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544-14 - Starting Ignition
544-14 - Starting Ignition
CHAPTER 14
STARTING
ATA 80
IGNITION
ATA 74
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P&W PROPRIETARY
PROPRIETARY INFORMATION
INFORMATION
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Starting and Ignition
OBJECTIVES
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Starting and Ignition
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Starting and Ignition
OVERVIEW
The Starting and Ignition systems work together to start the engine. • start control panels
The Starting System provides power for turning the HPC rotor at a • ECAM indications.
sufficient speed for a ground or inflight start.
These components are part of the Starting System:
A part of the Starting System is Starting Electrical Control. It
functions as an interface between the flight deck and Starting • pneumatic starter motor
System components.
• starter air control valve
The Ignition System provides the electrical spark required to ignite
the fuel/air mix in the combustor. This system is used for engine • pneumatic ducting.
starting on ground and in flight. When required, flameout prevention
is provided by a continuous spark. The engine can be started using These components are part of the Ignition System:
either automatic or manual procedures.
• engine relay box
Engine Ground Operations are employed to validate mechanical
failures and test LRUs or systems after maintenance.
• dual ignition exciter boxes, plugs and cables (upper/lower).
The following are interface components and indicators common to
both the Starting and Ignition systems:
• EEC
• EIU
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Starting and Ignition
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Starting and Ignition
OVERVIEW (Cont.)
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Starting and Ignition
STARTING SYSTEM
The Starting System provides the rotational power that helps to start
the engine in conjunction with the Ignition System.
The following are components for the Starting System.
• Pneumatic ducting
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STARTING SYSTEM
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Safety Conditions
Purpose: Minimum starting duct pressure should be between 30 psi and 40 psi.
The starter air duct supplies air to the starter motor. All ducting in the system is designed for high pressure and
temperature operation.
Location:
Gimbal joints are incorporated to permit working movement.
The starter air duct is located on the RH side of the engine fan case.
E-type seals located between all mating flanges prevent air leakage.
Description: V-band coupling clamps secure mating flanges.
Air supplies for the pneumatic starter motor may be provided by any
of the following:
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Starting and Ignition
Safety Conditions
The starter air control valve is located on the RH side of the engine The pneumatic control consists of an actuator with two different sized
fan casing (intermediate module). pistons and a solenoid valve. A stainless steel compression spring
closes the valve in the event of pneumatic pressure loss. The
actuator will also return the valve to the closed position in the event of
Description:
a spring malfunction, provided pneumatic pressure is available at the
small piston of the actuator. Failsafe position of the valve is closed.
The starter air control valve has the following characteristics:
• Pneumatic operation
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STARTING SYSTEM
1. Air upstream of the butterfly valve is filtered and routed through an 3. Any air pressure loss will cause the butterfly valve to close
orifice in the solenoid valve. Air upstream of the solenoid valve via the actuator spring action.
orifice is admitted to the smaller piston of the double acting
actuator. Manual Operation
2. When the solenoid is energized, the ball valve opens to admit air The starter air valve can be opened/closed manually using a 3/8 in.
to the larger piston while simultaneously closing the vent port. square drive through an access panel on the RH cowl door. Only
attempt manual opening of the valve when the starter duct is
3. Air acting on this larger piston overcomes the combined force of pressurized. Otherwise, damage to the starter air valve may occur.
upstream air pressure acting on the smaller piston and the
actuator spring. A micro-switch provides the valve position feedback information to
the EEC. The micro-switch will indicate open when the valve is
4. Actuator movement is then translated through the linkage to open 7º or more and will indicate closed when the valve is open 5º
rotate the butterfly valve to the open position. or less..
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Starting and Ignition
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Starting and Ignition
Safety Conditions
DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE
OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN
STARTING SYSTEM (Cont.) GO THROUGH YOUR SKIN AND INTO YOUR BODY.
Pneumatic Starter Motor BE CAREFUL DURING REMOVAL OF THE STARTER. IT WEIGHS 33 LBS.
(15 KG.).
