NMF

Instruction Manual
Board crane

Typ: DK II 120016/5033
Order-No.: 80303
Hull-No.: JU-001
Shipyard: Jiangzhou Shipyard
Name of Ship:
Year of Construction: 2005

17. Oktober, 2005

Neuenfelder Maschinenfabrik GmbH

Neuenfelder Fährdeich
21129 Hamburg
Phone: 040 / 7451102
Fax: 040 / 74511867
e-mail: info@nmf-crane.de
Internet:www.nmf-crane.com
 Instruction manual
Board Crane type DK II 120016/55033 NMF
2 Description of the Crane
October, 2005

2.1 Technical Data

The DK II 120014/90018,6/55030 board crane is a loading device. The technical data is com-
piled in (see table 3, page 1).

Feature Value

Crane
Crane type DK II
Capacity (SWL) 120 t
Length of main hoist
SWL 120t 4,0 - 16,0m
SWL 95t 4,0 - 19,0m
SWL 75t 4,0 - 24,0m
SWL 55t 3,3 - 33,0m
SWL 38t 3,3 - 33,0m
Lifting height ca. 46m
Luffing
SWL 0-38t at 3,3m - 33,0m - T = 50 sek
SWL 0-120t at 4,0m - 16m T = 80 sek
Hoisting speed
SWL 120t 0 - 7,5 m/min
SWL 95t 0 - 8,5 m/min
SWL 75t 0 - 10,0 m/min
SWL 55t 0 - 13,0 m/min
SWL 38t 0 - 18,0 m/min
Slewing speed>55t 0 -0.5 rpm
Slewing speed<38t 0 -0,7 rpm
Slewing range 360°unlimited
Specification 120 t load and 16 m outreach at +/- 5° heeling and simultaneous
trim of +/- 2°
Voltage
Nominal Voltage (U) 380 V / 50 Hz
Motor speed (n) 1,475 r/min
Neuenfelder Maschinenfabrik GmbH

Mounting power 2 x 110 kW

Max. input, temporarily 320 kW
Auxiliary supply 230 V / 50 Hz
Main pump motor
Type 280 S4
Manufacturer Schorch
Performance 110 kW

Table 3: Technical Data

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 Instruction manual
Board Crane type DK II 120016/55033 NMF
2.2 Construction
October, 2005
Neuenfelder Maschinenfabrik GmbH

Illustration1: Overall view

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 Instruction manual
NMF Board Crane type DK II 120016/55033

4.3 Workin range of the crane

Illustration4: Working range of the crane

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 Instruction manual
Board Crane type DK II 120016/55033 NMF
4.4 Operation
October, 2005

4.4.1 Operator´s cabin

The crane operating elements are situated in the operator´s cabin.

Load indicator

control panel left control panel right

Neuenfelder Maschinenfabrik GmbH

Illustration5: Operator´s cabin

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 Instruction manual
NMF Board Crane type DK II 120016/55033

4.4.2 Control panels

The control levers are delicate and are to be actuated continuously.

1
4

5 3
7

9
2
11
13 6

8
15
10

12
14

Illustration6: Control panel left

1) NO FUNCTION
2) CONTROL LEVER LUFFING GEAR/SLEWING GEAR
3) PUSH BUTTON „POWER REQUEST SIGNAL“
4) PUSH BUTTON „ EMERGENCY STOP“
5) LAMP „POWER AVAILABLE SIGNAL“
6) LAMP „READY FOR START“
7) LAMP "FAULT"
8) LAMP „HEELING 5°“
9) LAMP „ WARNUNG OVERLOAD“
10) LAMP „OVERLOAD“
11) PUSH BUTTON "MOTOR OFF"
12) PUSH BUTTON "MOTOR ON"
13) LAMP „OIL COOLER WORKING“
14) LAMP "READY FOR OPERATION"T

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 Instruction manual
Board Crane type DK II 120016/55033 NMF
October, 2005

3
5

2
9

4
6
7
8
10
Neuenfelder Maschinenfabrik GmbH

Illustration7: Control panel right

1) NO FUNCTION
2) CONTROL LEVER
3) PUSH BUTTON „HORN“
4) KEY SWITCH LAOD STEP „38t; 55t; 57t; 95t; 120t; AUTOM
5) KEY SWITCH „FAST SPEED“
6) KEY SWITCH „JIB IN PARKPOSITON"
7) SWITCH „WINDOWS SCREEN WIPPER”
8) SWITCH „LIGHT CABIN"
9) SWITCH „FLOOD LIGHT“
10)SWITCH „WARNING LIGHT JIB“

