Professional Documents
Culture Documents
Design & Installation Guide: Underground
Design & Installation Guide: Underground
I N S TA L L AT I O N
GUIDE
Underground
marleypd.co.uk
Marley Underground Drainage Systems
BS 1401
BS 4660
BS 13598-2
BS 13476-3
WIS 4-35-01
FM 30637 EMS 96207
Certificate No. 88/1977
94/2985 KM 05495
98/3486 KM 682928
KM 542682
KM 542682
09/H146
KM 56157
KM 56157
11/H172
Contents
300mm Gully trap 110mm and 160mm solid wall drainage, and 150mm Quantum sewer structured wall drainage.
chamber riser base
UAR2 UG44 Chamberbase
UCC3
All products in the Sewers for Adoption range are suitable for both adoptable and non-adoptable applications.
Key features
300mm ductile
iron lid & cast
P trap
gully
•C
ompliant with Building Regulations & •C
hambers available in three sizes • F ull range of compatible pipe and
iron frame
UCL315
UG42 Sewers for Adoption fittings in sizes 110, 150 & 160mm
Bottle gully •H
igh quality, rigid for all below ground
UG50
•K
itemarked / BBA approved drainage requirements
Pipe 45° short radius
UP406 bend UB45
45° short radius
bend UB455 250mm Chamber base 450mm Inspection Chamber
Coupling Slip coupling Suitable for up to 2m in depth Suitable for up to 3m in depth
Straight channel UE405
UE407 UCC4
Long radius bend UCC250 250MM UCL125 450MM LID & FRAME
UBL488 315mm inspection chamber base INSPECTION
UCC315 CHAMBER
Diagram for illustrative purposes only 350MM REDUCED
UCLRR2
Key features of the Marley solid wall system ACCESS RING
Adoptable pipe & fittings For use with UCL125, used to
reduce 450mm chamber to
• 110mm & 160mm diameters •A
daptors to other materials • A wide range of gullies 110mm solid wall drainage 350mm to prevent man entry.
• Suitable for adoptable foul and •A
ccess fittings • Manufactured to BS EN 1401
surface water sewers • 250mm, 315mm and 450mm • BBA 88/1977 certification UCR3 450MM DEEP
INSPECTION RISER
• Private foul and surface water inspection chambers • A number of solid wall fittings are also 315mm Inspection Chamber 480mm long
applications. •A
djustable and variable bends suitable for use with 150mm quantum Suitable for up to 2m in depth
UCC5 450MM
• P lain ended and socketed pipe and highway pipes. INSPECTION
UCL315 300MM LID & FRAME or CHAMBER
110 & 160mm connections
• The flexibility to tolerate ground • A smooth bore gives good hydraulic • BBA 09/H146 & BBA 98/3486
movement without damage, whilst performance certification on Quantum Highway
withstanding the combined effects • A red stripe, printed down the • WIS 4-35-01 certification on Quantum
of backfill and loading length of the pipe, aids identification
of sewer pipe
Sewer for adoptable foul and surface
water sewers.
All products marked are fully compliant with A
• Fewer joints to reduce the likelihood
of leaks and blockages Sewers for Adoption and Building Regulations
• BBA 94/2985 certification on ADOPTABLE
• A high level of chemical resistance to Quantum Sewer for private foul and Adoptable chambers are easy to identify on
the wide range of substances found in surface water applications
both effluent and contaminated soils site due to their blue snap caps
4 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 5
Product specifications
B
A 160 UB69 30° 160 150 O 1
110 UP403 3m 128 70 O 1 110 UB410 10° 98 75 O 1
B
160 UP603 3m 182 107 O 1 110 UB420 20° 102 81 O 1
110 UP406 6m 128 70 O 1 160 UB68 15° 150 110 O 1
A Push-fit socket/spigot
160 UP606 6m 182 107 O 1
Push fit socket
B
B 110 UB4300 30° 80 80 O 4
Push fit socket
160 UMB13C 30° 105 105 O 1
A B
110 UB4100 10° 98 76 O 1
R
110 UB4200 20° 102 81 O 1
B
160 UMB11C 15° 95 95 O 1
Double push-fit socket
A
STRAIGHT COUPLINGS ADJUSTABLE BENDS
Push fit polypropylene coupling 110 UB47 21 – 90° 210 205 O 4
B B A 160 UB67 15 – 90° 285 275 O 2
110 UE407 102 50 O 20
(Supplied in U.V. resistant polythene bags) Socket should be solvent welded
A
B B
B
Push fit coupling
B 110 UE406 128 61 O 8 MULTIFLEX BENDS
A
160 UME15C 170 83 O 4 110 USB110 0 – 90° 205 205 O 1
Single socket
A
A
B
B Double socket
B
B Push fit slip coupling B
110 UE405 128 O 8
B 160 UME16C 170 O 4 C
A A
MECHANICAL BEND
A
C
B A
Loose pipe socket
B C A
110 UE400 109m 61 48 O 8
B
160 UE600 190m 107 77 O 4
A B
A
B
C
A
R B
A
110 UBL488 87½° 295 295 200 O 4 A
110 URP1 45° 164 68 70 O 10
Socket/socket B
A15 loading. Black cover with four screw fixings and seal
B C
R
B
B
EQUAL BRANCHES A=237
B=289
C=241
C
110 UY401 87½° 300 150 O 4 C
160 URP2C 45° 237 289 241 O 4
160 UY601 87½° 400 200 O 2
15 loading. Aluminium cover with two screw fixings
110 UY46 45° 320 205 205 O 4
B
110 UY466 45° 325 215 200 O 4 For use with URP1
B
Socket/spigot B
C
B
A
PRESSURE PLUG
110 UE43 110 30 O 135
C A 160 UE64 160 30 O 30
A
C Push fits into plain end of pipe
A
160 x 110 UMY12C 87½° 340 180 252 O 2 B
All socket
B
C B
C
A
ACCESS BEND
D
110 UB42 87½° 172 174 80 O 4
C
A
A With rear access, socket/spigot
A
Fitted with a twist and lock access cap which can be secured with a No. 8 screw
C B
B
C
C B
D
B
B
871/2º
B
A 87B1/2º
871/2º
D
Product specifications
400
400
400
660
B
B B 490
B
B
C
B
C
160
250mm adoptable inspection chamber Suitable for up to 2m in depth
C EFFECTIVE
45º HEIGHT
EFFECTIVE A
A
45º EFFECTIVE
HEIGHT 45º
45º HEIGHT
A
INSPECTION CHAMBER BASE Size mm Code A B C D Colour Qty DEEP INSPECTION CHAMBER RISER A Size mm Code A B C D Colour Qty
B 250 UCC250 182 394 425 B 1 450 UCR3 410 488 B 1
871/2º
400 A
A
1 2 3 4 5 6 7 8
B
17
450 UCLRR2 A 350 17 B 1
B B
B
B
B
Supplied with 4 blanking plugs. Max invert depth D D
EFFECTIVE
2m (when used with UAR2/3 riser).
HEIGHT All 110mm connections
C
DEEP INSPECTION CHAMBER RISER CLIP
EFFECTIVE
A
EFFECTIVE
HEIGHT
E E
A
UCC10D 19 204 10
D UNLESS OTHERWISE SPECIFIED: ADDITIONAL INFORMATION: CTF REFERENCES:
HEIGHT
DO NOT SCALE DRAWING
A
DIMENSIONS ARE IN MILLIMETERS IF IN DOUBT, ASK
SURFACE FINISH: N/A
TOLERANCES: ISO8062-3 DCTG 10
LINEAR: N/A
ANGULAR: N/A
PK10
BREAK SHARP
DRAWN L. RATCLIFFE
Ø450 TO Ø350
EDGES
CHK'D
CHAMBER RISER B
A3
©Wrekin Products LTD 2015 WEIGHT: CLEAR OPENING: SCALE:1:5 SHEET 1 OF 1 FORMAT
400
400
400 EFFECTIVE
HEIGHT
660
87A1/2º
D
A
B
160 B
A B
45º
EFFECTIVE
660 HEIGHT
B EFFECTIVE
A
A 490 EFFECTIVE
HEIGHT
HEIGHT
A
A
Inspection chamber B
871/2º
Lids and frames for inspection and deep inspection chambers
160
A
45º
450MM INSPECTION CHAMBER BASE Size mm Code A B C D E Colour Qty CAST IRON COVER AND FRAME Size mm Code A B C D Colour Qty
B 110 UCC3 402 651 651 50 70 B 1 B
450 UCL35 517 490 40 B 1
400 B
Supplied with 4 blanking plugs. Max invert depth 1.2m (when used with UCR2 riser). B 871/2º
3.5 tonnes. Domestic driveway loading
245mm high. All 110mm connections. A
B
C
B A C
400 A
B dimension relates to the height of side branches above invert
The ‘D’
of main channel A
C
45º
DUCTILE IRON LID AND CAST IRON FRAME
A B B
450 UCL125 547 492 48 B 1
E D
B B
B
CHAMBER RISER Size mm Code Length A B C D Colour Qty 12.5 tonnes
C
450 UCR2 390 450 B 1 C
EFFECTIVE
B EFFECTIVE C
HEIGHT
A
HEIGHT
Push fit ring seal joint into87 /2º
chamber
1
base. 430mm high, includes one 450mm seal. A
A A
For use with UCC3/5 for invert depths up to 1.2m 1
A 2 3 4 5 6 7 8
EFFECTIVE
REDUCED ACCESS RING A A
A
HEIGHT B 450 UCLRR2 350 17 B 1
D A 17
35
0 A Required for chambers over 1m in depth
C C
B
CHAMBER RISER CLIP A
UCC10 19 200 10
D D
660
490
For use with UCR2 riser POLYPROPYLENE COVER AND FRAME
B E E
450
DO NOT SCALE DRAWING
F CURRENT REVISION F
A3
B
©Wrekin Products LTD 2015 WEIGHT: CLEAR OPENING: SCALE:1:5 SHEET 1 OF 1 FORMAT
1 2 3 4 5 6 7 8
45º
450 UCL35SQ 547 494 70 B 1
Deep inspection chambers C 3.5 tonnes. Domestic driveway loading
B A
DEEP INSPECTION CHAMBER B 871/2º
110/160 UCC5 400 650 490 192 B 1
B
110 UCC450 246 610 610 50 B 1
REDUCED ACCESS RING
400
The A and B dimensions relate to the height of side branches above invert level
450 UCLRR 60 455 B 1
of main channel. C C
All socket connections.
