Sma - Multicluster - Box - 36 - Installation - Guide Downloaded

Sunny Island Multicluster System
MULTICLUSTER BOX 36
Installation Guide
MC-BOX-36-IA-IEN105010 | IMEN-MC-BOX-36 | Version 1.0 EN

SMA Solar Technology AG Table of Contents
Table of Contents
1 Notes on this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Appropriate usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Explanation of Symbols on the Type Label . . . . . . . . . . . . . . . . . 9
3 Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.1 Multicluster Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.2 Multicluster Piggy-Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Identifying the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Choosing the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.1 Transport Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.2 Transporting the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Mounting the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Overview of the Connection Area . . . . . . . . . . . . . . . . . . . . . . 16
5.1.1 Connection terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1.2 Cable entries in the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.3 Grounding bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Inserting the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation Guide MC-BOX-36-IA-IEN105010 3

Table of Contents SMA Solar Technology AG
5.3 Connecting the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.3.1 Connecting the generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3.2 Connecting Consumer Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3.3 Connecting the PV Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3.4 Connecting the Sunny Island. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3.5 Grounding the Sunny Island Multicluster System . . . . . . . . . . . . . . . . . . . . . 27
5.4 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.1 Inserting the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.2 Connecting the control and measurement cables . . . . . . . . . . . . . . . . . . . . . 29
5.4.3 Connecting the communication cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6 Commissioning the Multicluster Box. . . . . . . . . . . . . . . . . 31

7 Opening and closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.1 Opening the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.2 Removing Protection against Contact . . . . . . . . . . . . . . . . . . . . 33
7.3 Mounting Protection against Contact . . . . . . . . . . . . . . . . . . . . 33
7.4 Closing the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.1 Dismantling the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 Storing the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.3 Disposing of the Multicluster Box . . . . . . . . . . . . . . . . . . . . . . . 36
10 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4 MC-BOX-36-IA-IEN105010 Installation Guide

SMA Solar Technology AG Notes on this Guide
1 Notes on this Guide

This guide describes the assembly and installation of the Multicluster Box. Keep this guide in a
convenient place for future reference.
1.1 Validity
This guide is valid for the Multicluster Box of type MC-BOX-36.3.
1.2 Target Group
The tasks described in this guide may only be carried out by electrically qualified persons who have
been trained on off-grid systems by SMA Solar Technology AG.
1.3 Additional Information
The enclosed Technical Description "Multicluster Box 36" serves as an installation aid and contains
the following information:
• A detailed diagram of the wiring of the generator, loads, PV plant, Sunny Island and battery.
• A detailed diagram of the communications wiring
• A system overview of the Multicluster Box
• The layout of the fuses in the Multicluster Box
• Definitions of terms that describe SMA Multicluster technology
You can find more information on the SMA Multicluster technology and the configurable parameters
of the Sunny Island in the Sunny Island 5048 manual.

Notes on this Guide SMA Solar Technology AG
1.4 Symbols Used
The following types of safety instructions and general information are used in this manual:
DANGER!
"DANGER" indicates a hazardous situation which, if not avoided, will result in death or
serious injury!
WARNING!
"WARNING" indicates a hazardous situation which, if not avoided, could result in death
or serious injury!
CAUTION!
"CAUTION" indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury!
NOTICE!
"NOTICE" indicates a situation that can result in property damage, if not avoided!
Information
Information provides tips that are valuable for the optimal installation and operation of
your product.

SMA Solar Technology AG Safety
2 Safety
2.1 Appropriate usage
The Multicluster Box is a component of the SMA Multicluster technology. It is used to set up stand-
alone grids with several Sunny Island 5048. The Multicluster Box is an AC main distributor. You can
connect the Sunny Island devices, the loads, the generator or the grid and a further generator to the
Multicluster Box, e.g. a PV plant or a small wind turbine system.
Connection requirements
The Multicluster Box is designed for connection to TN grids. The Multicluster Box must be
grounded before commissioning (see section 5.3.5 ”Grounding the Sunny Island
Multicluster System” (page 27)).

Safety SMA Solar Technology AG
Principle of the SMA Multicluster technology with an MC-BOX-36.3

You may operate the Multicluster Box only in conjunction with off-grid inverters of the type
Sunny Island 5048.
Do not exceed the maximum AC connection power of the Multicluster Box of 300 kW each at an
ambient temperature of 25 °C for PV plants, generator and loads.
The Multicluster Box is designed for use at altitudes of up to 2 000 m above sea level. If you wish to
use the Multicluster Box at altitudes above 2 000 m, contact SMA Solar Technology AG (see section
11 ”Contact” (page 40)).

