One Midtown Structure Waterproofing

WATER PROOFING SYSTEM:

1. Podium Area
a) Land scape area
b) Hard scape area
2. Wet Area
3. STP Tank
4. Overhead Tank (for domestic water)
5. Terrace water proofing with thermal insulation ‘U’ value of 0.4 W/m2K received from site.
(for details refer attached)

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 Item Description
1- PODIUM Waterproofing
a Landscape Area
Cleaning & Surface Preparation: The cleaning and preparation of the substrate by
mechanically grinding, sealing the cracks to which the Polyurethane based, Two
Component, Solvent Free, Spray Applied Waterproofing Membrane is applied
must be carried out thoroughly to leave a sound base for the application. Any laitance
present on the surface must be removed mechanically. Release oil and other
contaminants which may impair adhesion must be removed prior to the application
of the primer. Honeycombed if any shall be treated with Dual shrinkage
compensated fiber reinforced thixotropic repair mortar. The joints/cracks on the
concrete shall be sealed with High strength epoxy bedding and repair mortar made
of mixed with epoxy primer and oven-dried silicon sand. Sharp edges, projections &
shuttering marks to be rounded/grinded off. All pinholes/bug holes to be filled with
appropriate material as per the judgement of applicator and manufacturer
recommendation.

Water ponding must be carried out for 48hours after the surface preparation to
ensure there is no sign of dampness, if observed the injection grouting must be
carried out.

Injection grouting of construction joints: Chase open construction joints in v shape

of 10mmx10mm and fill and inject cementitious grout with pressure grouting with 40 psi
pump using plasticised expanding admixture for cement slurry and grout @ 250gms
mixed to 50 kg bag of cement including joints packing using polymer modified mortar like
Fiber reinforced, shrinkage controlled, cementitious repair mortar system as per
manufacturer recommendation.

Waterproofing Coat:
Substrate moisture content to be maximum of 4% - 5% before Primer application.
Prior to application of the waterproofing membrane, High performance epoxy primer
shall be applied over the substrate at the rate of 0.3-0.4 kg/m2. This shall be followed
by broadcast of silica aggregate sized 0.3 – 0.9 mm over the primed surface. The
waterproofing membrane shall be Polyurethane, Two Component, Solvent Free,
Spray Applied Waterproofing Membrane, BBAapproved waterproofing membrane
applied in multiple passes to achieve a minimum 1.5 mm DFT. The membrane shall
be complying the requirement of being resistant to root penetration.
The membrane shall be terminated at 300 mm above the finished level by way of
tucking the same in groove chased along the vertical surface. The groove so chased
shall be filled with high strength epoxy mortar or as per manufacturer’s specification.
Protection plaster to be provided over vertical surface using suitable bonding agent.
All vertical to horizontal junction shall have coving of 75x75 mm made using high
strength cementitious ready to use polymer modified mortar.

Properties of High strength epoxy bedding and repair mortar - Compressive

strength - >60Mpa @1day; Slant shear bond strength >10MPa@7days; Bond Strength
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 - >2 MPa)

Properties of polymer modified mortar: Compressive strength – 25MP @ 3Days;

35MPa @ 7 Days;45MPa @ 28 Days.

Properties of High-performance epoxy primer: Flexural Strength – Min

35MPa@7Days, Tensile Strength - Min 2MPa@7Days Compressive strength –
>40MPa@3Days, Adhesive Bond Strength - > 1.5MPa

Properties of Polyurethane Based, Two Component, Solvent Free, Spray

Applied Waterproofing Membrane:
Elongation at break as per DIN 53504 shall be > 350%;
Tensile Strength as per DIN 53504 shall be 10 N/mm2
Tear Strength as per ASTM D 624 is >18 N/mm
℃ (>2.5mm), Dynamic B4.2 at
Have excellent crack bridging capability (static A5 at 23

23℃ (crack width from 0.2 to 0.5mm 20000 cycles as a trapezoidal function using
0.03Hz, superimposed crack cycles as sinus function using 1HZ according to EN 1504-
2, EN1062-7)

Geotextile Membrane: Providing and Laying 300GSM Geotextile membrane over the
waterproofing coating before laying the screed.

