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Section 3 - Scope of Work
Section 3 - Scope of Work
SECTION 3
SCOPE OF WORK
TABLE OF CONTENT
1. SCOPE OF WORK
1.1. Introduction
The Produced Water System consists of Hydrocyclone, Degasser and associated piping &
instrument. The purpose of the system is to treat the water produced from the 2 nd
Separation Stage to meet the regulatory requirement (Oil in Water ratio < 40mg/L), before
being discharged overboard through Dump Caisson.
The existing Produced Water Treatment (PWT) skid is designed for the capacity of 5,500
bwpd (barrel of water per day) which is equivalent to 36.36 m 3/hr with the following
specification:
Design Capacity: 36 m3/hr (5,500BWPD)
Operating Inlet Pressure: 16 – 24 barg
Operating Inlet Temp.: 34 – 940C
Maximum Free Oil Content: 2,500 ppm (at Package Feed)
Maximum Oil in Water: 40 ppm (at Package Water Outlet)
Hydrocyclone pressure drops on oil side and water side are measured and transmitted to
a differential pressure ratio controller that will open/close the valve on the oil side to keep
the ratio of pressure drop constant. Hydrocyclone is protected against overpressure by
relief valves that are designed for fire case.
The liquid level at Degasser is controlled by two (02) sets of 100% LCV-3721A/B to
maintain liquid residence time at Degasser before being discharged to Dump Caisson.
The additional process pipework shall be routed/ designed as per marked-up P&ID
drawing of the Produced Water Treatment Skid (Refer to Attachment 1);
The pipe-stress analysis shall be performed for the designed process pipework to verify
if the design is NOT overstressed (Refer to BD1-00-P-A-0002);
Piping Isometric drawings & detailed MTO shall be then prepared based on the
approved design of additional process pipework;
The fabrication materials (pipes, fittings & flanges) and erection materials (flanges,
gaskets, bolts & nuts) must follow BD1 Project – Piping Class Specifications (Refer to
Attachment 6):
Piping specification Class A for Nitrogen service line;
Piping specification Cass A6 for other service lines (closed/ open drain, atmospheric
vent, HP flare, etc.);
Pipe-support materials: ASTM A36 or JIS G3101 SS400;
CO (copy), CQ (copy) & Mill Cert. must be submitted to COMPANY for review &
approval;
Valves/ in-line items shall be provided by COMPANY.
All welding joints shall strictly follow Welding Procedure Specification (WPS) proposed
by CONTRACTOR which must been approved & certified by a well-known Certification
Authority (CA);
All welding joints shall be tested and met requirements as per NDT Matrix (E1001-00-
Q-L-004).
All bolting connections shall be detailed based on the approved design of process
pipework;
All required consumables (gaskets, stud bolts, nuts) and tension-forces shall follow BD1
Project – Piping Class Specifications (Refer to Attachment 6).
3.8. Warranty
The offshore installation/ modification work shall have warranty for at least twelve (12)
months since the work completion certificate (WCC) is signed off by COMPANY’s
representative.
6. DOCUMENTATION REQUIREMENTS
7. ATTACHMENTS