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Starting and Ignition
STARTING SYSTEM When the starter output drive shaft rotational speed increases above
a predetermined rpm, centrifugal forces overcome the tension of the
Pneumatic Starter Motor clutch leaf springs. This allows the pawls to be pulled clear of the
Description (Cont.): gear hub ratchet teeth, disengaging the output drive shaft from the
starter motor turbine.
The starter is a pneumatically driven turbine unit designed to rotate
and accelerate the engine’s HP rotor to allow starting. The starter Synchronous Engagement Operation
motor is comprised of a single stage turbine, a reduction gear train, a
clutch and an output drive shaft. All are housed within a case The synchronous engagement clutch transmits torque from the
incorporating an air inlet and exhaust. starter turbine through a jaw face.
Operation:
The ring gear is splined to the ring gear carrier and transmits starter
Compressed air enters the starter, impinges on the turbine blades to turbine torque to the clutch sub-assembly.
rotate the turbine, and leaves through the air exhaust. The reduction
gear train converts the high speed, low torque rotation of the turbine The input, or turbine, side jaw face is splined to the ring gear carrier
to the low speed, high torque rotation of the gear train hub. and driven into the output jaw face, which is integral with the output
shaft.
Pawl and Ratchet Gear Teeth Engagement Operation
The ratchet teeth of the gear hub engage the pawls of the output The function of the disengagement balls and guides is to convert the
drive shaft to transmit drive to the Main Gearbox. In turn, the MGB centrifugal force acting on the balls. This force causes the proper
accelerates the N2 spool. When the starter air supply is cut off, the separation between the two clutch jaw faces when the starter is no
pawls overrun the gear train hub ratchet teeth, allowing the starter longer providing assisting torque. Then the engine, along with the
motor to coast to a stop. output shaft, becomes self-sustaining.
The N2 spool, the MGB and starter output drive shaft continue to The only time the engagement balls come into play is when a
rotate. running engagement is initiated and the centrifugal forces are used
to engage the two jaw faces.
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
• EIUs
• EEC
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Starting and Ignition
STARTING SYSTEM
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STARTING SYSTEM
Engine Interface Units (EIUs) • Provide logic and information between the engines and the
aircraft systems
Purpose:
• Receive discrete electrical signals from the flight deck and
Two EIUs, one for each engine, interface between the aircraft and transmit them to the EEC
FADEC systems, transmitting data from the flight deck panels and
relevant aircraft computers to the EEC. • Detect faults and transmit them to the CFDS
Location: • Transmit starting signals to and from the EEC and starting
components, making it impossible to start the engine if the EIU
The EIUs are located onboard the aircraft in the avionics bay. fails
Description:
Each EIU is required for engine start and remains active until
shutdown.
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Starting and Ignition
STARTING SYSTEM
• MAN START 1(2) push button (open signal for manual start)
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Starting and Ignition
STARTING SYSTEM
Two panels are used for engine start in the flight deck: The rotary MODE switch has three positions.
• Engine Control Panel, located on the center pedestal • CRANK: No ignition power is applied but engine motoring is
allowed.
• Engine Manual Start Panel, located on overhead panel 22VU
and marked as ENG/MAN START. • NORM: Selected by the pilot at the end of the starting sequence
or after engine shutdown on the ground. In this position, the EEC
automatically selects continuous ignition in some specific
Engine Control Panel
configurations:
The Engine Control Panel contains two main engine MASTER control o engine is running and the air intake cowl anti-icing is selected
switches and a rotary MODE switch. ON
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM
Starting Electrical Control If the engine is not running and the rotary MODE switch is in the
NORM position, selecting the Master switch or the Manual Start
Engine Start Control Switches button to ON will not start the corresponding engine.
Rotary Mode Switch (Cont.) Continuous ignition automatically selects Engine 1 if the following
conditions are met.
