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Writeshop On PBP-CEZIA
Writeshop On PBP-CEZIA
Writeshop On PBP-CEZIA
R e g i o n a l Tr i p a r t i t e W a g e s a n d
P ro d u c t i v i t y B o a r d I V - A ( RT W P B I V- A )
National Conciliation and Mediation
B o a r d I V- A ( N C M B I V- A )
C a v i t e E x p o r t P ro c e s s i n g Z o n e ( C E P Z )
2 3 J u n e 2 0 1 4 • 8 : 3 0 a . m . t o 5 : 0 0 p. m .
At the end of the session,
participants are expected to
formulate their respective PBP
Management System that
reflects their company’s
objectives, strategies and core
principles.
Specifically, participants will
draw up the following:
1. Company PBP Policy
2. Criteria and Measures of
Performance/Productivity
3. Productivity Improvement
Programs
4. Committee to manage and
monitor the PBP system
Formulate a Productivity Based Pay policy (In
conformance with the Advisory Guidelines on PBP under
WOs 15 & 16) encompassing rewards and incentives
unilaterally provided by management
Management
Commitment
Communicat Employee
ion Involvement
Rewards Continual
Recognition Improvement
PBP Management System
Productivity Based Pay Policy
What
How Who
POLICY
Why Where
When
Productivity Based Pay Policy
ABC Productivity Based Pay Program
Title: ABC Policy on Productivity
Based Pay Program
Who
Policy No. 08 Series of 2014
Why When The PBP may cover short term and long
term incentives.
Attendance and
Performance
Who
Multiple Criteria
* Job knowledge, Quality
Why When of Work, Attitude,
Communication,
Attendance
Attendance and Performance
B
-Absences (3 days) 23 days present 26 days not tardy (88.5%+100%)/2 average Php 15.00/day
-Tardiness (none) 26 working days 26 working days =94.25%
-PR (average) *100 = 88.5% *100 = 100%
C
-Absences (none) 26 days present 26 days not tardy (100%+100%)/2 average Php18.00/day
-Tardiness (none) 26 working days 26 working days =100%
-PR (average) *100 = 100% *100 = 100%
1. Job knowledge 26 23 25 26
2. Quality of work 17 14 16 17
3. Attitude 27 24 25 26
4. Communication 10 9 9 9
5. Attendance 20 20 19 20
Target Efficiency: 85%, Output beyond 85% target will be considered increase in labor productivity
Formula: PBP Increase per Day = Increase in Output/Day x Piece Rate/Day
Basic Requirement: Piece Rate and Production Standard Order issued by RTWPB-IVA
Assumptions:
Applicable Wage Rate P362.50 per day
Company Standard Efficiency Level 85%
* Eligible for a PBP are those with above average to outstanding PR.
Quality & Productivity Targets
Customer claim 0 0
NG In PPM 10,000 PPM 4,000 PPM Below
PERFECT ATTENDANCE
Employee who has no late, under time and no absence within the
covered month received P300.00 monthly and P5,000.00 annually. Only
allowed SL/VL with pay must be used to be considered as perfect attendance
awardee.
SAFETY AWARD
Environmental, Safety and Health (ESH) Committee conducts Patrol
weekly to ensure that all employees are practicing Safety acts and
implementing 5S in their respective areas. The Group who has received the
highest points after 6months will receive a monetary reward and Recognition.
PBP Criteria and Measures
PBP Criteria and Measures
PBP Criteria and Measures
Attendance-Based
PERFORMANCE-BASED
PBP Criteria and Measures
PROFIT-BASED
MULTI-CRITERIA
PBP Management System
PRODUCTIVITY IMPROVEMENT PROGRAM
Productivity Improvement Program
ABC Productivity Based Pay Program 4. Productivity Improvement
Programs (PIPs)
Waiting
Incorrect Large Stacks/ Unnecessary
lay-out time for batches movement
inputs Long storage
delays costs
Lack of Long set Making for Over Extra
proximity ups and the sake of
handling
of machine it Processing
lead times
High raw
Costly materials
Walking, Watching Wrong rework Excessive
lifting, etc. machines quantities distances
…. Wastes do not 45
add value!!!
