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Comparison of Batch To Batch Shade Variation Considering Parameters in Knit Dyeing
Comparison of Batch To Batch Shade Variation Considering Parameters in Knit Dyeing
Project Title :
Comparison of Batch to Batch Shade
Variation Considering Parameters in Knit
Dyeing
PREPARED BY ©right
Name : MAZADUL HASAN SHESHIR
ID: 2010000400008
Batch: 13th Batch (Session 2009-2013)
Department: Wet Processing Technology
Email: mazadulhasan@yahoo.com (FB)
Blog: www. Textilelab.blogspot.com
Southeast University,Bangladesh
Department of Textile Engineering
Shade is the depth of color percentage. Shade
is expressed in percentage of dye amount in
unit weight of fabric. Shade matching
depends on the accuracy of the man's eye. It
is a visual process for this reason same shade
may have difference comments from different
person.
It is the variation of shade or depth of color (hue)
in same fabric roll or among different batches. In
dyed fabric often shade variation is found. Shade
variation may occur selvage to selvage, selvage
to center of fabric width or one end of the fabric
rolls to another end.
Shading or shade variation is considered as one
big problem in fabric. A lot of orders are
cancelled because of the shade variation between
the batches. Though there is a tolerance is given
or set , but it is too tough to maintain the exact
same shade among all the batches. And here is
the success of a Textile Engineer.
In the area of textiles, the most widely
employed method of applying colors is
dyeing. Although dyeing process affected by
many inside and outside parameters, it is a
mature technology during several thousand
years. Dyeing is still complicated today to
fully understand and control dyeing which is
more an art than a science. Besides, it is
difficult to monitor but must be dealt with to
obtain quality products by control various
parameter.
Machine parameters:
Temperature
Time
Pressure
Speed (r.p.m)
Stability of machine
Dosing
Liquor ratio
Rinsing
Process parameters:
pH
Pressure
Time
Temperature
Liquor ratio
Water Hardness
Recipe
Fastness
Chemical parameters:
Strength
Purity
Chemical composition
Country of origin
Environment
Material parameters:
Maturity of fiber
Count Variation
Foreign material
Yarn uniformity
Weave Plan
Fabrics faults
Dyeing is one of the sophisticated part of the
textile production. There are so many reasons
behind the batch to batch shade variation. They
are given below:
Preparation Stage: