DALMIA CEMENT AFR SYSTEM

Prepartion of drawing development

Capacity of the equipments 10TPH
Height of the equipments 43M
Length of equipment
Width of equipment AFR System
Location of the equipments
Gathering of details of related equipments
Service factor 1.8
Location verification
Foundation location verification
Equipment heights inspection
Equipment area audit
Equipment assembly area inspection
Basement top raising issues
Area Auditing
Foundation
Service factor
Basement raising issues
Top to bottom
Conveyor Input & discharge
Site physical photos
Layout drawing gathering
Plant visit
Plant inspection
Dimension gathering
 DALMIA CEMENT AFR PRICE BREAKUP SYSTEM
1 5 Ton Hopper
Fabrication & Machining
5M 2900 width Height 2.5

2 Belt Conveyor L, 5M W,1200mm

Fabrication & Machining

3 Belt scraper L, 5M W, 1200mm

Fabrication & Machining

4 Z Bucket Elevator 43M Height

Along with buckets
43 M Height Bottom Lengh 2M and 2M Top Length
5 Belt Weigh Feeder Automatic 6M length
Fabrication & Machining

6 Apron Feeder 5M Length

Fabrication & Machining

7 Motorized DOUBLE FLAP DAMPER

Fabrication & Machining

8 Shatf valve

9 Electrical panle & Instrumentation

10 Brought Items

11 Design
Project engineering includes Flow layout, P&I,load data
structural strength validation with FEA ,
Equipment user Manuals,Critical spare list

12 Transportataion (40 Feet 3 Containers)

13 other Expenses

14 Erection & Commission

Complete Erection and commissioning charges

Totals
15 10% Profit Margin
Grand Totals
E BREAKUP SYSTEM
450000 570000

460000 425000

350000 380000

6850000 8350000

1250000 1150000

1700000 1350000

600000 760000

230000 310000

950000 1050000

3988000 3988000

350000 350000

450000 450000

150000 150000

200000 250000

19533000
n 1953300

21486300
 HOPPER
1 Casing

2 Supports
Horizontal Conveyor 3M
1 Type
2 Motor kW
3 Belt type
4 Belt width
5 Pulley centres distance
6 Inclination
7 Tensioning / Take-up
8 Troughing angle
9 Idlers
10 Sensors in belt conveyor
Z BUCKET ELEVATOR 43M
1 Equipment type
2 Chains
3 Sprockets
4 Pans / buckets / trays

5 Non stick coating in bucket

6 Casing
7 Support structure
8 Motor and Gearbox
9 Drive
10 Instruments

11 Location of installation
12 Lifing height
Total Length
13 Capacity
14 Chain speed
15 Feeding method
16 Equipment safety
 17 Sensors in discharge chute (detecting
jamming and protection of motor)

18 Safety provisions

Horizontal Conveyor 6M
1 Type
2 Motor kW
3 Belt type
4 Belt width
5 Pulley centres distance
6 Inclination
7 Tensioning / Take-up
8 Idlers
9 Sensors in belt conveyor

APRON REEDER 5M
SL.N DISCRIPTION
O
1 TYPE
2 LOCATION
3 QUANTITY
4 SIZE
5 CAPACITY
6 MATERIAL TO BE HANDEL
7 DENCITY (AFR MATERIAL )
8 DENCITY (HDPE BAG, & PLASTIC )
9 MATERIAL SIZE
10 MOISTURE
11 APRON FEEDER MOTOR
12 CONSUMED POWER
13 IN PUT COUPLING
14 GEAR BOX
15 CHAIN SPEED
16 CHAIN MOUNTING PLATE WIDTH
17 DRIVE
18 PLATE WIDTH

TECHNICAL SPECIFICATION FOR Hopper

Sl No ITEM
1 Capacity
Should be of heavy gauge modular type for easy maintenance and
assembly 4 mm thk MS plate with galvanized coating should be used
conforming to IS 2062. It Should be provided with inspection
doors/cleaning doors

C Chanel

Belt Conveyor
Hp Geared Motor
M24 Grade 8 Mm Thick 3 ply
800 mm
3500 mm
Flat / Horizantal
ScrewTensioning
20° to 35°
Feeding Point Imact Idlers ,Carrying Idlers
tail end side 1 ZSS

Z Bucket Elevator
Custom made Suitable to Vertical Lifting (EN8)
SKF / Timken/Fenner/Equelent

