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Loly (Guangzhou) Co., Ltd.

Operation Manual
<English>

TAIMES T208 Printer

Version 1.1

TAIMES T208 Operation Manual


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Loly (Guangzhou) Co., Ltd.

Thank you for purchasing TAIMES T208 series products.

 Be sure to read this manual and keep it to ensure the proper and safe use of this product after a comprehensive

understanding of the product performance.

 Unauthorized copying all or part of this manual is prohibited, otherwise the Company will pursue its legal

responsibility according to law.

 Contents of this manual and the product parameters are subject to change without notice.

 The Company has exerted to edit this manual and detect the product. If you find any misprint or error, please

let us know. We would be very grateful.

【Trademark Notice】 All trademarks, manufacturers and product names are listed as follows:

Windows XP, Windows VISTA , Windows7 are the registered trademarks of microsoft.

Photoshop is the trademark of Adobe Corporation.

Photoshop is the trademark of Adobe Corporation.

Maintop is the trademark of MainTop.

Maintop is the trademark of MainTop.

TAIMES is the trademark of Loly (Guangzhou) Co., Ltd.

Operation Manual for TAIMES T208

http://www.taimes.cn

After-sale Service Department Tel.: 020-82882912

Complaint Service Center Tel: 020-82882913

All rights reserved

May 20, 2014

Version 1.1

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Contents
Chapter I Safety Instructions............................................................................................................4
1.1 Important safety instructions................................................................................................... 4
1.2 Precautions when using the printer:..................................................................................... 4
1.3 Precautions when using the ink tank:.................................................................................. 4
1.4 Installation requirements........................................................................................................... 5
1.5 Warnings, cautions and notes.................................................................................................. 7
Chapter II Structure Diagram...................................................................................................... 8
2.1 Front view of the structure........................................................................................................ 8
2.2 Rear view of the structure......................................................................................................... 8
2.3 Headstock view.............................................................................................................................. 9
2.4 Structure of both the left and right side of the machine.............................................. 9
Chapter III Basic Parameters......................................................................................................... 10
3.1 Basic parameters........................................................................................................................ 10
Chapter IV Hardware Installation................................................................................................11
4.1 Print system introduction........................................................................................................ 11
4.2 Motherboard connection method......................................................................................... 11
1.5 Warnings, cautions and notes............................................................................................... 11
4.4 Mainboard wiring and definitions......................................................................................... 12
4.5 Carriage board wiring and definitions................................................................................ 13
4.6 Printer board installation and wiring diagram.................................................................13
Chapter V Software...........................................................................................................................14
5.1 Software installation.................................................................................................................. 14
Chapter VI Head Installation.......................................................................................................... 15
6.1 Carriage head arrangement................................................................................................... 15
6.2 Head data line connection....................................................................................................... 15
Chapter VII Description of Application of the Cleaning Tool...................................... 17
7.1 Cleaning tool parameter settings......................................................................................... 17
Chapter VIII T208 LCD Embedded Menus and Adjustment Procedures.............. 21
8.1 Menu structure............................................................................................................................. 21
8.2 Adjustment of the machine includes two aspects......................................................... 22
8.3 Software Calibration.................................................................................................................. 24

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Chapter I Safety Instructions

Please read the instructions below before you use TAIMES T208 series printer and observe the warnings and

instructions on the printer.

1.1 Important safety instructions

 Must not block the openings of the printer housing.

 Must not insert anything into the slot of the printer, be careful not to splash the printer.

 Use only the type of power marked in the printer's label. 110V or 220V AC power can be used in different

countries and regions.

 Use only the type of power marked in the printer's label. 110V or 220V AC power can be used in different

countries and regions.

 Avoid using sockets controlled by the wall-board switches or automatic timers.

 Keep your computer system away from potential electromagnetic interference sources, such as speakers or

cordless telephones.

 Do not use a damaged or worn power cord.

 When you use a additional power cord, must remember that the total amp of the devices connected to the

additional power cord will not exceed the rated amp of the power supply. In addition, the total amp of all devices on

the wall will not exceed the rated amp of the wall sockets.