B Provides 350mm restricted opening. Snap lock connection to the frame
A of the UCL35PP and UCL35SQ
ForAfurther information see table on page 35.
A B
C A
Product specifications C
B
B
B
B
DOUBLE BRANCH CHAMBER BASE A
C
B
B
250 UAC44 344 275 170 O 1
C
A SPARE RING SEAL B
A
B
45° equal connections 250 SR250 B 1
C
Includes two socket plugs and profiled insert A B
Maximum invert depth – 600mm
C B Optional for UCL2 PVCu lid
A
A
A
B
B
A
B
A A
C C A
B
CC B
B A
C
C
B
A
B SQUARE LID & FRAME C
C
BOTTOM OUTLET CHAMBER BODY 250 UCL3 318 20 78 B 1
C
250 UAC02 428 415 120 O 1
B
A A15 loading
Maximum invert depth to side connections – 600mm B
90° equal connections
A
A C
B 4 x 110mm upstands, 3 open connections C B
A
A B
B
C
B
B
C
C STRAIGHT DOUBLE SPIGOT OPEN CHANNEL
B
A A
A B
A
C
A
LONG RADIUS OPEN CHANNEL BEND
B
Size mm Code Angle A B C D Colour Qty
110 UCB48L 87½° 310 360 270 O 1
A C
Double spigot, keyed for sand/cement benching
A
C (R) A
B A
SLIPPER BENDS
Left hand 1
C 110 USB41 230 120 65 O 1
Right hand 1
110 USB42 230 120 65 O 1
A
B Push-fit socket, keyed for sand/cement benching.
Bend may be trimmed to adjust the angle of entry to the manhole.
B
A
A
Product specifications
C
B A
A B
B
ECCENTRIC REDUCERS C
B A B
82 – 50 SRM30 70 48 19 BG 90 C
A
B 110 – 50 SRM402 48 25 19 BG 10
UA42/RA42 A D C
B
Solvent socket to boss upstand
SQUARE HOPPER C
D
C C
B A
B A A B 110 UG48 160 142 50 O 4
A
Solvent socket, accepts 68mm downpipe inside larger boss with two
110 – 68 URM425 40 25 12 O 10 50mm boss upstands
C
D B Grating meets requirements of BS 4660: 2000 load Class K3
110 UA43 58 25 34 B 1
C A C
A
B B URM425 Solvent socket to 68mm downpipe
UA43 Universal waste to 110mm drain
GRATING ASSEMBLY
C B
AB B
A
B A
D 110 UG45 162 55 28 O 30
A C B A C A
Solvent socket
D
C Grating meets requirements of BS 4660: 2000 load Class K3
C
B
BOTTLE GULLY B A 110mm 500mm C
UA43/SA110
B
D Push fit socket outlet, three 110mm solvent weld
1
inlets with 50mm boss upstands and B
B rodding access 2
C 110 UG46 149 14 B 20
A A
3
B 750mm A
Bottle gully with back inlet plugged For use with UG45, UG47 & UG48 gully hoppers
B
110 UG50D 237 277 152 95 O 1
C
CB A15 loading
SPARE GULLY BACK PLATE
A
BOTTLE GULLY RAISING PIECE 110 UG49 150 100 16 B 20
160 UG52 160 352 O 1
C B
A A
For
C use with bottle gully UG50
A
to adjust invert levelB of trap outlet
B A
B A
B
A
SPARE BOTTLE GULLY GRID B
A L
Product specifications B
A L
INLET RAISING PIECES Size mm Code A B C D Colour Qty QUANTUM SEWER PIPE Size mm Code Length A B C D Colour Qty
A 110 UWS43 148 156 O 4 L 150 ULS13 3m O 46
C 225 ULS23 3m O 16
2 x 82mm upstands
B
300 ULS33 3m O 9
B
B 150 ULS16 6m O 46
L
Double spigot
A L
A
B
A L
B
B
18 | MARLEY Underground Drainage Systems MARLEY Underground Drainage Systems | 19
B A
A L
A
B
Product specifications D A
B
B C
A
All socket A
C
150 SR160T B 5
C
D BS 4660 seal to convert Quantum 150mm sockets
A
for use with BS EN 1401 pipe
C
UNEQUAL BRANCH A
A
150 SNC6 O 1
B
45°
B
C
A 150 x110 UMY10Q* 316 232 236 O 2 POLYETHYLENE GULLY POT LINER
UMA43
B
225 x110 UMY20 370 300 300 O 1 150 760 500 520 220 B 1
C B
A 225 x150 UMY21* 440 340 340 O 1 90 litres
300 x110 UMY30 520 375 425 O 1 760mm deep x 500mm diameter
C 300 x150 UMY31* 590 425 460 O 1
A C B 150 UMA49 920 500 680 380 B 1
B 300 x225 UMY32 700 520 480 O 1
A C 112 litres
B A * Supplied with black snap cap. 920mm deep x 500mm diameter
A To convert 150mm branch to accept 160mm solid wall pipe, a snap cap SNC6 and
ring seal SR16OT must be fitted.