Protection Screed: Providing & laying M20 Grade screed laid to slope (Minimum
thickness: 50mm and wire mesh in screed). This screed will provide the required
protection to waterproofing system. The thickness of screed shallbe minimum 50mm.
The screed shall be reinforced with a weld-mesh No. 3315. (Weldmesh 3315 =>
Spacing - 75mm x 75mm, Wire Size – 1.42 mm).

The screed shall be cured for a minimum of 7 days. The weldmesh imparts strength to
the screed against load and deflection and minimizes cracking.

Saw Cut Joints:

Providing and making 10mmx10mm Saw Cut Joints @ 3mx3m square panel within
24 hours of laying and filling with single component, elastomeric polysulphide /
polyurethane sealant, all complete to the satisfaction of Engineer I/c. Having
properties: Tensile modulus on mortar substrates @ 23°C, 0.5MPa; Elasticity
recovery at 60 % and 100 % extension, mortar substrates: >80%; Elongation at break,
@23°C: >600%
1b PODIUM Waterproofing (Hard Scape Area)

Surface Preparation:
The cleaning and preparation of the substrate to which the Elastomeric flexible two
component acrylic modified cementitious coating is to applied must be carried out
thoroughly to leave a sound base for the application. Any laitance present on the
surface must be removed mechanically. Release oil and othercontaminants which
may impair adhesion must be removed prior to the application of the Coating.

Water ponding must be carried out for 48hours after the surface preparation to
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 ensure there is no sign of dampness, if observed the injection grouting must be
carried out.
Injection Grouting of construction joints: Chase open construction joints in v shape
of 10mmx10mm and fill and inject cementitious grout with pressure grouting with 40 psi
pump using plasticised expanding admixture for cement slurry and grout @ 250gms
mixed to 50 kg bag of cement including joints packing using polymer modified mortar like
Fiber reinforced, shrinkage controlled, cementitious repair mortar system as per
manufacturer recommendation.

Termination details as per manufacturers specification. All vertical to horizontal

junctions to have 75x75 mm coving made using ready to use polymer modified
cementitious mortar having compressive strength of 15MPa @1day, 35MPa @
7days and 45MPa @ 28days.
Providing and applying a two-component acrylic modified cementitious coating @
DFT 2mm. Application of waterproofing incl. cleaning / grouting of cracks, Coving,
sealing of pipe with hydro swelling Paste (BBA approved) followed by application of
waterproofing as permanufacturers recommendation. The mainframe / coating to be
reinforced with 45 gsm fibre mesh.

Properties of Elastomeric flexible two component acrylic modified cementitious

coating - Water penetration (DIN1048) - 5 Bar no leakage; Elongation > 40% as per
ASTM D412-2016
Geotextile Membrane: Providing and Laying 300 gsm Geotextile membrane over
the waterproofing coating before laying the screed.
Protection Screed: Providing & laying M20 Grade screed laid to slope (Minimum
thickness: 50mm and wire mesh in screed). This screed will provide the required
protection to waterproofing system. The screed shall be reinforced with a weld-mesh
No. 3315. (Weldmesh 3315 => Spacing - 75mm x 75mm, Wire Size – 1.42 mm). The
screedshall be cured for a minimum of 7 days. The weldmesh imparts strength to the
screed against load and deflection and minimizes cracking.

Saw Cut Joints:

Providing and making 10mmx10mm Saw Cut Joints @ 3mx3m square panel within
24 hours of laying and filling with single component, elastomeric polysulphide /
polyurethane sealant, all complete to the satisfaction of Engineer I/c. Having
properties: Tensile modulus on mortar substrates @ 23°C, 0.5MPa; Elasticity
recovery at 60 % and 100 % extension, mortar substrates: >80%; Elongation at break,
@23°C: >600%
2 WET AREA WATERPROOFING
The cleaning and preparation of the substrate to which the Elastomeric flexible two
component acrylic modified cementitious coating is to applied must be carried out
thoroughly to leave a sound base for the application. Any laitance present on the
surface must be removed mechanically. Release oil and othercontaminants which
may impair adhesion must be removed prior to the application of the Coating.