SMA Solar Technology AG Safety
2.2 Safety Instructions
DANGER!
Danger to life due to high voltages in the Multicluster Box.
• Any work on the Multicluster Box must be carried out by a trained electrically skilled
person.
• Any work on the Multicluster Box must be carried out as described in this guide.
• All listed safety instructions must be observed.
Problems while performing the described activities
Should you encounter problems while performing the activities described in this guide,
contact SMA Solar Technology AG (see section 11 ”Contact” (page 40)).
2.3 Explanation of Symbols on the Type Label

Icon Explanation
Do not dispose of the Multicluster Box or its components with domestic
waste. For more information on disposal, see section 9.3 ”Disposing of the
Multicluster Box” (page 36).
CE mark.
The Multicluster Box complies with the requirements of the applicable EC
guidelines.
Protection rating IP54.
The Multicluster Box is protected against dust deposits in the interior and
splashes of water from all angles.

Delivery SMA Solar Technology AG
3 Delivery
3.1 Scope of delivery
Check that the delivery is complete. Check the packaging and the Multicluster Box for visible external
damage. Contact your supplier in case of damage to the packaging. Contact your dealer if you find
any damage or if any parts are missing.
3.1.1 Multicluster Box
Object Number Description

A 1 Multicluster Box
B 1 Switch cabinet key
C 1 Communication cable: 10 m, black
D 3 Control and measurement cable: 10 m each, red
E 30 15 x cable clamp and 15 x opposite sleeve (26 mm … 30 mm)
F 1 Installation Guide
G 1 Technical Description
H 2 Set of adhesive web for labeling cables

SMA Solar Technology AG Delivery
3.1.2 Multicluster Piggy-Back
The number of Multicluster Piggy-Back, RJ45 cables and termination resistors delivered depends on
your order option.

A 2 – 12 Multicluster Piggy-Back
B 1 – 11 RJ45 cable (5 m, yellow)
C 4 – 24 RJ45 cable (5 m, gray)
D 2 – 12 Grounding cable
E 4 – 24 Termination resistor
F 1 Technical Description
3.2 Identifying the Multicluster Box

You can identify the Multicluster Box by means of the type label. The type label is to be found on the
right-hand side of the enclosure.
On the type label you will find the model (Type), the serial number (Serial No.) and the article number
(Art No.) of the Multicluster Box as well as device-specific characteristics.

Installation SMA Solar Technology AG
4 Installation
4.1 Choosing the installation site
DANGER!
Danger to life due to fire or explosion.
Despite careful construction, electrical devices can cause fires.

• Do not install the Multicluster Box on flammable construction materials.
• Do not install the Multicluster Box in areas which contain flammable substances.
• Do not install the Multicluster Box in potentially explosive areas.
Observe the following conditions for installation:

• Install the product on a solid surface, e.g. a concrete base
• The installation site must be accessible at all times
• Comply with requirements concerning minimum passage widths and escape routes
• Installation is vertical
Properties of the foundation

The foundation must ensure that the Multicluster Box sits firmly and securely. When selecting the
foundation, take the weight of the Multicluster Box (400 kg) into account. Install the Multicluster Box
on a level surface. Make sure you remove any unevenness or depressions before installation.

SMA Solar Technology AG Installation
4.2 Transport
4.2.1 Transport Options
WARNING!
Risk of injury due to the heavy weight of the Multicluster Box.
• The means of transportation must be adequate for the weight of the Multicluster Box.
• The Multicluster Box must only be transported standing.
• Pay attention to the center of gravity of the Multicluster Box.
The center of gravity of the Multicluster Box is located approximately in the center of
the cabinet.
The Multicluster Box is delivered on a pallet. You may use the following means of transport to lift the
Multicluster Box from the pallet:
• Forklift or pallet truck
• Crane with appropriate fork

Installation SMA Solar Technology AG
4.2.2 Transporting the Multicluster Box

1. Remove all fastening screws from the base panels in the front and rear.
2. Place the screws aside. The screws will be needed later to reattach the base panels.
3. Remove the base panels and set them aside.
4. Slide the fork of the lift, pallet truck or crane underneath the Multicluster Box and transfer the
Multicluster Box to the installation site.