PLUGS A A
B
Socket plug RODDING POINT
B
A A 150 UMJ11 160 110 O 1
A=237
B=289 45°
C=241
C
150 URP2Q 237 289 241 O 1
A End cap
Socketed with aluminium cover
150 UMK11 70 O 1
A
A
225 UMK21 95 O 1 A
B B
300 UMK31 110 O 11
SILICONE LUBRICANT
LEVEL INVERT REDUCER
C B 225 x150 UML21 200 95 90 O 1 Tub 1kg
300 x225 UML32 240 110 95 O 1 UMA41 1
Water Research Centre Approved
A
Product specifications
A A 45° A A
B 160, 250 and 315mm branch connections are spigot ended and need to be used in
conjunction with couplings and seals. For 160mm branch, use UME15C coupling. For
375 UMB3754* 225 B 1 250mm branch, use UMD23 coupling. For 300mm branch use UMD33 coupling.
Remove one snap cap and seal from UME15C to convert to 150mm quantum. The 375,
450 UMB4504* 245 B 1
450 and 600mm branches are all socketed.
600 UMB6004 325 B 1
FLEXIBLE COUPLING
250/225 UMD23 250 150 250 B 1
B
A A A A 315/300 UMD33 315 190 315 B 1
22 | MARLEY Underground Drainage Systems * Available in stock. All other products have a 28 day lead time. Seals to be ordered separately if required. MARLEY Underground Drainage Systems | 23
Design
Foul water drainage systems are generally the Department of Transport ‘Specification for Highway
designed to run at a maximum of three Works’ 2001. This requires a minimum perforated area of
Peak flow (a) litres/second PVCu pipe size (mm) Minimum gradient
quarters full bore. Pipe gradients should 1000mm2/m irrespective of pipe diameter. 60mm
24 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 25
Pipe laying
and sewers’ and BS EN 1610 Where the as-dug material is unsuitable be graded to eliminate stones exceeding recommendations of BS 5955: Part 6: Appendix A, having a
maximum particle size not exceeding 20mm.
as bed and surround, installation should 40mm and this selected material used for
‘Construction and testing of drains be carried out in accordance with the first 300mm above the pipe.
Suitable imported granular material for bedding and surrounding 10mm nominal single-size
PVCu solid wall and Quantum pipes for private and adoptable 100/110mm
14 to 5mm course graded
sewer applications is detailed in the table opposite:
10 or 14mm nominal single-size
Grading complying with the requirements of BS EN 1610. 150/160mm
14 to 5mm course graded
10,14 or 20mm nominal single-size
150/225mm and over
14 or 20 to 5mm course graded
26 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 27
Pipe laying
28 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 29
Highway drainage carrier drains Filter drains
For applications in accordance with DTp requirements, the pipe bedding and backfill For applications in accordance with DTp requirements, the pipe bedding and
details shown below are recommended for PVCu pipes, as specified in the DTp Advice backfill details shown opposite are as recommended in DTp Advice Note HA 40/89
Note HA 40/01 ‘Determination of Pipe and Bedding Combinations for Drainage Works’. ‘Determination of Pipe and Bedding Combinations for Drainage Works’.
Minimum cover to drains to be 900mm, maximum cover to be 6000mm.
Special consideration should be given to the protection of pipes from construction
Minimum trench width Y = X+300 for drains not exceeding 1.5m cover below finished level.
site traffic.
Y = X+450 for drains exceeding 1.5m cover.
300mm
50mm
50mm
min
x/6
Type ‘M’
30 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 31
Shallow inspection chambers
Typical 250mm inspection chamber 90° change of direction Typical 450mm inspection chamber 90° change of direction
250mm inspection chambers 250mm inspection chambers may be used as an alternative to
traditional manholes for invert depths up to 600mm. Intermediate
UCL2 or UCL3 lid and frame Local concrete surround depths can be accommodated by cutting the chamber riser using
a hard tipped handsaw or similar.