Fill the slab area to check the water tightness of the RCC slab prior to waterproofing
treatment for 48 hours. Mark the leaking points and treat them to make the leaking
spots watertight using cement grout as per following:

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 Injection Grouting: Chase open cracks in v shape of 10mmx10mm and fill and inject
cementitious grout with pressure grouting with 40 psi pump using plasticised expanding
admixture for cement slurry and grout @ 250gms mixed to 50 kg bag of cement including
joints packing using polymer modified mortar like Fiber reinforced, shrinkage controlled,
cementitious repair mortar system as per manufacturer recommendation.

Providing and applying a two-component acrylic modified cementitious coating @

DFT 2mm.Application of waterproofing incl. cleaning / grouting of cracks, Coving
using SBR modified (5%) mortar, sealing of pipe with hydro swelling Paste (BBA
approved) followed by application of waterproofing as per manufacturers
recommendation. Termination of waterproofing at vertical level will be done 50mm
above the pipe laying level at vertical surface.

Properties of a two-component acrylic modified cementitious coating:Chloride

diffusivity – NIL; Initial surface absorption: >95% reduction against control and no
leakages at 5bars as per DIN 1048.
Protective Plaster: Providing and laying plaster to the required level at an average
thickness of 15-20 mm, finishing and curing etc. complete.
Bore Packing Treatment:
All areas to be grouted must be clean and free of oil, grease, dirt and contaminants.
Remove all loose materials. Projected items to be grinded off. Concrete must be fully
cured a minimum of 28 days. The pipes to be fixed should be filed in order to provide
a proper bond and the same to be aligned by the respective agency minimum of
15mm all around gap to be provided between the pipe and the core. Provide
shuttering below the core and providing and applying non-shrink, natural aggregate
cementitious grout to half the depth of the slab and allow the same to set. Apply one
component, moisture curing pre-polymer which is reswellable when in contact with
water, around the pipe at 5mm thick and the same should be protected against
premature swelling. Fill the remaining half depth of the core with Non-shrink,
cementitious grout after 24 hours .

Properties of non-shrink, natural aggregate cementitious grout: Flexural

strength (ASTM C 78) 28 days 9 MPa, Supply form Powder Color Cementgrey, Water
addition 16 %, Density (wet) 2.1 Kg/L, Modulus of Elasticity 28 days >30GPa, Pull out
Bond strength 7 days >17 MPa, Bond Strength to concrete28 Days >2 MPa Dynamic
load resistance Condition of sample: undamaged Compressive strength @ 28days
shall be >60MPa.

Properties of a one component, moisture curing pre-polymer which is reswell

able when in contact with water, An increase in volume of up to around 250%
produced by storage of water inthe paste's molecular structure.
3 ETP/STP Tank Waterproofing (OH / T)
Surface preparation
Cleaning and preparing the surface to our requirement, grouting the joints, or
repairing the honeycombs with SBR polymer modified mortar etc., Making Vattas at
the junction of the RCC Slab and the walls, with prepacked Polymer Modified Mortar
as per manufacturers specification.

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 Fill the slab area to check the water tightness of the RCC slab prior to waterproofing
treatment for 48 hours. Mark the leaking points and treat them to make the leaking
spots watertight using cement grout.

Injection Grouting: Chase open cracks in v shape of 10mmx10mm and fill and inject
cementitious grout with pressure grouting with 40 psi pump using plasticised expanding
admixture for cement slurry and grout @ 250gms mixed to 50 kg bag of cement including
joints packing using polymer modified mortar like Fiber reinforced, shrinkage controlled,
cementitious repair mortar system as per manufacturer recommendation.

Properties of Dual shrinkage compensated fibre reinforced thixotropic repair

mortar. Compressive strength – 35MPa @ 7 Days;45MPa @ 28 Days
Waterproofing treatment
Providing and applying Elastomeric flexible two component acrylic modified
cementitious coating, system as follows, Surface preparation, prewetting the surface
and applying elastomeric cementitious waterproof coating, in two coats, second coat to
be applied on the first coat. The material shall be mixed and applied fully in
accordance with the manufacturer's instructions.