SMA Solar Technology AG Installation
4.3 Mounting the Multicluster Box

Fasten the Multicluster Box to the foundation by its base.
1. Mark the position of the drill holes for fastening the base.
2. Drill holes at the marked positions.

3. Insert the wall anchors.
4. Place the Multicluster Box on the foundation. To do this, use a fork-lift truck, crane or pallet truck.
5. Attach the Multicluster Box to the foundation with four suitable bolts.
☑ The Multicluster Box is mounted.

Electrical Connection SMA Solar Technology AG
5 Electrical Connection
5.1 Overview of the Connection Area
5.1.1 Connection terminals

SMA Solar Technology AG Electrical Connection
Object Description
A Fuse-switch-disconnector "=MC-F1 Generator" for connecting the generator
(L1, L2, L3)
B Connection terminal "=MC-X1" for connecting the generator (N)
C Connection terminal "=MC-X2" for connecting the loads (N)
D Fuse-switch-disconnector "=MC-F2 Loads" for connecting the loads (L1, L2, L3)
E Connection terminals "MC-X3 PV System" for connecting the PV plant
F Line circuit breakers for the Sunny Island devices
G Connection terminals PE, N and L for connecting the Sunny Island
H Grounding bar for PE connection of generator, loads, PV plant and
Sunny Island
I RJ45 sockets for connecting the control, measurement and communication
cables
5.1.2 Cable entries in the floor

A 5 Double membrane seal for entry of the generator connection
cables
B 5 Double membrane seal for entry of the connection cables for the
loads
C 5 Double membrane seal for entry of PV plant connection cables
D 2 Cable sleeve for control, measurement and communications
cables
E 36 Double membrane seal for entry of Sunny Island connection
cables

5.1.3 Grounding bar
Object Description
A PE connection of generator
B PE connection of loads
C PE connection of PV plant
5.2 Inserting the cables

Insert the AC cables in the Multicluster Box according to the following instructions. Insert the control,
measurement and communications cables as described in section 5.4 ”Communication” (page 28).
1. Open the Multicluster Box (see section 7.1 ”Opening the Multicluster Box” (page 32)).
2. Remove the front and center sliding panels from the Multicluster Box.
3. Select the corresponding double membrane seal for introducing the cable and remove it from
the floor.
4. Pierce the double membrane seal with a sharp object. The opening must not be too large.
5. Insert the cable in the Multicluster Box.
6. Slide the double membrane seal over the cable.
7. Strip the cable to suit the terminal lug.
8. Fit a terminal lug to the stripped cable. This does not apply to the Sunny Island cables.
9. Label the Sunny Island cables using the adhesive web included in the delivery.
☑ The cable is now ready for connection.
10. Place the double membrane seal in the floor panel again.
11. Mount the cable in the cable support rail. Use the cable clamps and opposite sleeves provided
for this purpose.
Mounting the cable in the support rail serves to reduce the strain from pulling on the cable at
the connection point.

5.3 Connecting the cables

Wiring overview
You will find a wiring overview of the entire Multicluster System in the Technical Description
included in the scope of delivery.
Torques of the connection terminals
When connecting the cables, you must observe the torque of each connecting terminal as
specified in section 10 ”Technical Data” (page 37).
Plexiglas cover as protection against contact

The Multicluster Box is designed with protection against accidental contact. A Plexiglas
cover over the terminals serves as protection against contact.
• Remove the Plexiglas cover before performing any work on the Multicluster Box (see
section 7.2 ”Removing Protection against Contact” (page 33)).
• After performing work on the Multicluster Box, mount the Plexiglas cover again (see
section 7.3 ”Mounting Protection against Contact” (page 33)).
5.3.1 Connecting the generator

You can connect a 3-phase generator to the Multicluster Box. However, you also have the option of
connecting it to the power distribution grid.
The phases L1, L2, and L3 are routed through fuse-switch-disconnectors in the Multicluster Box. The
fuse links are designed for a nominal current of 435 A.
Establish the necessary fuse rating based on the wiring on the cable and the installation conditions,
and then use the appropriate fuse links. The maximum size of fuse links permissible in each case are
factory-installed in the fuse-switch-disconnector.
Output fuse of the generator has an impact on the design of the cable in the PV
plant.
Note that the output fuse of the generator influences the design of the cable in the PV plant
(see section 5.3.3 ”Connecting the PV Plant” (page 23)).
Cable Requirements
• The insulated conductor diameter must be selected based on the rated output power of the
generator.
• If the generator is not equipped with an output fuse, the cable is grounded and secured against
short-circuits.
• For longer cables, an additional fuse box is installed close to the generator.

