SONG HAU 1 THERMAL POWER PLANT PROJECT

3.3.4. UNIT 1, 2 : TBN BEARING OIL PUMP MOTOR 132kW

[P1BFB01GH004, P2BFB01GH004]

1) Relay Data
- Applied type : 50, 51G, 46, 49, 66, 27M, 27H
- Relay type : REM615(ABB)

2) CALCULATION DATA
- Applied MOTOR : TBN BEARING OIL PUMP
- Rating : 132kW
- Rated current : 236A
- Starting current : 236A × 6.0 = 1416A
- Starting time : 8-5 = 3sec (Assumed)
- Thermal limit time : 8sec / -sec (Hot / Cold)
- Number of consec. Starts : 3times / 4times (Hot / Cold)
- Max 3Phase fault current : 42kA(base 0.4kV)
- Max Earth fault current : 54kA(base 0.4kV)

3) CT & VT DATA
- CT ratio : 400/1A, 100/1(ZCT)
- VT ratio : 400V/√3 / 110V/√3

PT
400V 110V
50 51G 46
3 3

49 66 27M

27H
400V SWGR

ACB
132kW
MOTOR
CT ZCT
400/1A 100/1A

4) 49 (MPTTR) CALCULATION
- Overload Factor
Overload Factor : 1.15
- Alarm Thermal Value
Alarm Thermal Value : 90%
- Restart Thermal Value
Restart Thermal Value : 40%
- Weighting Factor p
Weighting Factor p : 60
- Time Constant Normal / Start
@ 6 / ln[{6 2 – (60/100)}/(62 – 1.3225)] = 291s Time Constant
Normal / start : 291s
- Time Constant Stop
@ Normal/start 200% setting Time Constant stop : 582s

- Negative Sequence Factor

@ 175 / (Starting multiple)2 = 175/62 = 4.9 Negative Sequence Factor : 4.9

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5) 50 (PHIPTOC) CALCULATION
- Start Value
@ Set at 250% of Motor starting current
@ 1416×2.5×(1/400) = 8.9In Start value : 8.9 In
@ Pickup current = 8.9×(400/1) = 3560A

- Operate delay time Operate delay time : 50ms

6) 27M (PHPTUV) CALCULATION

- Start Value
@ Set at 80% of Nominal voltage
Pickup value : 0.8 Un
- Operate delay time
@ Set at 1.0s of pick-up voltage Operate delay time : 1000ms

7) 27H (PHPTUV) CALCULATION

- Start Value
@ Set at 90% of Nominal voltage
Pickup value : 0.9 Un
- Operate delay time
@ Set at 2.0s of pick-up voltage Operate delay time : 2000ms

8) 46 (MNSPTOC) CALCULATION
- Start Value
@ Set at 15% of Motor Rated current
@ 236×0.15×(1/400) = 0.09 In start value : 0.09 In
@ Pickup current = 0.09×(400/1) = 36A

- Operate delay time

@ Set at 5.0s of pick-up current Operate delay time : 5000ms

9) 51G (EFLPTOC) CALCULATION

- Start Value
@ Set at 20A
@ 20×(1/100) = 0.2 In Start value : 0.2 In
@ Pickup current = 0.2×(100/1) = 20A

- Operate Delay Time

@ Set at 0.2s Delay Time : 200ms

- Operating curve type

@ IEC Def.Time IEC Def. Time

10) 66 (STTPMSU) CALCULATION

- Pickup detection A
@ 236×1.5×(1/400) = 0.9In Start detection A : 0.9 In

- Motor start-up A
@ 236×6×(1/400) = 3.5 In Motor Start-up A : 3.5 In

- Motor start-up time

@ starting time + Margin 10%
@ 3 + 0.3 = 3.3 à 4 Motor Start-up time : 4s

- Operation mode Operation mode : IIt + stall

- Counter Red rate Counter Red rate : 2s/h

- Cumulative time lim

@ (Allowed number of Motor starting at cold -1 ) × starting time + Margin
@ (4-1) × 3 + 1 = 10
Cumulative time lim : 10

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11) SETTING TABLE

[P1BFB01GH004, P2BFB01GH004]

Rated Power [ Sn ] 132KW PHASE CT Ratio 400/1A

Rated Voltage [ Un ] 400V Ground CT Ratio 100/1A (ZCT)