270 Nos Material handling bucket. Bucket to bucket length 350

PTFE Coated (Polytetrafluoroethylene are superior non-stick

fluoropolymer coatings with a very durable thin film coating)

Client Scope
KW With Geared Motor
VFD speed controller ISI Make

Proximity sensor , ZSS to be install tail end of Elevator to indication

43 Meter
48 Meter
10 TPH
MM / Min
Vertical lifting
Interlock system shall be given
 Sensor shall be fitted

Near loading point emergency button , ZSS , Hottor to be provided

Horizontal Conveyor 6M
Belt Conveyor
Hp Geared Motor
M24 Grade 8 Mm Thick 3 ply
800 mm
8500 mm
Flat / Horizantal
Screw Tensioning
Discharge Point Imact Idlers,Carrying Idlers
tail end side 1 ZSS

APRON REEDER 5M
DATA

APRON FEEDER
CALCOM CEMENT ASSAM
1
W-800 MM, & L- 3M
20 TPH
50 TO 150 mm
0.2 TO 0.3 T/m3
0.04 T/m3
50 T0 150
30 TO 40%
15 KW IE3/IE4 rating
12.5 KW
FLEXIBAL GEAR COUPLING
20 HP
16.02 M/MIN
800 MM , 6 MM THICK
15 KW (GEAR MOTOR)
800 MM

TECHNICAL SPECIFICATION FOR Hopper

MOC / Makes and Additional Feature
20 Ton
 BROUGHT ITEMS - AFR DALMIA
SL No MATERIAL DESCRIPTION QTY Tentative Price
1 GEAR BOX Bucket Elevetor 1 465000
Bottom Belt Conveyor 1 135000
Top Belt Weigher 1 135000
Top Apron Feeder 1 250000

2 MOTOR Bucket Elevetor 1 165000

Bottom Belt Conveyor 1 35000
Top Belt Weigher 1 35000
Top Apron Feeder 1 55000

3 CHAIN & BELT BE & Apron Chain 216 mtr 1836000

Bottom BC 11 Mtr 44000
Top BC 11 Mtr 44000

4 SPROCKET BE & Apron 16Nos 320000

5 COUPLING Fenner 1Nos 25000

Fenner 1Nos 50000
Fenner 1Nos 50000

6 BEARINGS BE & Apron 16 Nos 110000

BC 12 Nos 95000
5Nos
7 E&I Zero speed switch 4Nos 20000
Belt sway swith 4Nos 12000
Pullcord Swith 8Nos 8000
Proximity sensor 8Nos 13000
Object sensor 15000

Visual Cutoff switch (Cefem ) KW 1Nos 23000

Visual Cutoff switch (Cefem ) KW 1Nos 16000
Visual Cutoff switch (Cefem ) KW 1Nos 16000
Visual Cutoff switch (Cefem ) KW 1Nos 16000
3988000
TECHNICAL SPECIFICATION FOR BELT CONVEYOR
Material to be handled AFR
Capacity Rated/Design (TPH) 10 TPH

Conveyor Profile Flate

Inclination / Troughing angle NA

Vertical lift If required After Design provide the details

Profile Length 5 Mete

Width 1200
Specification MAKE: MRF/PHONIX YULE/NIRLON/SOMI

Belt Speed Max 1 M/sec

Dia mm* L mm* Thk mm and Fitted with Precision Machined Hubs and
shaft. The Pulley are crowned mm thk . Rubber lagged herringbone type
Head Pulley grooves mm*mm deep and statically balanced.
Bearings Spherical roller Bearings MAKE: SKF/FAG/NTN/TIMKEN

Dia mm* L mm* Thk mm and Fitted with Precision Machined Hubs and
shaft. The Pulley are crowned mm thk . Rubber lagged herringbone type
Tail/Take-up Pulley grooves mm*mm deep and statically balanced.
Bearings Spherical roller Bearings MAKE: SKF/FAG/NTN/TIMKEN

Dia mm* L mm* Thk mm and Fitted with Precision Machined Hubs and
shaft. The Pulley are crowned mm thk . Rubber lagged heringbone type
Snub/Bend Pulley grooves mm*mm deep and statically balanced.

