEDLE VALVE
TAG VN-233
END 800#, SW

C1 23-08-2019 ISSUED FOR CLIENT COMMENTS ADU SN GSB


REV DATE DESCRIPTION PREPD CHECKD APPRD.
PAGE NO 82 OF 84
PIPING MATERIAL SPECIFICATION
SHEET NO
PROJECT : WIS-R PROCESS PLATFORM PROJECT
3 OF 3 D16
DESIGN CODE DOCUMENT NO : C19002-PP-GEN-SPE-001

MATERIAL CA CLASS REV


ASME B31.3 SERVICE RO FEED(RF), RO REJECT(RJ)
NO
SDSS NIL 600 #
BRANCH TABLE : API RP 14 E MAX HYDROSTATIC TEST PRESSURE PRESSURE TEMPERATURE RATING
LEGEND DIMENSION STD Kg/cm²g PSIG TEMP °F PRESSURE , Kg/cm²
TK SOCKOLET 158.18 2250 -4 to 131 105.46
MSS SP-97
TW WELDOLET
LIMITED BY CONSIDERING FLANGE AS
T EQUAL TEE
ASME B16.11 & ASME B16.9 THE WEAKEST JOINT IN THE PIPING
RT REDUCING TEE SYSTEM
TS EQUAL TEE WITH SWAGE ASME B16.9 & MSS SP-95
0.5 T
0.75 RT T
1 RT RT T
1.5 RT RT RT T
RUN PIPE

2 TK TK TK TS T
3 TK TK TK TK RT T
4 TK TK TK TK RT RT T
6 TK TK TK TK TW RT RT T
8 TK TK TK TK TW TW RT RT T
10 TK TK TK TK TW TW TW RT RT T
12 TK TK TK TK TW TW TW RT RT RT T
14 TK TK TK TK TW TW TW TW RT RT RT T
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14
BRANCH
TECHNICAL NOTES
NOTE NO RELATED DESCRIPTION
ALL PIPING SHALL MEET THE REQUIREMENTS OF ONGC FUNCTIONAL SPECIFICATION OF PIPING DESIGN 2004A REV. 9 AND READ IT CONJUCTION WITH
1 GENERAL
THE GENERAL NOTES OF THIS DOCUMENT.
MIN. NPS SHALL BE 3/4" EXCEPT FOR INSTRUMENT AIR, WATER AND VENDOR PACKAGE EQUIPMENT PIPING ( WHERE MANUFACTURER CANNOT
2 SIZE
PROVIDE >=3/4" CONNECTION).

3 COUPLING PIPE COUPLING SHALL BE USED WHEN CONNECTING PLAIN END PIPE

THE WALL THICKNESS OF REDUCING FITTING SHALL MATCH THE WALL THICKNESS OF THE HIGHER SCHEDULE PIPE WALL. THE FITTING WALL
4 REDUCED FITTINGS THICKNESS SHALL BE TAPERED AS A 1:4 GRADIENT TO ENSURE THAT THE PIPE FITTING WALL THICKNESS MATCHES THE LOWER SCHEDULE PIPE
WALL

5 BUTT WELD ALL BEVEL END SHALL BE PREPARED TO ASME B16.25

FLANGE
WHERE EVER LINE BLANK IS USED FOR 3" & ABOVE SIZES, ONE OF THE MATING FLANGES SHALL BE PROVIDED WITH TWO JACK SCREW HOLES
6 (FOR LINE BLANK
DRILLED ON THE FLANGE BOLT CIRCLE 180 ° APART COMPRISING OF 0.75" BOLT DIA .
CONNECTION)
SOCKET WELDED BALL VALVE SHALL BE PROVIDED WITH 120 mm NIPPLE ON BOTH SIDES, SCH/THK. TO MATCH PIPE ASTM A790 Gr. UNS S 32750
TYPE OF VALVE SHALL BE SELECTED AS PER P&ID REQUIREMENT.
7 BALL VALVE
BALL VALVE SHALL BE LEVER OPERATED FOR SIZES UP TO 3" AND GEAR OPERATED FOR SIZES 4" AND ABOVE & ALSO SATISFYING TORQUE
REQUIREMENT MENTIONED IN FS 2004A REV.9
ANY ONE FLANGE SHALL HAVE TWO JACK SCREW BOLT HOLES DRILLED ON THE FLANGE BOLT CIRCLE CENTER LINE AT 90 DEG FROM THE PRESSURE
8 ORIFICE FLANGE
TAPS. AS PER ASME B16.36, JACK SCREW BOLT DIA SHALL BE 3/4".
CHECK VALVES SHALL BE INSTALLED IN HORIZONTAL PIPE RUN. FOR SPECIFIC SITUATION THE CHECK VALVE CAN BE INSTALLED IN A VERTICAL PIPE
9 CHECK VALVE
RUN WHEN THE FLOW DIRECTION IS UPWARDS.

10 SWAGE FOR INSTRUMENT CONNECTION (3/4" X 1/2") CONCENTRIC SWAGE (PLE X TSE) SHALL BE USED.

11 THREADING THREADING FOR PIPE / NIPPLE / SWAGE AND PIPE FITTING IS ALLOWED FOR SIZE UPTO 0.75". RATING FOR THREADED FITTINGS SHALL BE 6000#.

BLIND FLANGE
12 (OPTIONAL)
2" BLIND FLANGE WITH 1/2" NPTF HOLE CAN BE USED FOR VESSEL MOUNTED INSTRUMENT CONNECTION.

GLOBE VALVE SHALL BE HAND WHEEL OPERATED FOR SIZES UP TO 4" AND GEAR OPERATED FOR SIZES 6" AND ABOVE & ALSO SATISFYING TORQUE
13 GLOBE VALVE
REQUIREMENT MENTIONED IN FS 2004A REV.9
TWO ADDITIONAL HEAVY HEXAGONAL JAM NUTS (AS PER ASME B 18.2.2 TABLE 10) SHALL BE PROVIDED FOR BOLT DIA 1.5" AND GREATER TO
14 HEAVY HEX NUT
FACILITATE BOLT TENSIONING.

15 FLANGE MINIMUM FLANGE GROOVE HARDNESS SHALL BE 24-25 HRC & GASKET CONTACT SURFACE SHALL HAVE A MAX. ROUGHNESS OF 63 AARH.

16 VALVE TYPE OF VALVE SHALL BE SELECTED AS PER P&ID REQUIREMENT.

17 FITTINGS WELDED FITTINGS SHALL BE 100% RADIOGRAPHED.

FLANGE
18 (OPTIONAL-2)
FLAT FACE FLANGE SHALL BE USED WHEN CONNECTING WITH GRP PIPING.

C1 23-08-2019 ISSUED FOR CLIENT COMMENTS ADU SN GSB


REV DATE DESCRIPTION PREPD CHECKD APPRD .

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