 Do not attempt to repair the printer by yourself.

 In the face of the cases below, experienced maintenance personnel shall be employed to maintain after power

off:

 When liquid has been spilled into the printer;

 When the printer falls down or the enclosure is damaged;

 When the printer cannot be operated normally, or there is a significant change in its performance;

1.2 Precautions when using the printer:

 Must not move the print head by hand, as which may damage the printer.

 Always turn off the printer through the power switch. However, the power will be cut off when the key is pressed.

Do not unplug the printer plug or the data line before the power is cut off.

 Make sure that the print head is always at the initial position and fix it before moving the printer.

1.3 Precautions when using the ink bottles:

 Keep the ink tank out of the reach of children, avoid the children drinking or touching the ink tank.

 Wash with soap and water if the ink gets on the skin. Immediately rinse with water if the ink gets in the eyes.
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 Do not shake the ink tank, which may cause ink leakage.

 The ink tank should be taken off and thoroughly cleaned and dried after using for a period of time (typically

three months). Keep the ink tank clean when replacing them to ensure the print quality.

1.4 Installation requirements

 Site preparation

Customers have a responsibility to comply with all the installation requirements and implement them during

operation of the printer. Otherwise, the printer may not function properly.

 Work area

Work area refers to the area close to T208 printer (hereinafter referred to as the equipment), as shown in the figure

below. It must be emphasized that safety of the operating personnel in this area shall be ensured.

Machine: 3180mm in length, 680mm in width and 1300mm in level height.

318cm 68cm

Fig. 1: Schematic of the work area surrounding T208 printer (Unit: mm)

 Environmental requirements

The equipment should be kept away from the seams equipment (cloth feederliner) or other radio frequency sources.

The floor should be easy to clean and will not generate dust and static electricity. To help the operators and customers

to determine the resolution of color, decoration with neutral gray and white light (fluorescent) lighting shall be used. The

equipment should be installed in a clean, dust-free environment with the service temperature and relative humidity

within 18 -28 ℃ and 40% -60% respectively and the altitude below 1000m.

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 Space retention requirements

Front of the equipment is the printing input edge. It is required that 2.0 m shall be reserved in front of the equipment.

And 1.0 m reserved in rear, left and right of the equipment. In addition, 3m above ground level shall be reserved. Also,

space shall be reserved in front and rear of the equipment for loading and unloading the screens and supplies.

 Safety requirements

 Fire protection

Ink and solvents must be filled in storage tanks or separate storage rooms exclusively for non-flammable liquid, and

be clearly marked to comply with the requirements of professional safety regulations.

Ink storage must strictly comply with local fire prevention code on use and storage of combustibles. Carbon dioxide

extinguishers and dry powder fire extinguishers should be placed at accessible and obvious positions in all channels.

They should be located near the equipment and non-flammable liquid storage tanks (rooms), or they should be located

in compliance with the requirements of local fire code.

 Ventilation

Adequate ventilation is necessary to prevent danger caused by the accumulation of vapors to ensure that the air in

the work area can be replaced for about 6-8 times per hour. The vents should be low enough so that vapors cannot

accumulate in the vicinity of the floor. An exhaust system is required when the cloth goes through the dryer because the

solvent in the ink will evaporate. Note: the specific gravity of the solvent gas is larger than that of the air, so it will

accumulate in the vicinity of the floor.

Electrical equipment installed in the vicinity of the work area must comply with GB/T standard, requirements of

national electrical code on level I and II venues, and shall be installed by professional electrical contractors with

appropriate qualifications. Hazardous waste disposal regulations shall comply with special storage and handling

requirements of the department concerned.

 Electrical requirements (strongly suggest to be equipped with UPS and power regulator)

T208 solvent printer uses a single-phase power, so it must be well grounded. (The voltage of the ground wire + zero

line cannot be greater than 0.3V, the grounding resistance should be less than 3Ω.)