• IGN/START: This position allows the engine to start. The switch
must be in the IGN/START position before selecting Master levers NOTE
to the ON position. IGN/START is selected for one of the following
procedures: The MODE selector is put in the NORM position after starting
Engine 1 The MODE selector is then returned to IGN/START before
o normal starting (automatic) starting Engine 2.
o alternate starting (manual) Typically, after starting Engine 1, the rotary MODE switch is left in
the IGN/START position after starting Engine 2.
o continuous ignition after starting sequence.
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM
NOTE
The starter must be serviced with both the oil fill and oil overflow
port removed. The starter is filled with oil through the oil fill point
until oil flows out of the overflow port.
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Starting and Ignition
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Starting and Ignition
The Ignition System ignites the air/fuel mix in the combustor. • All in-flight starts
• dual ignition exciter boxes, ignition cables, and igniter plugs Single Alternate Igniter
(upper/lower)
• Auto starts
Two independent ignition systems are provided. Ignition System A
comprises the upper ignition exciter and its associated cable and Continuous Ignition
igniter. Ignition System B comprises the lower ignition exciter and its
associated cable and igniter. • Engine anti-ice
• Landing
• EIU failure
• Flameout
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Starting and Ignition
IGNITION SYSTEM
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Starting and Ignition
Location: A
1
115V AC STAT
The relay box is located on the RH side of the engine fan casing. 901XP Emergency
INV BUS
2
Description:
1 AC BUS 1 1XP
The relay box is made of a hermetically sealed, cast alloy case with
B Normal
four anti-vibration mounts. Six internal relay drivers distribute power
2 AC BUS 2 2XP
to two ignition exciters and the P2/T2 probe heat element. Each relay
driver circuit is powered by 28V DC outputs from both channels of the
EEC. The relays connect and isolate the 115V AC aircraft electrical Relay contacts inside the box are designed to be closed to ensure that
supply to their connected components. The table shown at right lists any failure results in 115V AC output from the relay box to the ignition
the AC power sources. exciter boxes. This is the necessary failsafe condition of the relay box.
Operation: When the relay drivers are energized by the EEC, the contacts open
and power is removed from the ignition exciter boxes, de-energizing the
The relay box receives 28V DC signals from the EEC to control the Ignition System.
outputs of 115V AC, 400Hz electrical power to the ignition exciter
boxes.
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Starting and Ignition
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Safety Conditions
Purpose: DO NOT BEND THE IGNITION LEAD WHEN YOU DISCONNECT THE
ELECTRICAL CONNECTOR. THE IGNITION LEAD CAN BE DAMAGED AND
Ignition exciters provide starting and continuous duty ignition on CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
demand. DO NOT BEND THE ELECTRICAL CABLE CONDUIT TOO MUCH WHEN YOU
CONNECT THE ELECTRICAL CONNECTOR. THE CONDUIT CAN BE
Location: DAMAGED AN CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
Two ignition exciters are located on the RH side of the HPC case at
3:00. voltage pulsating current. The power is transformed, rectified and
discharged in the form of capacitor discharge pulses through the
Description: ignition cables to the igniter plugs.
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Starting and Ignition
IGNITION EXCITERS
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Safety Conditions
Purpose:
DO NOT BEND THE IGNITION LEAD WHEN YOU DISCONNECT THE
Ignition cables deliver energy from the ignition exciter to the igniter ELECTRICAL CONNECTOR. THE IGNITION LEAD CAN BE DAMAGED AND
CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
plug.
Location: Operation:
Ignition cables are located on the RH side of the HPC at 4:00. The air-cooled ignition cable is connected to the exciter output end
and igniter plug input end. When the exciter discharges, the stored
Description: energy goes through the ignition lead to the igniter plug.
Cooling air goes into the exciter and ferrule assembly and flows
through the conduit to the igniter plug end. The air cooled ignition
lead has two conductive paths. One connects the exciter and the
center electrode of the igniter plugs, and the other is the return path
from the igniter body to the exciter case.
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Starting and Ignition
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Starting and Ignition
Safety Conditions
DO NOT TOUCH THE HIGH TENSION LEADS OF THE IGNITOR PLUGS FOR
AT LEAST ONE MINUTE AFTER THE APPLICABLE CIRCUIT BREAKERS ARE
IGNITION SYSTEM (Cont.) OPEN. THE ELECTRICAL DISCHARGE OF THE HIGH ENERGY UNIT IS
DANGEROUS AND CAN KILL.