The UCC7 is a one piece, level invert chamber with push-fit inlet
and outlet sockets, making installation quick and easy. 250mm bottom outlet inspection chambers The 250mm bottom outlet inspection chamber UAC02 provides
UCC7 250mm
600mm
max
inspection chamber Square or circular PVCu lids and frames are available for use with a multiple collection point for branch drains from one or more
UCL2 or UCL3 lid and frame
250mm diameter inspection chambers and meet the loading dwellings and may also serve as a rodding and testing point
requirements of BS EN 124 Class A15. for the main drain. The 110mm bottom outlet ensures that
discharges from the side branches are quickly transmitted to the
An alternative to the UCC7 is the level invert chamber base UAC44 Local concrete surround
600mm max main drain which may be situated directly under the chamber or
with separate riser UAR1. Both square or circular lids and frames
UAR1 riser to one side at a lower level.
are suitable for use with this inspection chamber assembly.
The bottom outlet chamber is ideal for situations where the main
UAC02 chamber body
drain runs parallel to a building at a lower level as this allows the
UBL488
chamber to be positioned directly above the drain. Connection is
Bed and surround with
suitable granular material
long radius bend then made using a back drop arrangement with a 45° branch and
bend to the main drain.
UE407 Each chamber has four 110mm spigot inlets, three of which are
coupling open and the fourth can be opened for use if necessary. The UE43
plug can be used to blank off connections not required and the
chamber riser UAR1 cut to accommodate invert depths of less
than 600mm.
The UCL2 circular or UCL3 square lid and frame can be used to
Alternative 45º Bed and surround with
bend & branch suitable granular material provide access to the chamber at ground level.
32 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 33
Inspection chambers
34 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 35
Adoptable inspection chambers Foul sewer (adoptable)
inspection chamber
(adoptable)
sewer serves two or more properties and flows to the
(adoptable)
systems are public sewerage network. Foul sewer (adoptable) Foul manhole (adoptable)
UCC250
chamber base Granular and surround
Topsoil
UCC315
chamber base Granular and surround
36 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 37
Manholes
Open channel manholes Manhole with open channel and slipper bend Typical Quantum sewer backdrop assembly
Quantum 45° branch
250mm inspection chambers provide an alternative to pipe
traditionally constructed manholes for invert depths of up to UE407 straight Cement mortar
coupling benching
600mm and 1200mm respectively. However, at greater invert Pre-formed concrete sections
or brick built manhole
depths there will be a need to construct manholes using brick or Access
precast concrete sections. cap
For this reason a range of PVCu open channel pipes and fittings
have been designed specifically for building into brick or concrete
manholes. Each component is designed to provide a good key for 110mm Concrete
or 160mm base
sand and cement benching. drain
Where PVCu straight channel pipes and fittings are used, these
should be bedded in cement mortar on a suitably prepared UE407 45° bend
concrete base. Side branches should connect to the main straight
coupling
channel using slipper bends trimmed to the required angle of Manhole
entry, which must be less than 90° and positioned to ensure a chamber
USB41
smooth discharge into the main drain. slipper
bend
Concrete infill and benching should rise vertically from the top UE407
straight
edge of the channel to a height not less than the soffit of the 110mm UCC4 coupling 110/160mm solid Quantum
drain channel wall pipes pipe
outlet, and be sloped upwards to the wall of the manhole at a
or 150mm
gradient of approximately 1 in 12. The surface should be floated Quantum pipe
to a smooth, hard finish with 1:2 cement mortar, laid monolithic
with the benching and rounded off to a 25mm radius.
150mm
Where a 90° change of direction is required within an open concrete
surround
channel manhole the 110mm long radius channel bend UCB48L
may be used. Clayware
channel
Adoptable manholes
2-45° or
90° bend
For adoptable sewer applications manhole details should be Authority must be sought before utilising pre-formed chamber
used in accordance with the ‘Sewers for Adoption Manual’ and bases on adoptable sewer systems.
any additional requirements specified by the relevant Adopting It is recommended that ring seal couplings are located as close
Authority. as possible to entry and exit points of manholes to create ‘rocker
Concrete
All changes in direction between incoming and outgoing sewers pipes’ to accommodate any differential settlement that may base
should be accommodated within the manhole chamber as no occur following the backfilling operation.
external bends are permitted.
Straight Cement mortar
Typical manhole chamber sizes for sewers between 150mm and coupling benching
300mm diameter are as follows: Pre-formed concrete sections Typical Quantum sewer manhole connection
or brick built manhole
Depth to Pipe Soffit Chamber Size Precast concrete 150mm concrete
chamber ring surround
Less than 1m 1050 diameter
or Rocker
Joint as close
900 x 675mm as possible pipe
110mm Concrete
1m to 1.35m 1350 diameter or 160mm base
or drain
1240 x 675mm
Clayware
1.35m to 6.0m 1200 diameter channel
Straight Bed and surround
coupling with suitable
External backdrops may be used where appropriate but are granular material
subject to approval. A typical construction detail is shown
opposite.