The supply voltage is 220V (± 10%), AC 50Hz or 60Hz. Users must employ a professional electrician or contractor to

install output terminals of power circuits. Ratings of circuit breaker as follows:

Power supply\voltage AC 220V220V AC 110V


Single phase 15A/phase 30A/phase

The maximum power consumption is less than 4 kW, and the average power consumption is 2 kW. UPS can access

to other electricity except heating through 2KV A.

Distance from the main outlet to the device power supply shall be not greater than 2 m.
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Power of T208 solvent printer: about 3500W, it is suggested to use regulated power supply: install the ground wire

on the common ground sheet iron of the equipment. Then turn to AC 200 with a multimeter, connect one indicator to the

ground wire, and connect another indicator to the zero line of the AC input terminal. The measured value should be less

than 1.

1.5 Warnings, cautions and notes

 Warnings

You must do accordingly to avoid harm to human

 Cautions

You must observe the cautions to avoid damage to equipment

 Notes

They refer to important information and a useful tip on a printer operation.

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Chapter II Structure Diagram

2.1 Front view of the structure

2.2 Rear view of the structure

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2.3 Headstock view

2.4 Structure of both the left and right side of the machine

42、Tensioning pulley 43、Retarding mechanism 44、Y Drive motor 45、Rack

46、Ink pump 47、spray tank 48、Fan support bar 49、Ink storage tank

50、Upper beam 51、Dipolar pulley 52、X Drive motor 53、Buffer rod

56 、 Upper beam
54、Grating carriage 55、Moisturizing base plate 57、Air draft plate
connection block
58、Cloth pressing bar

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Chapter III Basic Parameters

3.1 Basic parameters

Model Parameters for TAIMES T208 printer


The fifth generation heads (DX5) 1, 2 heads
Accuracy 1440DPI
Height of printing car 1-4 mm
Color 4 colors black/blue/red/yellow / (K/C/M/Y)
Ink Type Weak solvent ink
Ink supply Supply ink via ink box
Reel-to-reel manual feeding, automatic receiving and
Feeding method Coil stock
releasing cloth
Maximum
Print width Maximum 1.8 m
material width
Heating in front, middle and rear of the platform, air
Air drying and heating systems
drying fan after printing
Car sticker, cloth banner, lamp-box fabric, gridding
Material type
cloth, one-way vision sticker, etc.
Head cleaning system Automatic cleaning
Print with printer management software after RIP, RIP
Workflow
while printing
Interface USB2.0

RIP software Photoprint Edition 10, Maintop 5.3

Operating System Windows XP Home/ XP Professional/Windows 7


CPU Core ™ i3 or i5 CPU@2.53GHZ or above
Computer
Memory 4GB or above
configuration
Hard disk 300 GB or above
Humidity 45-75%RH
Working environment Temperature 20-30 ℃ (68-86 ℉) Optimum
Temperature
temperature 24-28 ℃ (75-82 ℉)
Power AC~220V±10%10A 2000W
Overall Machine size: 3160x680x1300mm
Dimensions
dimension: Overall package dimension: 3284x820x1450mm
Weight Net weight: 320 kg, Gross weight: 400 kg
Note: Loly(Guangzhou) Co., Ltd. reserves the final power of interpretation, and content of the
manual is subject to change without prior notice.

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Chapter IV Hardware Installation

4.1 Print system introduction

T208 print control system consists of three parts, namely, the motherboard, the head control panel and the control

software, and is connected to the PC though a USB2.0 port.

