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Effect of EO and PO Positions in Nonionic Surfactants On Surfactant Wu2005
Effect of EO and PO Positions in Nonionic Surfactants On Surfactant Wu2005
Effect of EO and PO Positions in Nonionic Surfactants On Surfactant Wu2005
Abstract
Demulsifiers provide an important means of breaking water-in-oil emulsions that occur in industrial processes. The properties and the
performance of 20 blocked copolymers from four surfactant families were investigated and three pairs isomeric compounds were com-
pared. The results show that different positions of the ethylene oxide (EO) and propylene oxide (PO) in block copolymers lead to different
hydrophile–lipophile balances (HLB) of surfactant. The sequential block copolymer is more hydrophilic than the reverse-sequential one with
similar chemical composition. The greater the molecular weight, the greater the difference between the hydrophile–lipophile balances of the
two surfactant types. Generally, the demulsification performance of sequential copolymers is better than that of reverse-sequential copolymers.
Position isomerism of the surfactant affects demulsification performance by changing the hydrophile–lipophile balance, interfacial properties,
and steric characteristics at the interface.
Crown Copyright © 2004 Published by Elsevier B.V. All rights reserved.
Keywords: Water-in-oil emulsion; Nonionic surfactant; Position isomerism; Emulsion breaker; Demulsification
0927-7757/$ – see front matter. Crown Copyright © 2004 Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.colsurfa.2004.09.034
80 J. Wu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 252 (2005) 79–85
established a relation between the nature of the crude oil, the Table 1
associated water salinity, and the demulsifier hydrophilicity Surfactants used in this study
[13]; Berger et al., however, found no correlation between Code Formula Mn EO%
RSN, HLB, and demulsifier performance [14]. Abdel-Azim Pluronic
et al. discussed the influences of the number of aromatic L61 HEO2 PO31 EO2 2000 10
rings in the surfactant molecules and the degree of substi- L81 HEO3 PO43 EO3 2800 10
L43 HEO6 PO22 EO6 1850 30
tution in the aromatic rings. These authors found that for P103 HEO15 PO53 EO15 4400 30
monocyclic aromatic PPPEA, the di-substituted propylene P123 HEO20 PO70 EO20 5800 30
oxide (PO)–ethylene oxide (EO) aromatic amines exhibit L44 HEO10 PO23 EO10 2200 40
demulsification efficiency superior to that of their mono- L64 HEO13 PO30 EO13 2900 40
substituted counterparts. Bicyclic PO–EO aromatic amine P84 HEO19 PO43 EO19 4200 40
L35 HEO11 PO16 EO11 1900 50
performs more efficiently than its monocyclic counterparts F38 HEO43 PO16 EO43 4700 80
[15]. In summary, previous researchers have related some of F68 HEO76 PO29 EO76 8400 80
the characteristics of emulsion breakers to demulsification
PluronicR
performance. In this paper, we investigated the effects of EO 31R1 HPO26 EO7 PO26 3300 10
and PO position (position isomerism) in blocked copolymer 17R4 HPO14 EO24 PO14 2700 40
surfactants on their properties and performance as emulsion 25R4 HPO19 EO33 PO19 3600 40
breakers. 10R5 HPO8 EO22 PO8 2000 50
Tetronic
701 [ CH2 N[(PO)14 (EO)2 H]2]2 3600 10
904 [ CH2 N[(PO)17 (EO)15 H]2]2 6700 40
2. Experimental 1107 [ CH2 N[(PO)19 (EO)59 H]2]2 15000 70
TetronicR
2.1. Materials
150R1 [ CH2 N[(EO)5 (PO)31 H]2]2 8000 10
90R4 [ CH2 N[(EO)16 (PO)18 H]2]2 7200 40
Blocked ethylene oxide and propylene oxide copolymers
were supplied by BASF and were used as received. Their
commercial names are Pluronic, PluronicR, Tetronic, and
TetronicR. All of these surfactants are made of blocked PO bi-functional block copolymers. The composition and some
and EO. The simplified structures of these surfactants are of the properties of all the surfactants used in this paper are
shown in Fig. 1. The acceptor of Pluronic and PluronicR is listed in Table 1. As the table shows, the sequential surfac-
propylene glycol. The acceptor of Tetronic and TetronicR is tants have an EO block at each end of the molecule and a PO
ethylenediamine. Pluronic and Tetronic are sequential surfac- block in the centre, while the reverse sequential surfactants
tants, while PluronicR and TetronicR are reverse-sequential have a PO block at each end of the molecule and an EO block
surfactants. The term sequential means the acceptor reacts in the centre.
with PO first and then with EO. Reverse-sequential means Ethylene glycol dimethyl ether (analytical grade) and
the acceptor reacts with EO first and then with PO. Tetronic toluene (analytical grade) used for the RSN determinations
and TetronicR are tetra-functional block copolymers (one were purchased from Aldrich Chemicals and used as re-
molecule has four arms), while Pluronic and PluronicR are ceived. The bitumen sample was obtained from Syncrude
Canada Ltd. Toluene used for bitumen dilution was indus-
trial grade.