Certain Adopting Authorities now allow the use of pre-formed Concrete
Straight base
chamber bases built into traditional manholes as shown opposite, coupling Ring seal couplings
110mm UCC450 or UCC5 110/160mm solid
providing that the directions of the sewers suit the angles of drain 450m inspection wall pipes 600mm
chamber base or 150mm
the inlets and outlet. However, prior approval of the Adopting Quantum pipe Invert level of channel and pipe to be
aligned and bedded in cement mortar
38 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 39
Gully combinations
A comprehensive range of gully components are available, allowing a wide variety of Bottle gully
gully combinations to be assembled on site to accommodate different applications. The UG50 bottle gully is ideal for new or replacement installations
and it provides the facility for direct 110mm connections and waste Rainwater pipe
pipe connections via boss adaptors.
The fully rotating gully body allows the outlet to be orientated
Square or rectangular 32, 40 or 50mm to suit the drain connection. A removable rubber plug provides
gully hoppers 32, 40 or 50mm waste pipe access for cleaning.
waste pipe UG48 square
UG52
The square or rectangular gully hoppers gully hopper The gully raising piece UG52 allows the gully to be installed at raising piece
UG47/UG48 and the gully inlet raising UG47 rectangular depths up to 520mm.
SA411, 421, 420
piece UW401 all have connections for gully hopper
boss adaptor
small diameter pipework above the trap
110mm
water level but below the gully grating. solvent socket
Installation procedure for bottle gully
Waste pipes can be connected using
standard Marley universal boss adaptors, 1. Cut raising piece to required length by saw
as illustrated. 2. Lubricate and push fit raising piece into top of gully body. 110mm outlet
The larger diameter upstands on the square 3. Gully frame spigot can then be solvent welded into top
or rectangular gully hoppers are designed of raising piece. The gully grating may be secured to the Bottle gully UG50/UG50D
to provide a solvent socket connection for frame if necessary with two 6 x 13mm self tapping pan
68mm circular rainwater pipes. head corrosion resistant screws (not supplied).
40 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 41
Transition to other systems
Marley offer a range of adaptors which allow connections from soil or rainwater to drain, Connections to other materials
making the process quick and straightforward. Marley also offer a range of adaptors allowing connections to be made to other materials, including clay. This allows for the replacement
of existing sections of the pipe or simply to connect a new system to an existing one.
waste pipework direct to drain. The SRM402 110mm PVCu pipe 110mm PVCu pipe
reducer may be used and solvent welded The UMA45 adaptor can be used to connect 160mm solid wall drainage pipes to BS EN 1401 to 150mm diameter nominal size clayware
onto a plain spigot-upstand of pipe. pipes as shown on page 45.
110mm PVCu to 40 or 32mm pipe 110mm PVCu to 50mm pipe
With the SE41 reducer a flexible
connection is provided at floor level as
this fitting push fits into a ring seal socket.
40 or 32mm pipe 50mm pipe
Standard Marley boss adaptors are used
with both types of reducer. SA421/411 boss adaptor SA420 boss adaptor
Cutting and jointing Quantum pipes
SE41 reducer SE41 reducer
Quantum pipes may be easily cut to length Pipe cut between corrugations with fine tooth saw
Ring seal socket Ring seal socket
on site if required using a fine tooth saw.
110mm PVCu pipe 110mm PVCu pipe Saw cuts should be made square to the
pipe midway between the corrugations. It
is not necessary to chamfer the end of the
110mm PVCu to 40 or 32mm pipe 110mm PVCu to 50mm pipe
pipe after cutting.
Unlike joints on standard solid wall pipe,
where the ring seal is located in a housing
within the socket, with Quantum pipe the
Rainwater pipe connections ring seal is fitted around the pipe.
External rainwater pipes usually connect direct 68mm circular rainwater pipe 65mm square rainwater pipe
to the drain or, depending on the design of
RRM425 reducer RLE2 adaptor
the sewerage system, via a gully trap.
Where rainwater pipes connect directly to RRM425 reducer
The procedure for jointing is as follows:
a drain and are of different sizes, a suitable 1. Ensure that the end of the pipe and Pipe socket or coupling
110mm PVCu pipe 110mm PVCu pipe Flexible couplings
reducer and adaptor fitting will be required. inside the socket are free from swarf,
The diameter of 110mm PVCu solid wall above grit, etc. The range of flexible couplings
and below ground drainage systems are the allow connections to be made
110mm PVCu to 68mm circular rainwater pipe 110mm PVCu to 65mm square rainwater pipe 2. Fit seal into the first corrugation of
same and therefore direct connection may between Quantum pipes and pipes
the pipe making sure that the seal is
be achieved without an adaptor. of other materials.
correctly handed, as shown right,
82mm circular rainwater pipe
and that it is not twisted.
3. Apply lubricant around the pipe seal
SRM304 reducer and inside the socket.
Quantum seal fitted in first corrugation
Ring seal socket 4. Push pipe fully into the socket either of pipe and handed as shown
by hand or by using a timber block
Quantum Flexible Other pipe
110mm PVCu pipe and lever on the other end of the pipe. pipe coupling material
Quantum couplings, bends, branches and reducers have an all socket configuration
110mm PVCu to 82mm circular rainwater pipe and jointing these to Quantum pipe is achieved in the same way as described above.