4.2 Motherboard connection method, as shown below:

4.3 Head control panel and head arrangement are shown below:

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4.4 Motherboard wiring and definitions:

J4
J5
J6 Unused
J7 Unused

J8 Origin position sensor Pin1: Ground


Pin2: Signal

Wiper origin position Pin1: Ground/


J10 sensor Pin2: Signal
Pin3: 5v
Pin1: Black represents
J11 ground
Pin2: Yellow represents Pin1: Ground/
J12 Ink pad origin position signal
Pin2: Signal/
senso Pin3: Blue represents 5V
Pin3: 5v
input

Pin6: Blue is DIR +


J18 X-motor signal Pin7: Red is DIR -
Pin8: Yellow is PUL+
Pin9: Black is PUL-

Pin1: Red is PUL+


J21 Y-motor signal Pin2: Blue is PUL-
Pin3: Black is DIR +
Pin4: Yellow is DIR -

24V power supply,


J28 used to clean the motor DC 24V
pump

Pin8: Positive electrode of


motor of two-head
cleaning pump
J29 Pin10: Positive electrode
of motor of one-head
cleaning pump
P11 P12: GND

24V power supply, DC: 24V


J31 used for motherboard Red is +
Blue is -

J32 Wiper motor signal Pin1,2:A+A-


Pin3,4:B+B-

J33 Ink pad lifting motor Pin1,2:A+A-


Pin3,4:B+B-

Note: It is designed with two ways of 24V power supply for the motherboard to ensure the stability of
the motherboard operation, and anchor screws are required to connect with the housing.
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4.5 Spray car plate wiring and definitions:

J1 High-density line LVDS

Pin1:VCC
J2 Grating encoder Pin2:B
Pin3:A
Pin4:GND

J12 and Wiring of the first J14: Head upper seat


J14 head J12: Head lower seat

J13 and Wiring of the J15: Head upper seat


J15 second head J13: Head lower seat

J16 Power Two-circuit DC: DC42V


5A

Note: It is designed with two ways of 42V power supply for the cephalic plate to ensure the stability of
the cephalic plate operation, and anchor screws are required to connect with the housing.

4.6 Printer board card installation and wiring diagram, as shown below:

Printer control system consists of three parts, including the motherboard, the cephalic plate and the
control software, which connect to the PC via USB2.0 ports

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Chapter V Software

PM (PrinterManager) software is a printer management software, and mainly used for printer parameter setting,
printer head calibration and adjustment, FW upgrading, maintenance, head cleaning and printing, etc.; all operations are
implemented via PM. With LCD embedded operating system, PM only plays a role in background work, data transmission,
and printing.

5.1 Software installation

Install the print management software based on the following steps:

Choose the patches to be installed first based on the computer's operating system which includes WindowsXP, Win7, etc.

The patches are installed according to the following steps:

1. Install dotnetfx1.1 first; 2. Install dotnetfx2.0

3. Install dotnetfx4.0 ;. 4. Finally install PrinterManager software

The software icon PrinterManager.exe will appear on the desktop after the successful installation of the control

software, double-click to enter the main interface, which is shown below:

Primary menu Print arrangement Print preview Error list

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Chapter VI Head Installation

6.1 Car plate head arrangement is as shown below:

6.2 Head data line connection is as shown below: (If one head is installed, the data line is
connected to J12 and J14 in Group I)

connected to J12/ J13 on the cephalic plate connected to J14/ J15 on the cephalic plate

Note that the connection is unique regardless of the installation mode of the head plate, otherwise, the
head or cephalic plate may be burnt out.
Line code Number of head groups Interface and board card pictures Connection instruction

J14 and J12 must be properly

installed, and be one-to-one,


J12 和 J14 Group I
otherwise the head will be burnt

out (31-core data line)

The same with that of


J13 和 J15 Group II
heads in Group I

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6.3 Appearance of EPSON DX5 oily head 6.4 Arrangement of inlets for the heads is KK CC MM YY

6.5 Head data line interface 6.6 Spray car plate data line interface

6.7 High-density line 6.8 Arrangement of ink box is K C M Y

6.9 Ink sac (8 for each head) 6.10 Data line: 31Pin, 2 for each head

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Chapter VII Description of Application of the Cleaning Tool

Connect the PC to the printer first when using the tool to adjust the cleaning parameters, and
then run the software [PrinterManager.exe]. If you cannot run this software, you shall first install the
cleaning debugging patch before run it.