Upper/Lower Igniter Plugs
Purpose:
DO NOT BEND THE ELECTRICAL CABLE CONDUIT TOO MUCH WHEN YOU
Igniter plugs discharge a high intensity spark to ignite the fuel/air DISCONNECT THE ELECTRICAL CONNECTOR. THE CONDUIT CAN BE
DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
mixture inside the combustion chamber.
APPLY ANTI-SEIZE COMPOUND MODERATELY TO THE PLUG THREAD. IF
Location: TOO MUCH COMPOUND IS APPLIED, IT COULD GO INTO THE ENGINE.
The plugs are located on the RH side of the diffuser case at 5:00.
Operation:
Description:
When a high voltage pulse from the ignition exciter is delivered to the
Igniter plugs consist of a main body, a spark end, and a connector igniter plug, the surface gap at the spark end is ionized and becomes
end. The main body has threads that engage a threaded boss on the conductive. The capacitor in the ignition exciter discharges stored
diffuser case. The spark end has a center electrode inside energy across the surface gap. This gives off a high-energy spark to
surrounded by a ceramic insulator. The connector end has threads ignite the fuel/air mixture in the diffuser case.
that engage the threaded ferrule on the ignition cable.
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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Auto Start
The V2500 engine can be started automatically by carrying out the 3. Observe the engine rotor speeds for correct indication.
following steps.
4. The high pressure system is rotated for 30 seconds at 20% N2
Pre-Start Checks to cool the engine and to remove potential rotor bow.
1. Thrust levers at idle 5. After 30 seconds the Fuel and Ignition systems are selected
ON by the EEC.
2. MASTER switch set to OFF
6. Monitor all engine parameters.
3. MODE selector set to NORM
7. At 43% N2, the EEC signals the starter air valve to close.
4. Manual start push buttons set to OFF
8. When ignition of the fuel takes place, the engine accelerates
5. Aircraft fuel booster pumps set to ON toward minimum idle, approximately 60% N2.
1. Select the MODE switch to IGN/START position. The ECAM The EEC will not command ignition and fuel ON if residual EGT is in
screen automatically displays the Engine page. excess of 482ºF (250ºC). The EEC will continue the dry motoring
cycle until the temperature falls below 482ºF (250ºC) or until the
2. Select the engine MASTER switch to the ON position. starter duty cycle time is exceeded.
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Starting and Ignition
The EEC will abort if any of the following are detected: • starter air valve is commanded closed.
• hot start Above 50% N2, the EEC no longer has the capability of closing the
FMU (aborting the start). This function becomes the responsibility of
• hung start the flight crew/maintenance personnel, who select the MASTER
switch to the OFF position. Doing this will always override the EEC
• ignition failure during an auto start and shut down the engine.
• engine stall A manual start is strongly recommended after a failed auto start.
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Starting and Ignition
Manual Start
The V2500 engine can be manually started by carrying out the 4. Select the engine MASTER switch to the ON position. The EEC
following steps. immediately turns on the ignition and fuel.
1. Thrust levers at idle 6. At 43% N2, the EEC signals the starter air valve to close.
2. MASTER switch set to OFF 7. When fuel ignition occurs the engine accelerates toward
minimum idle, approximately 60% N2.
3. MODE selector set to NORM
NOTE
4. Manual start push buttons set to OFF
During a manual start, the EEC does not have auto shutdown
5. Aircraft fuel booster pumps set to ON
facility. All non-normal events have to be monitored by flight
Manual Start Procedure crew/maintenance personnel.
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4. MANUAL START push buttons set to OFF 1. Select CRANK position on the MODE select panel.
5. Aircraft fuel booster pumps set to ON 2. Select MANUAL START push button ON.
Dry Motor Procedure 3. Observe the engine rotor speeds for correct indication.