42 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 43
Transition to other systems
Flexible Couplings Quantum to thick wall clayware Quantum pipe inserted Clayware
full depth of adaptor pipe coupler
The UMA45 adaptor may be used to connect 150mm Quantum
pipe to Densleeve or Hepsleeve 188mm outside diameter
Pipe Flexible Coupling Other Pipe Material clayware pipe.
150mm clayware The adaptor is designed to allow Quantum pipe to be jointed with
150mm concrete clayware pipe using a standard clayware pipe coupler.
150mm PVCu twin wall Quantum UMA45 Thick wall
150mm Quantum
UMD17 pipe with seal adaptor with clayware pipe
(160mm outside diameter) 150mm outlet plastic fitted in 10th integral seal
Gully pot liners corrugation removed
Maximum outside diameter of pipe – 200mm
225mm clayware
225mm concrete
225mm Quantum 250mm ductile iron
UMD27 Installation procedure
(250mm outside diameter) 250mm PVCu pipes to BS 5481
Maximum outside diameter of pipe – 290mm 1. Remove factory fitted ‘T’ seal from adaptor socket.
Minimum outside diameter of pipe – 265mm 2. Fit Quantum seal on the pipe in the 10th corrugation from the end of the pipe ensuring the seal is correctly handed.
300mm clayware
300mm Quantum 300mm concrete
3. Lubricate the seal and inside the socket of the adaptor. Push the adaptor over the pipe, ensuring the pipe passes completely
UMD37 through the adaptor until the end of the pipe aligns with the end of the adaptor.
(330mm outside diameter) 315mm PVCu pipes to BS 5481
Maximum outside diameter of pipe – 385mm 4. Lubricate the adaptor spigot and push into the clayware pipe coupler up to the central register.
All 150mm Quantum sockets have been designed for use with
Quantum pipes and 160mm solid wall pipes to BS EN 1401. To
adapt a Quantum fitting to accept 160mm solid wall drainage
pipe, a snap cap SNC6 and seal SP160T must be fitted to the end
Clayware
of the socket to enable a connection to be made, as shown right. Solid wall PVCu pipe to clayware pipe coupler
The UMA45 adaptor can also be used as supplied to connect
150mm UME15Q 160mm solid 160mm solid wall PVCu pipe to clayware drainage, as shown right.
Quantum pipe coupling wall pipe
44 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 45
Installation Testing
Future connections Testing drainage systems Water jetting PVCu drains and sewers
If a drainage system is likely to be extended in the future, branches at appropriate Air or water testing of systems should be High pressure water jetting is now used The Code of Practice recommends a
locations should be installed with the branch pipes blanked off with socket plugs. carried out as required by the particular extensively and is a recommended technique maximum jetting pressure of 180 bar (2600
However, should it be required to install a new branch connection into an existing drain approving Authority. Reference should for the general cleaning, de-scaling and psi) for PVCu pipes, when using a standard
the following procedure should be adopted: be made to the following documents for removal of blockages from both Marley solid jet head.
1. Materials required:- guidance: wall pipes and Quantum drainage systems. Where the distance from the access point
Branch fitting of appropriate size. Building Regulations Part H-Clause 2.26. The Code of Practice for Sewer Jetting to the blockage exceeds the travel capability
Section of existing
Two short lengths of pipe (minimum length 300mm). pipe to be removed
BS EN 1610: 2015 Sections 12 and 13. published by The Water Research Centre of the standard jet head running at 180
Quantum pipe seals. contains detailed guidance on the use bar (2600 psi) the use of a low impact jet
Two slip couplings. It is recommended that air test method LA of this type of equipment for drain and head will allow higher pressures (thus great
is adopted. However the standard water sewer maintenance. Adherence to the running distance) to be achieved without
2. Fit the two short lengths of pipe into the branch fitting using the standard jointing Slip coupling
test can also be used.
procedure shown on page 44. Mark ends of pipe at half a coupling depth. recommendations contained in this increased risk of pipe damage.
Due to the non-absorbent nature of plastic document is strongly advised when jetting all The jet head manufacturer’s
3. Use this assembly to mark the length of existing pipe to be removed and then cut out Branch
materials the one hour conditioning period pipe materials.
the section of pipe. recommendations for maximum operating
is not necessary prior to commencing a The Code of Practice recommends for all pressures should be observed when using
Slip coupling
4. Ensure the ends of the existing pipe are free from dirt, swarf, etc. water test. house drainage systems and sewers where these types of jet head.
Slip coupling Branch Slip coupling
Lubricate two slip couplings and slide fully over the ends of the existing pipe past the exact details of the condition, age and
Rodding equipment
first corrugation. pipe material cannot be verified that a
Marley underground drainage systems jetting pressure of 130 bar (1900 psi) is not
5. Fit Quantum pipe seals to the first corrugation of each pipe end with the seals handed may be rodded using continuous flexible exceeded.
as illustrated to allow the couplings to slide back over the seals. rods, sectional polypropylene rods or other
Independent jetting trials for blockage
6. Lubricate all pipe seals and place branch assembly into position with branch pipe in similar flexible systems. Rodding heads
clearance in PVCu pipes have conclusively
desired plane. should incorporate a guide roller, and rigid
demonstrated that the improved hydraulic
couplings between sectional rods should
7. Slide couplings back over joints using marks to ensure couplings are centralised on performance and smoother internal bore
not exceed 100mm in length.
joints. allows most types of blockages to be
The above method of constructing a new connection to an existing drain meets the removed using standard rear facing jet
Pointed or boring type metal fittings
requirements of BS EN 1610: 2015 Clause 9-2. nozzles at jetting pressures well below the
are not recommended. Mechanical
Pipe seals to be handed as maximum recommended in the Code.
A Quantum branch fitting can be installed into an existing concrete shown to allow couplings rodding techniques may be used with the
or clayware drain by following a similar procedure as described to slide back over joint exception of rotating toothed root cutters. The Code of Practice recommends for all
above but utilising appropriate flexible coupling in place of the slip couplings. These devices were primarily designed for pipe materials that static jetting above 1900
use on traditional pipe materials where psi is used only following confirmation that
joint failure has occurred and allowed the pipeline being jetted is in good structural
the ingress of roots. The incidence of condition. Where up to date and accurate
PVCu ring seal joints failing in this way is records of the condition of the sewer are
extremely rare. unavailable a CCTV survey may be required
prior to jetting above 1900 psi.
46 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 47
Safety
FLOWLOC
should preferably be loaded and unloaded by or have been removed from pre-packed
hand but if mechanical equipment is utilised, bundles should be stored on a reasonably
web or rope slings are recommended. flat, level surface on timber battens not less
Larger quantities of pipes are delivered in than 75mm wide spaced at a maximum of
VORTEX FLOW
secure bundles within timber frames and 1m centres. Side support should also be
wherever possible the pipes should remain provided at intervals not exceeding 1.5m.
1m
within this packaging until required for Pipes of different sizes should preferably max
installation. It is recommended that pipe
CONTROL UNIT
be stacked separately but where this is not
bundles are unloaded by forklift or by using possible larger diameter pipes should be
web or rope slings. placed at the bottom. Spigot and socket
Fittings are generally packed in cardboard pipes should be stacked with sockets at
boxes, plastic bags or in shrink-wrapped form. alternate ends protruding to ensure pipes
are evenly supported over their length.
| MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695 MARLEY Underground Drainage Systems | 49
Standards
British Standards
Soil & HDPE Acoustic
A wide range of components featured in this price list conform to British Standard Specifications, many items bear the British Standards Waste Soil Soil
Institution’s Kite Mark symbol, , as indicated throughout this price list. The presence of this mark on, or in relation to, a product is an
assurance that the goods have been produced under a system of supervision, control and testing, operated during manufacture and
including periodical inspection of the manufacturer’s works in accordance with the Certification Mark Scheme.
Agrément Certificates PVCu push-fit and solvent weld systems, ideal Certified to BS EN 1519, the Marley HDPE Used in conjunction with the acoustic
for domestic and commercial applications. system offers an alternative solution to pipe brackets, Marley dBlue is designed
Certain components and systems illustrated in this price list have been independently assessed and are the subject of certification by the Innovative fittings include the 8-way collar cast iron. The combination of the excellent to reduce noise and acoustic vibrations
British Board of Agrément. These items are indicated by the BBA symbol, , throughout this price list. boss with top and side entries which allow material properties of HDPE with homogenous to a level of 16dB at 4l/s, making it perfect
for multiple inlet connections. welded joints provide greater installation for multi-occupancy developments.
Copies of Marley Plumbing & Drainage BBA Certificates are freely available from the Company upon request or from marleypd.co.uk. flexibility with a range of jointing options.
Accreditations
50 | MARLEY Underground Drainage Systems All documentation can be downloaded from marleypd.co.uk Technical hotline: 01622 852695
marleypd.co.uk
For general enquiries and details of your
nearest stockist please call the customer
services department:
Tel: 01622 852585
Email: customerservice@marleypd.co.uk
To place an order
For delivery to England & Wales
Email: orders.lenham@marleypd.co.uk
Fax: 01622 851111
For delivery to Scotland
Email: orders.uddingston@marleypd.co.uk
Fax: 01698 810307
Head Office
Lenham, Maidstone
Kent ME17 2DE
Tel: 01622 858888
Fax: 01622 858725
Email: marketing@marleypd.co.uk
Scotland
Birkenshaw Industrial Estate
Uddingston, Glasgow G71 5PA
Tel: 01698 815231
Fax: 01698 810307
Export Division
Lenham, Maidstone
Kent ME17 2DE England
Tel: +44 (0)1622 858888
Fax: +44 (0)1622 850778
Email: export@marleypd.co.uk
AUGUST 2019