7.1 Cleaning tool parameter settings are as shown below:

7.1.1 Open FactoryWrite with the installation path of C:\Program Files\PrinterManager

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7.1.2 Double-click FactoryWrite to enter the print management center interface, as shown below:

Factory parameter setting Cleaning tool parameter setting

7.1.3 Click CleanParameter to enter the parameter setting interface, as shown below:

7.1.4 Select [Read] to read out all the parameters from the machine, as shown below:

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No modification under normal circumstances It has to be the default value

Head nozzle

cap

Adjust the ink pad before adjusting the parameters to ensure that the cap aligns with the cap.

Note: If the cap does not match the head nozzle, the head cleaning effect is not good, you need to manually adjust the

position of the cap and head so that they can match exactly.

7.1.5. Cleaning type:


Cleaning type: Select a cleaning type, namely, strong/medium/weak/fill, select the appropriate cleaning mode,
adjust the following parameters, and then click 【Set】 to save the parameters to the machine, restart the printer,
then the setting becomes effect.
Note that select [cleaning parameter reset] in advanced mode, all the adjustments will restore to the parameters
before adjustment (factory default)

7.1.6 Suck part:

Number of sucking: 1; carriage to sucking position: 0 (cannot be modified)


cap lifting height: The height of head buckled is generally 3500 (The larger the value, the higher the cap rises).

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Sucking time: usually 30/0.1 second.
Waiting time or intake time after blotting: Intake time 50/0.1 second.
Waste ink absorption time: Waste ink pumping time 20 (waste ink absorption time depends on the ink. Generally, the ink
absorption time is different as the ink varies. For example, the ink absorption time of the oil-based ink is longer than that
of the water-based ink), the unit is 0.1 second.

7.1.7 Wiper part: Four heads are allowed to install here. The first head corresponds to the first column in the
left, each head corresponds to a list of parameters, and has a different wiping head position and spacing of wiping.

1Head 2Head

Number of wiping: The number of wiping is 1, which cannot be modified.

Wiper height: The height for wiping the head is the position that the ink pad rises; it is generally 0.

Car movement velocity while wiping the head: The car movement velocity while wiping the head (which is not allowed

to be modified)

Wiper moves to the wiping head position: For the wiper moves to the wiping head position, it is 1850 for one-head and

2550 for two-head.

Car start position while wiping the head: The car start position while wiping the head (which is not allowed to be

modified)

Car end position while wiping the head: The car end position while wiping the head(which is not allowed to be modified)

7.1.8 Flash Part

Flush Frequency: Unit for flushing frequency is us/, the larger the flushing frequency, the smaller the amount of ink

flushed

Flush time: Unit of the total flushing time is 0.1 second

Flush Cycle: Unit of the flushing cycle is 0.1 second

Flush Interval: Unit of the interval during one flushing is 0.1 second, For example, the Flushing time = 80, the flush

cycle = 40, the flush interval = 20, the flush frequency = 200

The flush time is 8 seconds, flushing for two sections are carried out, and the time of flushing for each section is 4

seconds, including idle time of 2 seconds and flushing time of 2 seconds, the flushing frequency is 200us. When flushing,

the height of the ink pad is generally 1000 lower than the height of the maintenance station.
Idle Flash Interval: 1000

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Chapter VIII T208 LCD Embedded Menus and Adjustment Procedures

LCD Panel
Screen display
Ready Status
Width 185 Menu content or print mode
Origin 30.00 Origin location
Quality Feather: Strong Print quality (feather)

Print Quality Cancel

Cleaning Pause

Paper Cutting Origin Setting

Up

Left Right

Down

Menu Enter

8.1 Menu structure

A) Normal Mode

B) Advanced Mode Menu ---> System ---> Advanced Mode ---> Enter the Password 0 ---> 【OK】 key

C), Adjust Step 1, print head detection: Check if the spraying state of the head is good.
Menu ---> Head Detection ---> 【OK】

Or Advanced Mode Menu ---> Head Detection ---> VSD3 ---> 【OK】

Because you can print out four different head detection patterns of VSD mode, which have four different variable points,

so the pattern colors shade. If you find that there is discontinuity and bland on the test strip, it indicates a blockage,

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cleaning is required until the ink jet by the jet hole gets the best state, which helps observe the head adjusting the print

test and improve the print quality.