Connection procedure
1. Insert the cables in the Multicluster Box (see section 5.2 ”Inserting the cables” (page 18)).
2. Turn the handle on the fuse holder downwards.
3. With both hands, lift the fuse holder up at the
anchorage and pull it out.
4. Loosen screws on the cover of the connection

terminals L1, L2 and L3, and remove the cover.
5. Connect PE to the grounding bar (see section 5.1.3 ”Grounding bar” (page 18)).

6. Carefully raise the cover of connection terminal "MC-X1".
7. Connect N to the "MC-X1" connection terminal according to the label.
8. Carefully lower the connection terminal "MC-X1".

9. Connect L1, L2 and L3 to the fuse-switch-

disconnector "MC-F1 Generator" according to the
label. Make sure that a right-hand rotating field
exists at the generation connection point.
10. Place the cover of connection terminals L1, L2 and L3 and tighten screws.
11. Place fuse holder in its anchorage. To do this, push the fuse holder lightly downward.
12. Push the handle on the fuse holder upwards until it is in a vertical position.
☑ The generator is connected.

5.3.2 Connecting Consumer Loads

The phases L1, L2, and L3 are routed through fuse-switch-disconnectors in the Multicluster Box. The
fuses are necessary to protect the outgoing cable from overloads. Note that the currents of the
Sunny Island, the PV plant and the generator may add up. Determine the required fuse size according
to layout type of the cable and installation conditions, and install the appropriate fuse links.
Cable protection
The Multicluster Box does not replace a distributor for the loads. Between the
Multicluster Box and the loads, you must install a distributor with a line circuit breaker to
protect and isolate the loads, as well as a ground fault circuit breaker. Be sure to observe
all standards and directives applicable to the installation site.
2. Turn the handle on the fuse holder downwards.
3. With both hands, lift the fuse holder up at the
anchorage and pull it out.
4. Loosen the screws on the cover of the connection

terminals L1, L2 and L3, and remove the cover.


6. Carefully raise the cover of connection terminal "MC-X2".
7. Connect N to the "MC-X2" connection terminal according to the label.
8. Carefully lower the cover of the connection terminal "MC-X2".
9. Connect L1, L2 and L3 to the fuse-switch-
disconnector "MC-F2 Loads" according to the
label.
The example in the photo shows the connection of
the generator.
10. Place the cover of connection terminals L1, L2 and L3 and tighten screws.
11. Place fuse holder in its anchorage. To do this, push the fuse holder lightly downward.
12. Push the fuse holder handle upward into the vertical position.
☑ The consumer loads are now connected.
5.3.3 Connecting the PV Plant

Cable protection
The Multicluster Box does not replace the PV main distribution. Within the PV main
distribution, you must install the line circuit breaker to protect and isolate the PV inverter,
and, if necessary, a residual current breaker between the Multicluster Box and the PV plant.
Be sure to observe all standards and directives applicable to the installation site.
Connecting other Energy Sources

Instead of the PV plant, you can also connect other energy suppliers (e.g. small wind
turbine systems) to the Multicluster Box.

Cable sizing
In a short-circuit, the short-circuit currents driven by the generator flow through the unprotected cable
between the Multicluster Box and the PV main distributor. If the fuse of the generator is larger than the
fuse in the PV main distributor, you have to size the cable to match the generator fuse.
When planning the protection of cables in case of short-circuits, the PV inverter and Sunny Island
devices may be disregarded, as they have been constructed so as not to pose any danger to cables
in case of short circuits. Overload protection is always guaranteed if the cables connecting to the PV
plant are sized to take at least the feed-in power of the PV plant.
Procedure for connecting the PV plant
3. Carefully raise the covers of the connection
terminals "=MC-X3 PV-System".
4. Connect L1, L2, and L3 to the "=MC-X3 PV-System"

connection terminals according to the labels.
5. Carefully lower the covers of the connection
terminals "=MC-X3 PV-System".
☑ The PV plant is connected.