1. Select CRANK position on the MODE select panel. 4. Select the engine MASTER switch to the ON position when N2
speed is more than 15%.
2. Select MANUAL START push button ON.
5. Observe fuel flow indication. Do not have the MASTER switch
3. Observe the engine rotor speeds for correct indication. selected on for more than 20 seconds or large quantities of fuel
can collect in the combustor.
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Starter motor operation must follow these duty cycle limits: NOTE
• two cycles of two minutes During auto start, the EEC deselects the starter cycle if the starter
motor operation exceeds the starter duty cycle limit.
• followed by one cycle of one minute
During manual start, the starter motor must be deselected manually.
• with a cooling period of 15 seconds between each cycle If time has expired, an upper ECAM caution message displays.
OR
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ENGINE GROUND
ENGINE IGNITION OPERATION
SYSTEM (Cont.)
EngineZones
Safety Starting Electrical Control (Cont.)
EngineisElectronic
Safety paramount Control
during(EEC)
engine ground operations. During run-up • Be aware of the noise hazard. Jet noise can seriously damage
operations, use extreme care when operating the engines and follow hearing. The AMM advises that the appropriate hearing
The starter
these valve open/close signal transmitted by the EEC depends
precautions. protection be worn.
on which control switch is used.
• Apply the brakes and position the wheel chocks. Inspect the • It is advisable to carry out an engine passages inspection prior
• rotary MODE
ground selector
run area for loose debris. to engine running.
• engine MASTER level
• Avoid obstructing the air intake area. • Ground running in icy conditions requires the use of the anti-icing
• manual START push button system. Icing conditions exist when the OAT is 41ºF (5ºC) or less
• Head the aircraft into the wind wherever possible. The AMM will with high humidity.
• N2 speed signal
advise if this is not always possible.
• Follow AMM advisories during the following conditions:
The EEC will send any warning or caution messages to the Flight
• CrossComputer
Warning winds may cause parameter fluctuations and can cause
(FWC).
the engine to surge. A roaring noise indicates an unstable o operation at high power
The condition
FWC will that
sendcan
thislead to surge.
to the Display Management Computer (DMC)
o throttle movement rates
for indication on the upper or lower ECAM screens.
• Be aware of the jet wake generated with the engine running.
o engine cool down prior to shut down.
• There are minimum and maximum safe distances for power
conditions between low idle and take-off. The AMM will advise. • Be aware of the imbalance caused by single engine high power
running. The AMM advises on the conditions for running the
• Be aware of the hazard radius area around the air intake. second engine, as well.
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Starting and Ignition
SAFETY ZONES
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Starting and Ignition
All persons working near the engine while in operation must wear ear
protection. Loud noise from the engine can cause temporary or
permanent damage to the ears.
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ENGINE
ENGINEIGNITION
GROUNDSYSTEM
OPERATION (Cont.)
EGT
Rating N1 N2 N1Vib N2Vib
Max Cont. Start Prestart
V2533-A5 650
V2530-A5 650
V2524-A5 635
5650 14950
V2522-A5
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The following operating limits apply to all engine ratings for the oil system.
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
Failure indications alert the flight crew to problems and the actions All fault messages will generate a caution message to the ECAM. An
required in response. aural tone will be heard and the amber master caution light will be
illuminated on the glare shield panel.
The following messages are displayed on the upper ECAM screen if a
start fault occurs.
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
Each message that is generated, both in auto and in manual starts, Below is an example of how the message would be shown during a
will also be accompanied by further messages, in blue color, advising manual start.
the flight crew on the actions required as a result of the failure.
ENG 2 START FAULT
Below is a start fault message that can be generated on the upper -ENG 2 IGNITION FAULT
ECAM screen. The message is for an auto start problem. -MAN START------------------------OFF
-ENG MASTER 2-------------------OFF
ENG 2 START FAULT
-ENG 2 IGNITION FAULT During a manual start, the EEC does not abort the start. You must
-AUTO CRANK IN PROGRESS perform the necessary action in blue to shut down the engine.
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