8.2 Adjustment of the machine includes two aspects: 1) Mechanical adjustment (mechanical adjustment primarily

includes interleave chink and angle check); 2) Software fine calibration

8.2.1 Mechanical Adjustment: Degree of left and right tilt and height of the front and rear level of the head based on

the fixing mechanism of the printer head until the head is adjusted to be parallel to the printing plane horizontally

8.2.2 Interleave Chink Inspection: Advanced Menu Mode -----> Calibration -----> Interleave Chink Inspection ----->
【ENTER】 key, as shown below:

Interleave Chink

As shown above, observe the test pattern printed out with a 50 to 100-fold magnifier. Black is the reference color. The

positional relationship between black and other colors, the positions of the jet holes on the same horizontal line relative

to K and the jet holes in the second row relative to K, and the relative position of the two rows of jet holes of the same

color are listed. Because the color of K is located relatively far away from that of Y, it there is dislocation, it will be the

most obvious, so you should observe K and Y first, when there are three lines for K and Y, they should overlap; when

there are three lines for K and two lines for Y, they should cross-insert with each other.

Normal

High in left and low in right

Low in left and high in right

Note: When you see from the magnifier is opposite to what it is actually be. When there are three horizontal
lines, they should overlap with K; when there are two lines, they should be printed in the middle of K, as shown in the

"Normal" figure, otherwise, the physical position of head shall be adjusted until the printer can print properly.

Sometimes, there are condemned heads, so the two rows of jet holes of the same color are interleaved, which causes

unsatisfactory printing result and that the three lines can overlap with K, but the other hole cannot be printed in the

middle of K. It indicates that there is something wrong with the head. When the machine is two heads, two printed test

strips, head 1 and head 2 are adjusted respectively at the same time.

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8.2.3 Angle Check: Advanced Menu Mode ---> Calibration ---> Interleave Chink Inspection ---> 【ENTER】 key

Adjustment of the level of heads cannot guarantee that the plane of the heads is horizontal, which may be high
inside and low outside or low inside and high outside, stat of heads can be seen through 【Angle Check】 menu

printing, as shown below:

Mechanical angle Check

Note: The test pattern is printed twice from right to left and twice from left to right. If the wide lines cannot be seen
clearly, please observe the thin lines, both wide and thin lines are vertical lines composed of dots, so the result is obvious.

If the heads are high inside and low outside, it is the middle part that can be seen; while if the heads are high outside and

low inside, it is the third sketch map that can be seen. In individual cases, the printing results in both directions are the

same, then you need to check if the direction is vertical to the rail, or it may be because of uneven platform. Test strip

can be printed in other places to check if the printing results are the same. If there are too many mismatches where two

print directions overlap, it is because the error of bi-directional adjustment. For two-head printer, the adjustment method

is similar. In general, the printing result of head 2 is worse than that of head 1, it is because that it is far away from the

rail. If it is found that the printing result of two head printer is opposite, you need to check the installation of heads or the

base plate for fixing the heads. Sometimes, it is difficult to adjust so that the printing results are the same due to

mechanical processing, then at least it can be printed well in one direction.

8.2.4 Head Vertical Interval Check: For one-head printer, the physical adjustment has been finished. However, for

two-head printer, the vertical interval of the two heads shall be further adjusted.
Advanced Menu Mode ---> Calibration ---> Head Vertical Interval Check ---> 【 ENTER 】

Test diagram is as follows:

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Head Vertical Interval Check

Note: The upper triangle is printed by the first head, while the lower trapezoid is printed by the second head. The
distance from the line printed by the bottommost head of the first head to that printed by the uppermost head of the

second head is the same with the printing interval between the two adjacent jet holes of the head. Briefly, the boundary

printed by the two heads cannot be distinguished regardless of the protruding part of the trapezoid in the right, which

proves that the position is right, no adjustment is required. In general adjustment process, the two heads are basically

horizontal after the interleave chink check and the first steps of adjustment for head tilt, you need to translate the second

head to approach the first one. Translation of the second head may cause left or right tilt, re-check of interleave chink and

re-adjustment shall be carried out.