5.3.4 Connecting the Sunny Island

Sunny Island fuse
Each Sunny Island is fused by a C32 A line circuit breaker inside the Multicluster Box.
Layout of the connection terminals

The following table describes how the connection terminals are aligned and labeled.
Top-hat rail for Main Cluster Extension Cluster 1 … Extension Cluster 11
Sunny Island
Upper top-hat rail for "1 :L" "10 :L" … "100:L"
Sunny Island Master "2 :N" "11:N" "101:N"
"3 :PE" "12:PE" "102:PE"
Central top-hat rail for "4 :L" "13:L" … "103:L"
Sunny Island Slave 1 "5 :N" "14:N" "104:N"
"6 :PE" "15:PE" "105:PE"
Lower top-hat rail for "7 :L" "16:L" … "106:L"
Sunny Island Slave 2 "8 :N" "17:N" "107:N"
"9 :PE" "18:PE" "108:PE"
Sunny Island layout in a stand-alone grid
• All Sunny Island masters are assigned to L1.
• All Sunny Island Slaves 1 are assigned to L2.
• All Sunny Island Slaves 2 are assigned to L3.
This creates a clockwise phase sequence in the stand-alone grid.
The following connection procedure simplifies connecting the terminals and laying the cables.
Use the enclosed adhesive web for labeling the cables.
2. Loosen the 4 screws on the cover of the Sunny Island connection area.

3. Remove the cover of the Sunny Island connection

area.
Retain cover and screws for later use.
4. Connect Sunny Island of the main cluster:

– Connect Sunny Island Slave 2 to the terminals
"Main Cluster Slave 2":
– Connect L to the terminal "7 :L1".
– Connect N to the terminal "8 :N".
– Connect PE to the terminal "9 :PE".
– Connect Sunny Island Slave 1 to the terminals
"Main Cluster Slave 1". Connect Sunny Island
Slave 1 as described for Sunny Island Slave 2.
– Connect Sunny Island master to the terminals
"Main Cluster Master". Connect Sunny Island
master as described for Sunny Island Slave 2.
5. Connect Sunny Island of the Extension Cluster as described under point 4. Begin with Slave 2
of the Extension Cluster 1 and observe the labels on the terminals.
6. Fit the cover for the Sunny Island connection area.
7. Insert the 4 screws into the cover of the Sunny Island connection area and fasten them hand-
tight.
☑ The Sunny Island are connected.

5.3.5 Grounding the Sunny Island Multicluster System

WARNING!
Risk of lethal electric shock.
• Always leave jumper between the connection terminals "=MC-X1" for connecting
the generator and "=MC-X2" for connecting the loads in the position preset by the
factory. Otherwise, the neutral conductor of the Multicluster System will not be
connected to PE when the generator contactor is open.
Neutral conductors within the Multicluster Box are not connected to PE when delivered. To ensure safe
operation of the Multicluster System, the following measures must be taken before commissioning:
• Ground the Multicluster system outside the Multicluster Box on either the generator side or the
load side, Connect the neutral conductor to PE.
All standards and directives applicable to the installation site must be observed.

5.4 Communication
The Multicluster Box transfers voltage and current measurement signals to the Sunny Island. These
signals are transferred via the control and measurement cables supplied. The Multicluster Box is
controlled by the Sunny Island master in the main cluster via a CAN bus.
5.4.1 Inserting the cables

1. Remove the cable sleeve from the cable entry in the
bottom of the Multicluster Box.
2. Insert the control, measurement or communications cable through the cable entry in the
Multicluster Box.
Cable length
Plan for sufficient cable length from the enclosure entry point to the required connection
socket.
3. Place the control, measurement or communications

cable in one of the 4 arches of the cable support
sleeve.
4. Press the cable support sleeve into the cable entry.

5.4.2 Connecting the control and measurement cables

1. Insert the red cables in the Multicluster Box (see section 5.4.1 ”Inserting the cables” (page 28)).
2. Plug in the control and measurement cable for the
Sunny Island master of the main cluster in the
"Mstr./L1" socket.
Sunny Island Slave 1 of the main cluster in the
"Slv1./L2" socket.
Sunny Island Slave 2 of the main cluster in the
"Slv 2./L3" socket.
☑ The control and measurement cables are connected.

5.4.3 Connecting the communication cable

1. Insert the black cable in the Multicluster Box (see section 5.4.1 ”Inserting the cables”
(page 28)).
2. Plug in the cable in the "ComSync IN" socket.
3. Connect the end of the communications cable to the "ComSyncIn" socket on the Sunny Island
master of the main cluster.
☑ The communications cable is connected.
4. Fit the sliding panels in the bottom of the Multicluster Box again and attach with screws. Make
sure that the seals are fitted correctly.