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 Instruction manual
NMF Board Crane type DK II 120016/55033

4.5 Before starting

4.5.1 Before every start

• Ensure that all of the safety devices have been fitted and that they are functioning.
• Inspect the crane for visible damage; remedy any defects found immediately and report
this to your supervisors or the crane user.
• Ensure that only authorised persons are in the crane operating area and that no other
persons can be endangered when the crane is started up.
• Remove all objects and other material which is not required for the crane operation from
the crane operating area out of the crane working area.
• Check the oil level in the hydraulic oil tank. Oil must be visible in the lower inspection
glass.
• Check whether all shut-off valves and if necessary open the valves
• Check whether the oil drain valve.
• Only use the crane íf it is free from faults.

4.5.2 Switching on

1. Set the key position in the switch cabinet to "O"

2. Operate push button „PERMISSION TO START REQUEST“, this activates the yellow
pilot light „WAIT FOR PERMISSION TO START“
3. Wait until green pilot lamp „READY FOR START“ illuminates, than start crane.
4. Start the pump units with the button on the left control panel. The pump unit "1A" is
the first to start. After ca. 15 seconds, the pump unit "1B" starts, the green pilot lamp
on the left control panel illuminates The crane is ready for use. (This start-up only
runs when the key switch is in the "O" position).

NOTE
Should one pump unit not work, the crane can be operated with another unit. (Turn
the key switch on the switch cabinet to "1" or "2".)

5. Check whether the vent flap is open.

6. Switch on load step 38t with the key switch at the right control panel.
7. Luff the jib down completely and check whether the luffing jib stops without difficulty
when the max. position is reached.
8. Move the lifting gear in "Lift". The bottom hook block must stop ca. 1 m below the the
jib head.
9. Luff the jib up completely and check whether the jib stops without difficulty when the
min. position is reached.

NOTE
From a jib position of 70°, the luffing up speed is automatically reduced to crawling
speed and the jib moves slowly to the top final position . From the top final position,
the jib moves faster from 70%.

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 Instruction manual
Board Crane type DK II 120016/55033 NMF
10. Remove the key from the "lay resting jib down" key switch so as to avoid misuse by
October, 2005

the crane operator during normal cargo handling.

4.5.3 During operation

• Do not remove any safety devices and do not taken them out of operation.
• You and other operating personnel are only to be in the stipulated workplaces.
• Ensure that no unauthorised persons are within the crane operating area.
• Never suspend accepted loads above peoples´ head.
• The load shift is only to be activated with an empty load hook and for the corresponding
load.
• An angular pulling with the load rope is not permitted.
• Only activate the "lay resting jib down" key switch if the jib is situated in the rest parking
support.
• Caution: All other limit switches do not function.
• It is imperative that a slack rope is avoided.

4.5.4 Switch on main lifting gear

The load steps are switched on at the right panel (see item 4.4.2, page 4). The selected
load step is only shown by pilot lamps in the dipslay unit (see item 5, page 3)) if the jib has
moved to the working area of the load step and the control lever has subsequently been
positioned at "O". The load weight is calculated by the load measurement and also shown
on the pilot lamp

NOTE:
The load steps are only to be changed when the hook is not subjected to a load. If the
load on the hook is greater than the set load step, the crane switches off „hoisting“.
„Lowering“ is posible.

4.5.5 Switch off

4.5.5.1 Shutting down.

1. Extend the jib to the maximum outreach. Actuate the "rest jib" key switch and hold
the key switch in position. Place the jib in the resting position and relieve the topping
Neuenfelder Maschinenfabrik GmbH

lift a little.
2. Fasten the jib in the resting support.
3. Place the bottom hook block under the jib head, DO NOT lift the jib head.
4. Switch the pump unit off.
5. Check whether the vent flap is closed.
6. Close the cabin window and the cabin vent.
7. Switch the main switch in the machine room off. Do not switch off the auxiliary supply.

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 Instruction manual
NMF Board Crane type DK II 120016/55033

4.5.6 Emergency shutdown of the crane

3 emergency-off buttons are installed in the crane and the crane housing.
• in the crane exit on the ladder (upper part of the foundation)
• in the switch cabinet
• on the right control panel

8 Operation Copyright © 2005