8.3 Software Calibration: Software fine calibration includes step, bi-direction, left alignment and right alignment

8.3.1 Step Calibration: Normal mode: Menu ---> Calibration ---> Media ---> Print

-5 -4 -3 -2 -1 0 1 2 3 4 5

Step Calibration

Through this action, only one line will be printed. It is a simple and intuitive adjustment,. It is 4pass step by default,

which is the same with the step adjustment value of 1pass. There is a value under each test pattern, add the value under

the one with the best effect to the default value, enter the resulting value accurate to two decimal places to the machine.

8.3.2 Advanced Mode: Menu --> System --> Advanced Mode --> Enter the Password 0 --> 【 OK 】 key

Advanced Menu Calibration--->Media--->Select Number of Pass--->Print

P4

-5 -4 -3 -2 -1 0 1 2 3 4 5
Step Calibration

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Advanced mode provides not only the media type, but also different options for the number of pass. Adjust 4pass

first while operating, the step adjustment value will correspond to other pass numbers, then adjust 3pass, 6pass and

8pass and other common pass numbers with the same medium. Steps of other pass numbers are added or subtracted

on the basis of 4pass.

Different media correspond to different step adjustment parameters. Be sure to confirm if the medium used not is

the same with the default name of the machine while printing.

Note that in advanced mode, the machine will continuously print 100 cycles, 4pass prints three lines. The first line is

printed by the first and second pass, the second line is printed by the first and third pass, and the third line is printed by

the first and fourth pass, which is a printing process of cumulative errors. The error of the third line is the biggest if there

is any error for the steps. Moreover, because the printing is 100 cycles, the printing time is relatively longer, it is easy to

observe problem existing in the steps through adjustment, the paper feeding accuracy of the machine and periodic

change can be checked out. 6pass prints 5 lines, and 8pass prints 7 lines.

Test pattern prints K and M two colors. If there is no error exists in the physical location of the heads, the step

direction of the two colors should be the same. Observe if the location of the vertical bars in the left is complete and

continuous, if the heads tilt, there will be gaps between the vertical bars in the left, so complete color area cannot be

formed.

Cancel key can be pressed to cancel printing during the printing process; if it is difficult to distinguish if position 0 is

completely aligned, you can observe both left and right sides to see which side is interleaved more obviously, the best

result is close to the other side. You can also test in other places of the medium width to check the mechanical precision.

Note: If the step value of the machine is too different from the actual printing result. You should observe the effect

of the first line, the value may be added or subtracted too much. The maximum amount of change that the machine

allows is 50%. Observe the effect of position 0 of the third line when the position 0 of the first line is aligned for fine

adjustment. The step of one-head printer is half of that of two-head printer.

8.3.3 Bi-direction Adjustment: Advanced Menu-->Calibration -->VSD3 --> Bi-direction -->Print


Bi-direction Calibration(High VSD3)

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

Adjust to position 0 Bi-direction Calibration(High VSD3)

Adjust to position 0 for alignment, observe the test pattern to see which position is aligned better, then add the

corresponding value and the default value, enter the resulting value to the menu. Note that adjustment parameters are

different as the resolution and VSD are different. 4 VSD modes under 360dpi and 4 VSD modes under 720dpi shall be

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adjusted separately. If the machine supports both high and low gears of head, then the two gears shall be adjusted

respectively. If the machine does not have this feature, only high gear value shall be adjusted if the menu indicates high,

and only low gear value shall be adjusted if the menu indicates low.

8.3.4 Left Alignment: Advanced Menu-->Calibration -->VSD3-->Left Alignment--->Print

H2K2

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

H1K1

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

H2C2

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

H1C1

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

H2M2

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

H1M1

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

H2Y2

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

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Loly (Guangzhou) Co., Ltd.