SMA Solar Technology AG Commissioning the Multicluster Box
6 Commissioning the Multicluster Box

Check the following requirements before commissioning the Sunny Island Multicluster System:
• The Multicluster Box is installed properly.
• The Multicluster system is grounded outside the Multicluster Box on either the generator side or
the load side. The neutral conductor is connected to PE.
• All cables are correctly and completely connected.
• All cables are firmly enclosed by a double membrane seal or a cable support sleeve in the base
of the Multicluster Box.
• All AC cables are attached to the cable support rail within the Multicluster Box.
• The base of the Multicluster Box is closed by means of the sliding panels. All seals are correctly
fitted.
• Protection against contact is installed.
• The base panels on the base of the Multicluster Box are attached.
Once all requirements are met, commission the Sunny Island Multicluster System as described in the
Technical Description of the Sunny Island 5048.

Opening and closing SMA Solar Technology AG
7 Opening and closing

You can open and close the Multicluster Box during operation.
7.1 Opening the Multicluster Box

1. Unlock the Multicluster Box with the switch cabinet key supplied.
2. Open the right-hand door until the door stopper
clicks into place.
3. Unlock the left-hand door with the lever and open it

until the door stopper clicks into place.

SMA Solar Technology AG Opening and closing
7.2 Removing Protection against Contact

DANGER.
Risk of lethal electric shock.
• Switch off all loads.

• Switch off the Sunny Island master of the main cluster.
• Disconnect all Sunny Island in the Multicluster Box and secure against unintentional
start.
• Disconnect the PV main distributor and secure against unintentional start.
• Switch off the generator and secure against unintentional start.
NOTICE!
Electrostatic discharge can cause irreparable damage to the Multicluster Box.
• Ground yourself before you touch a component.
1. Remove all 6 fastening screws on the Plexiglas cover.

2. Remove Plexiglas cover.
3. Retain Plexiglas cover and fastening screws for later use.
7.3 Mounting Protection against Contact

1. Place Plexiglas cover in the Multicluster Box. Take care to align the fastening points.
2. Insert the 6 fastening screws and fasten them hand-tight.

Opening and closing SMA Solar Technology AG
7.4 Closing the Multicluster Box

1. Lift the door stopper of the left-hand door up slightly with your foot and close the door.
2. Fasten left-hand door with swiveling lever.
3. Lift the door stopper of the right-hand door up

slightly with your foot and close the door.
4. Lock the Multicluster Box with the switch cabinet key.

SMA Solar Technology AG Maintenance
8 Maintenance
The Multicluster Box must be regularly maintained. Note that the maintenance interval is influenced
by the installation site and the ambient conditions. The Multicluster Box must be maintained more
frequently if it is installed in environments with severe dust pollution.
Maintenance work Recommended
maintenance interval
Check the inside of the Multicluster Box for dirt, humidity and water 12 months
leakage.
• If necessary, clean the Multicluster Box and take appropriate actions.
Check stability of all connections. 12 months
• Tighten connections if necessary.
Check insulation, connection terminals and fuse elements for any 12 months
discoloration or visible changes.
• If a cable provided by the customer, such as the load cable to the
Multicluster Box, is discolored or visibly changed, this cable must be
replaced.
• If any internal wiring such as the cables to the contactors or a fuse
element, is discolored or visibly changed, inform
SMA Solar Technology AG.

Decommissioning SMA Solar Technology AG
9 Decommissioning
9.1 Dismantling the Multicluster Box
1. Open the Multicluster Box (see section 7.1 ”Opening the Multicluster Box” (page 32)).
2. Remove all fastening screws from the base panels in the front and rear. Put the screws aside.
These screws will be needed later to reattach the base panels.
3. Remove all sliding panels from the Multicluster Box.
4. Remove all cables from the Multicluster Box.
5. Unscrew and remove the fastening screws of the Multicluster Box.
6. Close the doors of the Multicluster Box (see section 7.4 ”Closing the Multicluster Box”
(page 34)).
7. Transport the Multicluster Box with a forklift, pallet truck, or crane.
8. Remount the base panels on the Multicluster Box.
☑ The Multicluster Box is now dismantled.
9.2 Storing the Multicluster Box

Store the Multicluster Box in a dry place where the ambient temperature is between –25 °C and
+60 °C at all times.
9.3 Disposing of the Multicluster Box

Dispose of the Multicluster Box at the end of its service life in accordance with the disposal regulations
for electronic waste applicable at the installation site at that time.