Frequency [ fn ] 50Hz VT Ratio 400V/√3 / 110kV/√3

REM 615

50 3I>>> PHIPTOC Curve = A03-1

Parameter Range step Default Unit Set point (Set Value)

Start Value 1.00 – 40.0 0.01 1.00 xln 8.9 (3560A )

Start Value Mult 0.8 - 10.0 0.1 1.0 - 1.0

Operate delay time 20 – 200000 10 20 ms 50

27M 3U< PHPTUV

Parameter Range step Default Unit Set point (Set Value)

Start value 0.05 - 1.20 0.01 0.9 xUn 0.8

Time multiplier 0.05 -15.0 0.01 1.00 - 0.05

Operate delay time 60 - 300000 10 60 ms 1000

Operating curve type Choose: - IEC DT - IEC Def. time

Type of reset curve IM-DT-INV - IM - Immediate

27H 3U< PHPTUV

Parameter Range step Default Unit Set point (Set Value)

Start value 0.05 - 1.20 0.01 0.9 xUn 0.9

Time multiplier 0.05 -15.0 0.01 1.00 - 0.05

Operate delay time 60 - 300000 10 60 ms 2000

Operating curve type Choose: - IEC DT - IEC Def. time

Type of reset curve IM-DT-INV - IM - Immediate

46 I2>M MNSPTOC

Parameter Range step Default Unit Set point (Set Value)

Group settings

Start value 0.01...0.50 0.01 0.2 xIn 0.09

Operating curve type Choose: - IEC DT - IEC Def. time

Machine time Mult 5.0...100.0 0.1 5.0 - 5

Operate delay time 100...120000 10 1000 ms 5000

49 3Ith>M MPTTR CURVE = A03-1

Parameter Range step Default Unit Set point (Set Value)

Group settings

Overload factor 1.0 – 1.2. 0.01 1.05 - 1.15

Alarm thermal value 50 – 100 0.1 95 % 90

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Restart thermal Val 20 - 80 0.1 40 % 40

Negative Seq factor 0.0 – 10.0 0.1 0.0 - 4.9

Weighting factor p 20 - 100 0.1 50 - 60.0

Time constant Normal 80 - 4000 1 320 s 291

Time constant start 80 - 4000 1 320 s 291

Time constant stop 80 - 8000 1 500 s 582

Env temp mode Choose - FLCOnly - FLCOnly

Env temperature Set -20 - 70 0.1 40 Deg 40

Non Group settings

Operation Off/On - 1 = On - On

Rated current 0.30...2.00 0.01 1.00 In 0.59 (236A)

Initial thermal Val 0.0 - 100 0.1 74.0 % 74

51G Io> EFLPTOC CURVE = AG03-1

Parameter Range Step Default Unit Set point (Set Value)

Start Value 0.010 - 5.000 0.005 0.010 xln 0.2 ( 20A )

Start Value Mult 0.8 - 10.0 0.1 1.0 - 1

Time Multiplier 0.05 - 15.0 0.01 1.00 - 1

Operate delay time 40 - 200000 10 40 ms 200

Operating curve type Choose: - IEC Def Time

Type of reset curve IM-DT-INV - Immediate

66 Is2tn< STTPMSU

Parameter Range step Default Unit Set point (Set Value)

Group settings

Start detection A 0.1 - 10.0 0.1 1.5 In 0.9

Motor start-up A 1.0 - 10.00 0.1 2.0 In 3.5

Motor start-up time 1.0 - 80.0 1 5.0 s 4

Lock rotor time 2 - 120 1 10 s 6

Str over delay time 0 - 60000 1 100 ms 100

Non Group settings

Operation Off/On -- On - On
1= IIt
2= IIt, CB
Operation mode - 1 = IIt - IIt + stall
3= IIt + stall
4= IIt+stall, CB
Counter Red rate 2.0 - 250.0 0.1 60 s/h 2

Cumulative time Lim 1 - 500.0 1 10 s 10

Emg start Red rate 0 - 100 0.01 20 % 20

Restart inhibit time 0 - 250 1 30 Min 0

Motor standstill A 0.05-0.2 0.01 0.12 In 0.12

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