Properties of Elastomeric flexible two component acrylic modified cementitious

coating – The product shall exhibit at least 40% elongation at ambient & 30%
elongation in under water condition with tensile strength greater than 0.8MPa. The
product shall resist 1.5 bars pressure when tested as per DIN 1048 at 2mm DFT. When
applied at 2mm DFT, elastomeric coating shall be able to bridge crack up to 0.5mm
width, etc. complete as per manufacturer’s specifications.
Separation Layer (Horizontal Surface only)
Providing & Laying a separation layer of 200 GSM geotextile with an overlap of50mm
over the waterproofing membrane up to the coving level.
Protective Plaster: For application of plaster, sprinkle sand on the vertical surface
when the waterproofing of 2nd coat is tacky. Providing and laying plaster to the
required level mixed at an average thickness of 15-20 mm, finishing and curing etc.
complete.
Coal Tar Epoxy System
Supplying & applying two component extended epoxy coating on protective plaster
free from Oil, grease, mould release agent, curing membrane, and such other
contaminants.
The two-component extended Epoxy coating to protect the wastewater handling
structures. It must have following properties: Volume Solid 100%, Abrasion resistance
- 17Mg / 1000 cycles as per ASTM D4060 CS17 Wheel, Adhesion strength >2.5MPa
as perASTM D4541; Slant sheer bond strength >10MPa as per ASTM C882; DFT in two
coat - 300 Micron.
Application as per the manufacturer’s recommendation.
Pipe cut-out treatments
Providing and applying a One component moisture curing pre polymer swelling gasket
in paste form. Its suitable for the permanent sealing of construction joints in concrete
structures to be confined between dual shrinkage polymer modified cementitious grout
as per site requirement to hide the filled sealant. System to be used as per

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 manufacturer specification. Properties of One component moisture curing pre polymer
swelling gasket - An increase in volume of up to around 250% produced by storage
of water in the paste's molecular structure.
Protection of waterproofing membrane
4 POTABLE WATER TANK WATERPROOFING (OH / T)
Surface preparation
Cleaning and preparing the surface to our requirement, grouting the joints, or
repairing the honeycombs with polymer modified mortar etc., Making Vattas at the
junction of the RCC Slab and the walls, with Polymer Modified Mortar using Acrylic
Polymer as per manufacturers specification.

Fill the slab area to check the water tightness of the RCC slab prior to waterproofing
treatment for 48 hours. Mark the leaking points and treat them to make the leaking
spots watertight using cement grout.

Properties of polymer modified mortar: Mortar Compressive strength - 40 MPa at 28

days. Mortar Flexural Strength - 10 MPa. Tensile Strength - 5MPa. Adhesion for bond
coat -0.5MPa

Injection Grouting: Chase open construction joints in v shape of 10mmx10mm and fill
and inject cementitious grout with pressure grouting with 40 psi pump using plasticised
expanding admixture for cement slurry and grout @ 250gms mixed to 50 kg bag of
cement including joints packing using polymer modified mortar like Fiber reinforced,
shrinkage controlled, cementitious repair mortar system as per manufacturer
recommendation.
Waterproofing treatment
Providing and applying Elastomeric flexible two component acrylic modified
cementitious coating, system as follows, Surface preparation, prewetting the surface
and applying elastomeric cementitious waterproof coating, in two coats, second coat to
be applied on the first coat. The material shall be mixed and applied fully in
accordance with the manufacturer's instructions.