Problem Solving for PIPs
1. Problem Identification
8. Self-evaluation
and Future P 2. Analysis if the
Plan problem
L
7. Standardization
3. Identification
A of root causes
6. Evaluation of N
DO 4. Selection of best
result alternative solution
5. Solution
implementation
8 Management Tools for PIPs
Checksheet
Histogram
Scatter Diagram
Graphs & Charts
Pareto Chart
Control Charts
Recycle of gloves, cloth apparels, rags,
sanding discs, thinner, etc.25- 50% saving Controlled daily dumping of Saving realized=
surface conditioning bath 0.50 M pesos
resulting in a saving of
chemical (premaline) against
a quarterly dumping.
Also saved in bulk generation
Used Gloves Recycled Gloves of DI water replenishment
and water treatment of
Re-cycled Left Hand
dumped bath.
leather gloves
Better coating efficiency
Implement a Q-Card System (pointing- Important A & B KANBANS Color identification and large
out common mistake at shop floor) installed at shop floors signs for HOAN BOSAI areas
KAIZEN REPORT
Total Saving =
How :
Kunin ang parts ng nail Php 6,400.00
puller na puede pang YEAR ISSUED COST
gamitin NAIL
PULLER
2007 6 19,200.00
KAIZEN
2008 4 12,800.00
PROJECT
(QUARTERLY COMPETITION)
MAIN SAFETY
KAIZEN KAIZEN
TPM COST
KAIZEN KAIZEN
Problem:
Effects Before
After : Benefits:
After: 0
( June ) Increased Productivity / day / month
Before: 115 pcs. / day x 26 days
Increased Productivity by: ( April ~ May )
= 2,990 pcs / month
30 pcs. / day or by
780 pcs./ month After: 145 pcs. / day x 26 days
= 3,770 pcs / month
POOR STORAGE OF PARTS
3D EFFECTS:
EYESORE
DEFORMATION OF PARTS
OPEN TO SCRATCHES
RACKS FOR STORING
AFTER
FABRICATED RACK FOR STORAGE
BENEFITS:
BEFORE AFTER
Estimated Cost-Benefit PIP: Fabrication of Push Carts
Approximation of COST in Product Movement and Handling if PIP1 is NOT
implemented:
regular days/year (365 days less Sat, Sun &
248.00 Holidays)
Cost of Quality per yer P 348,074.00
x 0.50 time consumed/day
Less: Cost of Fabrication
620.00 total lost hrs/year (5 Regular Employee) repair of 4 Push Carts 106,135.56
MONEY EQUIVALENT:
278.70 Rate/hr /technician for 5 technicians Potential Savings per year P 241,938.44
Specific Objectives:
Implement the PBP provisions of Wage Order IVA-16;
Assess existing company policy and measures of performance
based incentives
Uplift the motivation and morale of employees by introducing
productivity-related incentive schemes;
Elevate the levels of performance of all employees thru PIPs
and PBP increments;
Implement productivity improvement programs in the
workplace such as; just in time delivery, reduction of absences,
streamline processes, reduction of costs, etc.
Productivity Improvement & Incentives Committee
What
How Where
Who
Chairman
PIIC Why When
Manager Secretary
Chairman
(Top
Management)
Deputy
Union
Factory
President
Manager
How Where
Vice Chairman (PBP Manager)
Who
* Conduct regular planning/meetings, gather
information for the improvement and effectiveness
Why When
of the PBP program.
* Reviews and endorses the productivity program and
incentive schemes developed by PIIC members.
* Ensures and monitors implementation of PIPs & PBP
are aligned with the company’s overall policy and
strategies.
* Encourages everyone to participate in PIPs.
* Communicates the criteria, metrics of good
performance attributed to the provision of PBP
incentive.
Productivity Improvement & Incentives Committee
Secretary
What