SMA Solar Technology AG Technical Data
10 Technical Data
Connection of Loads
Number 1 x 3-phase
Rated output 300 kW
Rated mains voltage between L and N 230 V
Rated mains voltage between L1 and L2 400 V
AC voltage range between L1 and N 172.5 V ... 250 V
AC voltage range between L1 and L2 300 V ... 433 V
Rated frequency 50 HZ
Frequency range 40 Hz ... 70 Hz
Current at ratings 3 x 435 A
Diameter of bolt clamp for connecting N 16 mm
Diameter of the screws on the fuse-switch- 12 mm
disconnector for connecting L1, L2, and L3
Maximum torque of bolt clamp 25 Nm ... 50 Nm
Maximum torque of fuse-switch-disconnector 25 Nm
Maximum cable cross-section to be connected 300 mm²
Fuse NH3
Minimum allowed fuse rating 100 A
Maximum allowed fuse rating 500 A
Connection of Sunny Island

Maximum number of Sunny Island 36
Sunny Island rated output power 180 kW
Current at Sunny Island ratings 3 x 260 A
Fuses 36 x C 32A line circuit breaker

Technical Data SMA Solar Technology AG
Generator connection
Number 1 x 3-phase
Rated mains input power 300 kW
AC input current 3 x 435 A
Maximum rated short-circuit current 10 kA
Diameter of bolt clamp for connecting N 16 mm
Diameter of the screws on the fuse-switch- 12 mm
disconnector for connecting L1, L2, and L3
Maximum torque of fuse-switch-disconnector 25 Nm
Fuse NH3
Minimum allowed fuse rating 100 A
Maximum allowed fuse rating 500 A
Connection of PV plant
Number 1 x 3-phase
PV rated output 300 kW
AC current at ratings 3 x 435 A
Maximum rated short-circuit current 10 kA
Bolt clamp diameter 16 mm
Fuses none
Connection to ground
Diameter of the screws on the fuse element for 12 mm
connecting PE
Maximum torque 26 Nm

SMA Solar Technology AG Technical Data
General data
Number of phases 3
Permitted grid structure TN
Width x height x depth 1 200 mm x 2 000 mm x 800 mm
Weight 400 kg
Maximum altitude above MSL 2 000 m
Degree of protection provided by enclosure* IP 54
Degree of protection provided by the inner IP 20
protective cover*
Protection class** II
Overvoltage category*** UK 3
EMC environment A
EC Declaration of Conformity Yes
Operating temperature range − 25 °C ... +60 °C
Air humidity 0 % ... 100 %
* as per IEC 60529
** as per IEC 417
*** as per EN 60664
Rated insulation voltage:

Switch cabinet wiring 2.5 kV AC
Rated voltage of auxiliary circuits 24 V DC

Contact SMA Solar Technology AG
11 Contact
If you have technical problems concerning our products, contact the SMA Serviceline. We need the
following information in order to provide you with the necessary assistance:
• Type of Multicluster Box
• Serial number of Multicluster Box
• Type and number of connected Sunny Island
• Type and number of connected PV inverters
• Type and number of connected loads
• If a generator is connected:
– Type
– Power
– Maximum current
SMA Solar Technology AG

Sonnenallee 1
D-34266 Niestetal
www.SMA.de
SMA Serviceline
Tel. +49 561 9522 399

Fax: +49 561 9522 4697
E-mail: SunnyIsland.Service@SMA.de

SMA Solar Technology AG Legal Restrictions
The information contained in this document is the property of SMA Solar Technology AG. Publishing its content, either partially or
in full, requires the written permission of SMA Solar Technology AG. Any internal company copying of the document for the
purposes of evaluating the product or its correct implementation is allowed and does not require permission.
Exclusion of liability
The general terms and conditions of delivery of SMA Solar Technology AG shall apply.
The content of these documents is continually checked and amended, where necessary. However, discrepancies cannot be
excluded. No guarantee is made for the completeness of these documents. The latest version is available online at www.SMA.de
or from the usual sales channels.
Guarantee or liability claims for damages of any kind are excluded if they are caused by one or more of the following:
• Damages during transportation
• Improper or inappropriate use of the product
• Operating the product in an unintended environment
• Operating the product whilst ignoring relevant, statutory safety regulations in the deployment location
• Ignoring safety warnings and instructions contained in all documents relevant to the product
• Operating the product under incorrect safety or protection conditions
• Altering the product or supplied software without authority
• The product malfunctions due to operating attached or neighboring devices beyond statutory limit values
• In case of unforeseen calamity or force majeure
The use of supplied software produced by SMA Solar Technology AG is subject to the following conditions:
• SMA Solar Technology AG rejects any liability for direct or indirect damages arising from the use of software developed by
SMA Solar Technology AG. This also applies to the provision or non-provision of support activities.
• Supplied software not developed by SMA Solar Technology AG is subject to the respective licensing and liability agreements
of the manufacturer.
SMA Factory Warranty

