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Example for mobile ECG holter design using FMEA model

Article  in  Biomedical Engineering Applications Basis and Communications · February 2009


DOI: 10.4015/S101623720900109X

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January 29, 2009 17:24 00109

Biomedical Engineering: Applications, Basis and Communications, Vol. 21, No. 1 (2009) 61–70

EXAMPLE FOR MOBILE ECG HOLTER DESIGN


USING FMEA MODEL

I-Chi Chou, Hsu-Chin Hsueh and Ren-Guey Lee∗


Department of Electronic Engineering
National Taipei University of Technology
Taipei, Taiwan
∗evans@ntut.edu.tw

Accepted 15 October 2008

ABSTRACT
This paper describes an approach for evaluating the risk of components used in the Holter. Holter is a
portable device for recording patients’ electrocardiogram in medicine. Holter might hurt users as a result of
a bad design, and might record incorrectly when malfunction happens. To prevent risk of injury, we analyze
the potential failures of the Holter based on the Failure Mode and Effects Analysis, which is a risk assessment
technique. Then, we calculate the Risk Priority Number (RPN) of each failure. According to the RPN, we
give two strategies for reducing the risk. One is protection, and the other is alarm. The protection system is
used to prevent hazards of the Holter from incorrect operations by the user, and the alarm system is used to
detect the malfunction of the Holter. The experimental results show that the safety of the Holter is improved
with these two circuits.

Keywords: Holter; Electrocardiogram (ECG); Failure Mode and Effects Analysis (FMEA); Risk Priority
Number (RPN).

INTRODUCTION via general packet radio service (GPRS) to a back-


end system, where a remote detection of emergencies
A Holter, in biomedical engineering, is a portable device
for continuously monitoring the electrical activity of the is performed.5,6 The Holter then makes the processing
heart, or called electrocardiogram (ECG), for 24 hours of the signal and send the digital data via Bluetooth
or longer. The Holter detects ECG signals, converts the or Zigbee to a remote acquisition system or monitor.
analog signals to digital data, and stores the data into Additional features like global system for mobile com-
the memory on it. Recently, the major advances in the munication (GSM)/GPRS transmission to an analyzing
field of Holter record lead to the developments of tech- unit are also being developed. On the other hand, some
nology and communication. To increase the recording systems utilize the global positioning system (GPS) ser-
time, an external storage was utilized to record long- vice to locate the position of patient.7 Using Holters,
term ECG signals.1,2 Some Holters can transmit ECG users face two kinds of risk. One is malfunction of the
data by infrared to a mobile phone that automatically Holter. In this case, the Holter cannot detect, record or
pass the ECG to a service center.3,4 The novel sys- transmit correct ECG signals and results in time-waste.
tem provides a vital sign monitoring system based on The other is malfunction of the power management sys-
a body area network (BAN) and a mobile-health ser- tem including batteries. When this hazard happens, the
vice platform that can transmit sensor measurements user may get hurt badly.


Corresponding author: Professor Ren-Guey Lee, Department of Electronic Engineering, National Taipei University of
Technology, Taipei, Taiwan. Tel.: +886-2-2771-2171 ext. 2254; Fax: +886-2-2731-7120. E-mail: evans@ntut.edu.tw

61
January 29, 2009 17:24 00109

62 I.-C. Chou, H.-C. Hsueh & R.-G. Lee

The medical device report (MDR) of the food Electrode Instrumentation


connector Filter
and drug administration (FDA) receives approximately /Cable amplifier

100,000 submissions for agency review from medical Electrode


connector Driven Circuit
device and radiological product manufacturers each /Cable

year. FDA publishes the MDR when a device may cause


to a death or serious injury, or when a similar device Memory MCU ADC

malfunction would likely cause to a death or serious


injury. Currently, 33% of the adverse event reports to Communication
Display Power
Interface
the FDA on medical device come from user-errors and
Communication
44% from device failures or design issues. For this rea- Module Buzzer Event Button
son, it is important to assess the risk and give the nec-
essary protection to the medical devices in advance. Fig. 1 Architecture of the Holder.
There are several public standards to regular the
safety, performance, and some essential requirements
for medical devices. One of the requirements is given (3) Instrumentation Amplifier and Right-leg Driven :
by the standard IEC60601-2-47,8 which covers ambu- The instrumentation amplifier can achieve a high
latory ECG systems. The IEC 60601-1:2005,9 the 3rd common-mode rejection ratio and high input
edition of IEC 60601-1, is the international standard impedance and decrease the loading effect and
for basic safety and essential performance of electri- noise interference. The driven common elec-
cal medical equipments. This paper analyzes the risk trode is used to reject common-mode interfering
of Holter according to these standards. The Failure signals.
Mode and Effects Analysis (FMEA) method is utilized (4) Filter Amplifier : The filter amplifier is used to
to assess the risk of Holter. FMEA is a risk assessment reduce power-line noise, baseline wander and other
technique for systematically identifying potential fail- system noise.
ures in a system or a process. It is necessary to clarify (5) Micro-Controller Unit (MCU) : MCU is the core
the component, process, and applications of a system unit of Holter, it records the user’s ECG signals,
before an FMEA analysis can be done. The remainder detects events, sends alert messages, and so on.
of this paper is organized as follows. The FMEA and the (6) Analog to Digital Converter (ADC) : It converts
hardware architecture of Holter are described in Sec. 2. the analog signal to digital data and decides the
Then, we explain the analytic process for FMEA and quality and capacity of signals.
propose the corresponding strategies for reducing the (7) Memory Module : The capacity of the built-in
risk in Sec. 3. The detailed design rules of protection cir- memory in the MCU is very limited. Hence, the
cuit and alarm system are described in Sec. 4. Section 5 Holter provides an external memory module whose
contains the implementation of the proposed system. size depends on the sampling rate, the resolution
Experimental results are reported in Sec. 6. Finally, and recording time.
some discussions and conclusions are given in Sec. 7. (8) Display Module : The LCD displays the ECG
waveform in real time and shows the status of the
Holter.
MATERIAL (9) Buzzer : Buzzer can sound the alarm for events.
Architecture of Holter (10) Event Button : When a patient feels a symptom
(such as dizziness or chest pain), he/she can push
We begin with a discussion of the architecture of a mod- the button to mark the ECG signal.
ern Holter described in Ref. 10. The Holter is portable (11) Communication Module : This Holter supports
and battery driven with wireless/wired communication RS232C and USB interfaces for connecting with
interface, LCD display and external memory module. Bluetooth, GSM or GPS modules.
As shown in Fig. 1, the Holter provides the following (12) Power Module : The power module contains a
features: power button, a battery module, a charger and
(1) Electrode/Cable : The Ag/AgCl electrodes and a power management circuit.
shield cables are used.
(2) Connector : There are two kinds of connectors in The risk of the major components will be analyzed
this system, which include electrode connectors by using the FMEA technique discussed in the following
and communication connectors. section.

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