H1Y1

-5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5

Left Alignment Calibration (High VSD3)

Observe the combination of different colors in each row, add the value at the location where has the best result and

the default value in the menu, and enter the resulting value in the appropriate location in the menu.

In this sketch map, 2 is the relative position of the two rows of holes with the same color, and is the reference for

alignment to adjust the two rows of holes with the same color printing left

1 takes the first row as the benchmark k1, and the benchmarks of all other colors align with the benchmark k1.

If the left row of holes is 1, and the right row of holes is 2, the above figure is K1K2, K1K1, C1C2, C1K1, M1M2, M1K1,

Y1Y2, Y1K1. Note that because one head has four colors, positions of 8 rows of holes are relatively fixed. On the basis of

ensuring the physical location, the values are default ones. Position 0 on the test pattern tested through the menu should

be aligned best. Too large error indicates that the physical adjustment is not ideal. Interleave chink inspection and angle

check shall be done for re-adjustment.

For a two-head printer, the adjustment principle is the same, but the test patterns shall be printed double. With the

left holes of the first head as the benchmark (H1K1, H1C1, H1M1, H1Y1), other locations of the same color shall be

snapped to this benchmark. Then these benchmarks (H1C1, H1M1, H1Y1) align with the benchmark H1KI, H1 is the head

facing the left of the printer, namely head 1, H2 is the head in the right. In the test pattern, H1K2, H2K2, H1K1, H2K1,

H1C2, H2C2, H1C1, H2C1, H1M2, H2M2, H1M1, H2M1, H1Y2, H2Y2, H1Y1, H2Y1

H1K2 is a combination of H1K1 and H1K2, representing the result printed by the jet holes on the left row and right

row of K of the first head,

H2M2 is a combination of H1MI and H2M2, representing the result printed by the jet hole on the left row of M of the

first head and the jet hole on the right row of M of the second head.

8.3.5 Right Alignment: Advanced Menu-->Calibration-->VSD3-->Right Alignment-->Print

H2K2

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

H1K1

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

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Loly (Guangzhou) Co., Ltd.

H2C2

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

H1C1

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

H2M2

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

H1M1

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

H2Y2

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

H1Y1

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

Right Alignment Calibration (High VSD4)

In the above sketch map, 1 is the result printed to the left and right by the left row of holes, namely the

bi-directional printing result (K1, C1, M1, Y1). 2 is the result printed to the left by the left row of holes and the one

printed to the right by the right row of holes,

For a two-head printer, H1K1, H1C1, H1M1, H1Y1 are as the benchmarks respectively, other holes of the same

color for the two head align to their benchmarks. In the test pattern, H1K2, H2K2, H1K1, H2K1, H1C2, H2C2, H1C1 ,

H2C1, H1M2, H2M2, H1M1, H2M1, H1Y2, H2Y2, H1Y1, H2Y1

H1K2 is the result printed by H1K1 to the left and the one printed by H1K2 to the right, namely the left and righ

holes of color K of the first head


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Loly (Guangzhou) Co., Ltd.

H2M2 is the result printed by H1M1 to the left and the one printed by H2M2 to the right, namely the left holes of

the first head M and the right holes of the second head M.

Both left alignment and right alignment define two benchmarks. The first benchmark is the color itself, the second

benchmark is K, which adjust only the chromatography, but also the mutual position of the same color. In particular, the

same color of the two heads improves the quality of the printed pure color area. Since the control itself supports 360 and

720dpi, and 360 and 720dpi have four VDS modes respectively. Each mode includes left alignment, right alignment,

bi-direction, high and low gears, which can all be adjusted. All these should be adjusted one by one to print out the ideal

quality. If you usually pursue the print quality only, (indoor printer, print with water-based ink), VSD1 and VSD2 are

rarely used. VSD1 and VSD2 of 360 and 720dpi may not be adjusted.

In this step, adjustment of the machine has been finished, save the parameters to the computer.

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