Properties of Elastomeric flexible two component acrylic modified

cementitious coating: The product shall exhibit at least 40% elongation at ambient
& 30% elongation in under water condition with tensile strength greater than 20
Kg/cm2.The product shallresist 1.5 bars pressure when tested as per DIN 1048 at 2mm
DFT. When appliedat 2mm DFT, elastomeric coating shall be able to bridge crack up
to 0.5mm width, etc. complete as per manufacturer’s specifications.
Separation Layer (on Horizontal Surface)
Providing & Laying a separation layer of 200 gsm geotextile with an overlap of50mm
over the waterproofing membrane up to the coving level.
Protective Plaster: For application of plaster, sprinkle sand on the vertical surface
when the waterproofing of 2nd coat is tacky. Providing and laying plaster to the
required level mixed at an average thickness of 15-20 mm, finishing and curing etc.
complete.
Food Grade Epoxy Coating

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 Providing & applying a protective high build epoxy resin coating on protective plaster
for the insidesurfaces of drinking water tanks and walls and as a pore free surface
sealer resistant to the growth of bacteria. The protective coating must be non-toxic &
non-tainting, high chemical resistance, solvent free two component epoxy resin. The
Protective coating shall have 100% solid contents and must exhibit excellent bond
strength (when tested as per ASTM D4541) with the substrate at least exceeding
1.5MPa. The product shall be formulated to have high build thickness exceeding
200microns per coat on average and shall be applied to achieve overall thickness of
400microns in two coats. The product must be approved by reputed institute such as
CFTRI for use in contact with potable water.
Pipe cut-out treatments
Providing and applying a One component moisture curing pre polymer swelling gasket
in paste form. Its suitable for the permanent sealing of construction joints in concrete
structures to be confined between dual shrinkage polymer modified cementitious grout
as per site requirement to hide the filled sealant. System to be used as per
manufacturer specification. Properties of One component moisture curing pre polymer
swelling gasket - An increase in volume of up to around 250% produced by storage
of water in the paste's molecular structure.
5 TERRACE WATERPROOFING WITH INSULATION CONSIDERING U VALUE OF
0.4 W/m2.K
5.1 Cleaning and surface preparation
The cleaning and preparation of the substrate to which the Flexible and elasticsingle
component polyurethane waterproofing membrane or equivalent polyurethane
waterproofing is applied must be carried out thoroughly to leavea sound base for the
application. Any oil, grease, rust, etc. present on the surface must be removed
mechanically which otherwise may impair adhesion. Any projecting items to be
grinded off to have level substrate.

Fill the slab area to check the water tightness of the RCC slab prior to waterproofing
treatment for 48 hours. Mark the leaking points and treat them to make the leaking
spots watertight using cement grout.

Injection Grouting: Chase open cracks in v shape of 10mmx10mm and fill and inject
cementitious grout with pressure grouting with 40 psi pump using plasticised expanding
admixture for cement slurry and grout @ 250gms mixed to 50 kg bag of cement including
joints packing using polymer modified mortar like Fiber reinforced, shrinkage controlled,
cementitious repair mortar system as per manufacturer recommendation.
Crack treatment: Cutting and opening cracks to a depth of 10mmx10mm in V shape
by mechanical means. cleaning all the dirt and loose particles by air pressure and
filling the crack using epoxy bedding mortar having following properties: Compressive
strength - >60Mpa @1day; Slant shear bond strength >10MPa@7days; Bond Strength
- >2 MPa) before application of coating

Horizontal to Vertical joints treatment: Vattas or coving at 75 mm x 75mm has to

be made by prepacked fibre reinforced thixotropic cementitious mortar all along
the joints having following properties: Compressive strength – 15MPa @1 Day; 25MP
@ 3Days; 35MPa @ 7 Days;45MPa @ 28 Days.

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 Prior to application of the PU foam, Substrate moisture content to be maximum of
4% - 5% before Primer application. High performance epoxy primer shall be applied
over the substrate at the rate of 0.3-0.4 kg/m2. The primer must have following
properties:

Properties of High-performance epoxy primer: Flexural Strength – Min

35MPa@7Days, Tensile Strength - Min 2MPa@7Days Compressive strength –
>40MPa@3Days, Adhesive Bond Strength - > 1.5MPa
5.2 Thermal insulation U value considered 0.4 W/m2.K
Supplying and installation of HCFC Free two component spray PUR foam for high
performance thermal insulation on the terrace. The product must complyto class B2
as per DIN 4102, part 1 and shall be applied by manufacturer approved spraying-
machine and only by manufacturer Approved Applicator.
The spray PUR foam insulation shall have the following specifications;
Density as per DIN EN ISO 845: 55 kg/m3
Thermal Conductivity as per DIN 52612: <0.02 - 0.022 W/m.K
Compressive Strength as per DIN 53423: >225 KPa
Water Absorption as per DIN 52428 shall be <2.25%
Closed Cells as per ISO 4590 shall be >95%
Average Thickness: 45 mm or as per manufacturer recommendation inaccordance with
technical spec.
5.3 WATERPROOFING COAT:
Providing and applying Flexible and elastic single component polyurethane
waterproofing membrane@ 1.2mm DFT, rapid curing and highly resilient fully
bonded cured to membrane having a mixed density of 1.02g/l. Waterproofing shall
be applied after mechanical grinding of substrate, sealing of cracks/ major
undulations using epoxy putty, Providing and applying a two component low viscous,
deep epoxy primer, followed by application of waterproofing membrane

Waterproofing membrane shall have following performance property

Tensile >4 MPa, Elongation > 600%, Root resistance as per CEN/TS 14418 or DIN 4062
Shore A Harness > 65 +/- 5, Tear Resistance > 20 N/mm, Crack bridging not less than
2 mm

Polyurethane membrane must be applied from parapet to parapet and to be terminated

on the top, Membrane Termination shall be done 300 mm above FFL by providing a
groove cut of 20mm x 20mm and seal it with Fibre reinforced, shrinkage controlled,
cementitious repair mortar system

System include surface preparation, application and termination all complete as per
manufacturers recommendation.
Geotextile layer: Providing and installing 200 GSM non-woven geotextile
membrane over the finish waterproofing treatment prior to protection screed.

Protection Screed: Providing & laying M20 Grade screed laid to slope
(Minimum thickness: 50mm and wire mesh in screed). This screed will provide
the required protection to waterproofing system. The screed shall be reinforced
with a weld-mesh No. 3315. (Weldmesh 3315 => Spacing - 75mm x 75mm, Wire
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 Size – 1.42 mm). The screed shall be cured for a minimum of 7 days. The
weldmesh imparts strength to the screed against load and deflection and
minimizes cracking.

Providing and making 10mmx10mm Saw Cut Joints @ 3mx3m square panel
within 24 hours of laying of and filled with single component, elastomeric
polysulphide/polyurethane sealant, all complete to the satisfaction of the
Engineer. Havingproperties: Tensile modulus on mortar substrates @ 23°C,
0.5MPa; Elasticityrecovery, at 60 % and 100 % extension, mortar substrates:
>80%; Elongation at break, @23°C: >600%

Vertical Plaster: Sprinkle the sand when the top coat is tacky to provide
bonding key and then applying plastering with CM 1:4 over waterproofing
system to a minimum thickness of 12mm or as per site requirement.

Termination: Cutting a chase of minimum 20 x 20 mm atleast 300 mm to

350mm above the finished floor level or as per site conditions. Later the all
the waterproofing coats including primer if any shall be raised upto the
termination chase after thorough cleaning using vaccum/water jet and later
filling it with a prepacked polymer modified mortar.
5.6 Drainage outlet at Terrace same as wet area outlet treatment.

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 Optimal :- 2021/02/25
Kindly mention the screed thickness.

PODIUM LANDSCAPE

2 component cementitious wpr

PODIUM HARDSCAPE

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 Optimal :- 2021/02/25 2K Cementitious WPR

Not clear in which 15mm plaster

layer to provide.
MasterTile Adhesive
MasterTile Epoxy Grout
Water swellable
Nonshrink

Areas
Nonshrink

TOILET/WET AREA WATERPROOFING

Optimal :- 2021/02/25
kindly specify
methodology and
functional use of bund

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 TERRACE DETAILS-1

Your
2 component spray applied PU
Your
1 component polyurethane waterproofing PU Sealant
or equivalent
500 microns HDPE Sheet

Y
Y

TERRACE DETAILS-2

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 2 component cementitious wpr

PIPE PENETRATION

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