The current guarantee conditions come enclosed with your device. These are also available online at www.SMA.de and can be
downloaded or are available on paper from the usual sales channels if required.
Trademarks
All trademarks are recognized even if these are not marked separately. Missing designations do not mean that a product or brand
is not a registered trademark.
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by SMA
Solar Technology AG is under license.
SMA Solar Technology AG
Sonnenallee 1
34266 Niestetal
Germany
Tel. +49 561 9522-0
Fax +49 561 9522-100
www.SMA.de
E-Mail: info@SMA.de
© 2004 to 2010 SMA Solar Technology AG. All rights reserved

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Sunny Island Multicluster System

MC-BOX-36-IA-IEN105010 | IMEN-MC-BOX-36 | Version 1.0 EN

Installation Guide MC-BOX-36-IA-IEN105010 3

5.3 Connecting the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6 Commissioning the Multicluster Box. . . . . . . . . . . . . . . . . 31

4 MC-BOX-36-IA-IEN105010 Installation Guide

1 Notes on this Guide

Installation Guide MC-BOX-36-IA-IEN105010 5

6 MC-BOX-36-IA-IEN105010 Installation Guide

Installation Guide MC-BOX-36-IA-IEN105010 7

Principle of the SMA Multicluster technology with an MC-BOX-36.3

8 MC-BOX-36-IA-IEN105010 Installation Guide

2.3 Explanation of Symbols on the Type Label

Installation Guide MC-BOX-36-IA-IEN105010 9

Object Number Description

10 MC-BOX-36-IA-IEN105010 Installation Guide

Object Number Description

3.2 Identifying the Multicluster Box

Installation Guide MC-BOX-36-IA-IEN105010 11

Despite careful construction, electrical devices can cause fires.

Observe the following conditions for installation:

Properties of the foundation

12 MC-BOX-36-IA-IEN105010 Installation Guide

Installation Guide MC-BOX-36-IA-IEN105010 13

4.2.2 Transporting the Multicluster Box

14 MC-BOX-36-IA-IEN105010 Installation Guide

4.3 Mounting the Multicluster Box

2. Drill holes at the marked positions.

Installation Guide MC-BOX-36-IA-IEN105010 15

16 MC-BOX-36-IA-IEN105010 Installation Guide

5.1.2 Cable entries in the floor

Object Number Description

Installation Guide MC-BOX-36-IA-IEN105010 17

5.2 Inserting the cables

18 MC-BOX-36-IA-IEN105010 Installation Guide

5.3 Connecting the cables

Plexiglas cover as protection against contact

5.3.1 Connecting the generator

Installation Guide MC-BOX-36-IA-IEN105010 19

4. Loosen screws on the cover of the connection

5. Connect PE to the grounding bar (see section 5.1.3 ”Grounding bar” (page 18)).

20 MC-BOX-36-IA-IEN105010 Installation Guide

9. Connect L1, L2 and L3 to the fuse-switch-

Installation Guide MC-BOX-36-IA-IEN105010 21

5.3.2 Connecting Consumer Loads

4. Loosen the screws on the cover of the connection

22 MC-BOX-36-IA-IEN105010 Installation Guide

5. Connect PE to the grounding bar (see section 5.1.3 ”Grounding bar” (page 18)).

5.3.3 Connecting the PV Plant

Connecting other Energy Sources

Installation Guide MC-BOX-36-IA-IEN105010 23

4. Connect L1, L2, and L3 to the "=MC-X3 PV-System"

☑ The PV plant is connected.

24 MC-BOX-36-IA-IEN105010 Installation Guide

5.3.4 Connecting the Sunny Island

Layout of the connection terminals

Installation Guide MC-BOX-36-IA-IEN105010 25

3. Remove the cover of the Sunny Island connection

4. Connect Sunny Island of the main cluster:

26 MC-BOX-36-IA-IEN105010 Installation Guide

5.3.5 Grounding the Sunny Island Multicluster System

Installation Guide MC-BOX-36-IA-IEN105010 27

5.4.1 Inserting the cables