Pulley Bearings Spherical roller Bearings MAKE: SKF/FAG/NTN/TIMKEN

Single Roll construction manufactured with ERW Pipe Antieize Bearing
Carrying Idler spaced
Single Roll construction manufactured with ERW Pipe Antieize Bearing
Impact Idler spaced
Single Roll construction manufactured with ERW Pipe Antieize Bearing
Return Idler spaced
Single Roll construction manufactured with ERW Pipe Antieize Bearing
S.A.R.I spaced
Motor MAKE: ABB/BBL/SIEMENS/KIRLOSKAR /BBL
Gear Box MAKE: ELICON/FLENDER/SEW/Premium

Drive Coupling MAKE: FENNER/FMG/GBM/ELECON

Take Up Take up is Provided
Z.S.S
Pull - Cord Switch
Belt Sway Switch
Switches MAKE: JAYASHREE/KANA
Belt Cleaners MAKE: HYQUIP
Belt Tension TEEO India
Tail Tension Take Up
Paint Primer Two Coats of Red oxide
Finish One coat of Finish Paint
 APRON FEEDER TECHNICAL SPECIFICATIONS QTY : 4
Sl no. Items Description
1 APRON
2 Capacity
2 Gear Box Make:
4 Gear Box Type
5 Motor Make:
VVFD Make:
7 Coupling Make:
8 Plummer Block Make:
9 Bearings Make:
10 VFD Make:
11 Local Switches
12 Safety Switches,ZSS, BSS, PCS Make:
13 Chain Speed Make:

14
Take-up
15 Make:
Lubrication
16 Skirt Board/Sealing Make:
17 Sprocket & Head Shaft
18 ROLLER( CARRYING AND RETURN)
19 Frame structure
20 Traction wheel(at tail shaft)
21 Head & Tail shaft
ECHNICAL SPECIFICATIONS QTY : 4
Specifications
1200mm(Width)*6000mm(Length)
10 TPH
bonfiglioli/SAN / PBL/Premium
Bevel Helical
Siemens/ABB/ Equivalent
Siemens/ABB/ Yeskawa
FLEXIBAL GEAR COUPLING
SKF
SPHE ROLLER(SKF/FAG/NTN)
Siemens / ABB
Jayashree
Jayashree
As per requirement

HYDRAULIC ARRANGEMENT MANUALLY OPERATED

Manual centralized greasing lubrication system

MS with wear resistance

EN-8 CAST ALLOY STEEL
ALLOY STEEL(LIFE LUBRICATED)
MS
CAST IRON
EN-8
 TECHNICAL SPECIFICATION FOR HOPPER
MOC
Storage Capacity/volume
Top Opening
Base plate
Liners
Man holes
Drop legs & Pads
Safety handrails
stairs/ladder
Material
Material Specification
Wall friction coefficient
Angle of repose
Cylindrical wall pressure
Casing
Supports
Flow Pattern
Shape Opening Type
 TECHNICAL SPECIFICATION FOR HOPPER
MS
10 TPH (5000 X 2500 X 8. Height 2.5 Mtr )
Grill
NA
Not Required
Not Required
Not Required
Customer to be specify
Considered
Mild steel
Fabricated S235
After detailed design
After detailed design
Should be of heavy gauge modular Not
typeRequired
for easy maintenance and assembly 10 mm
thk MS plate with galvanized coating should be used conforming to IS 2062. It
Should be provided withCinspection
Chanel doors/cleaning doors
Mass flow
Pyramid square opening
SL No Z BUCKET ELEVATOR 43 M
1 Equipment type
2 Chains
3 Sprockets
4 Pans / buckets / trays
Non stick coating in bucket
5
6 Casing
7 Support structure
8 Motor and Gearbox
9 Drive
10 Instruments
11 Lifing height
12 Total Length
13 Capacity
14 Chain speed
15 Feeding method
16 Equipment safety
Sensors in discharge chute (detecting
17 jamming and protection of motor)
18 Safety provisions
 Z BUCKET ELEVATOR 43 M
Z Bucket Elevator
Custom made Suitable to Vertical Lifting (EN8)
SKF / Timken/Fenner/Equelent
270 Nos Material handling bucket. Bucket to bucket length 350
PTFE Coated (Polytetrafluoroethylene are superior non-stick fluoropolymer coatings
with a very durable thin film coating)
MS Structral steel
Client Scope
KW With Geared Motor
VFD speed controller ISI Make
Proximity sensor , ZSS to be install tail end of Elevator to indication
43 Meter
48 Meter
10 TPH
MM / Min
Vertical lifting
Interlock system shall be given

Sensor shall be fitted

Near loading point emergency button , ZSS , Hottor to be provided