The demulsification tests were conducted at 60 ◦ C using Fig. 2. Cloud points of Pluronic and PluronicR with different percentages
gravitational settling. About 12 g of fresh emulsion was pre- of EO and molecular weights (supplied by BASF).
pared and transferred into a 15-mL graduated cone-shaped
centrifuge tube and aged for 10 min at 60 ◦ C. A pre-selected
amount of surfactant was injected into the emulsion using a The cloud point is the temperature below which a sin-
micropipette. After the contents in the tube had been shaken gle phase of molecular or micellar solution exists; above the
in an oscillating shaker for 1 min, the tube was placed in a wa- cloud point the surfactant loses sufficient water solubility
ter bath at 60 ◦ C to allow the emulsion to separate. The phase and a cloudy dispersion results [19]. Above this tempera-
separation was recorded as a function of time. During the ture, the surfactant also ceases to perform some or all of
settling, the interface between the emulsion phase and water its normal functions. So cloud point can be used to limit
phase was not easily observable, but the interface between the choice of nonionic surfactants for application in certain
the top oil phase and emulsion was clearly visible. The oil processes. A suggestion was made to regard the cloud point
phase looked black and its water content was less than 1–2%. in solution of nonionic surfactant as a pseudophase inver-
Therefore, the movement of the oil/emulsion interface was sion. For polyoxyethylene-type surfactant, the cloud point
monitored with time. After settling for 1 h, about 1 mL of and the phase inversion temperature (PIT) are directly cor-
sample was taken from 3 cm below the surface and its water related when surfactant alone is dispersed in water. PIT is
content was determined by Karl Fischer titration. defined as the temperature at which the hydrophile–lipophile
The performance of a surfactant was evaluated on the basis property of surfactant just balances at the interface [20]. So
of two criteria. The first was the rate at which the oil phase for the polyoxyethylene-type surfactants, cloud point is re-
was released as described by the percentage of oil resolution lated to the hydrophile–lipophile balance.
from the emulsion calculated from: The changes of cloud points of Pluronic, PluronicR,
100 Voil Tetronic, and TetronicR with percent EO and molecular
Oil resolution (v%) = (1) weight are shown in Figs. 2 and 3. All the data were supplied
V ◦ oil
by BASF [21]. Clearly, cloud point increases with increasing
where Voil is the volume of separated oil phase and V ◦ oil is the percent EO. For the sequential surfactants, the cloud point
volume of oil in the initial emulsion, a known quantity. The
second criterion was the water concentration in the sample
taken 3 cm below the surface after settling for 1 h.
of those with less than 20% EO decreases with increasing water/EO mole ratio is 6 for C12 EO12 [23] but only 2.35
molecular weight, but for those with more than 40% EO, for C12 EO28 [24]. For Pluronic and PluronicR, the length
the cloud point increases with increasing molecular weight. of each poly-EO chain in the sequential molecules is only
For the reverse sequential-surfactants, the cloud point always half of that in the reverse-sequential molecules. Therefore,
decreases with increasing molecular weight. The effect of po- for molecules with the same EO number, the EO in sequen-
sition isomerism on the cloud point can also be observed from tial surfactant hydrates with more water molecules, leading
Figs. 2 and 3. For the surfactants with low percent EO (such as to higher hydrophilicity. For TetronicR, all the EO groups are
10% EO), there is not a large difference; but for the surfactants located in the centre of the molecule; the EO blocks from the
with high percent EO, the cloud points differ significantly be- four arms are very close to each other and the crowded EO
tween the sequential and reverse-sequential surfactants hav- moiety results in much less hydration than for Tetronic, in
ing the same percent EO and molecular weight. The cloud which the EO blocks are at the end of each arm. For smaller
point of a sequential surfactant is always higher than that of molecules, this steric effect on hydration can be neglected.
a reverse-sequential one and the difference increases with in- The above results show that position isomerism strongly
creasing molecular weight. RSN is another parameter directly affects the hydrophile–lipophile balance. The sequential
related to the hydrophile–lipophile balance of a nonionic sur- block copolymer is more hydrophilic than reverse-sequential
factant. Linear correlations between RSN and HLB for differ- surfactants with the same chemical composition. It should
ent surfactant families were established by Wu et al. [16]. The be pointed out that estimation of HLB based on chemical
higher the RSN value the greater the hydrophilicity of the sur- composition using classic equations such as those proposed
factant. Several pairs of surfactants with the same composi- by Griffin or Davies [17,18] is unable to differentiate be-
tion but with different sequential arrays were chosen for RSN tween sequential and reverse-sequential isomers. Therefore,
determination. The data, listed in Table 2, show that a sequen- the results from the present work suggest that the effect of
tial block copolymer has a higher RSN value than the corre- position isomerism should be taken into account when esti-
sponding reverse-sequential one that has similar PO and EO mating HLB, cloud point, and other properties by the group
numbers. As a result, when the chemical compositions are the contribution method.
same, the sequential surfactant is more hydrophilic than the
reverse-sequential surfactant. The difference between RSN 3.2. Effect of position isomerism on demulsification
values for sequential and reverse-sequential surfactants is performance
not significant for smaller-molecule surfactants (molecular
weight < 3000), however, this difference increases with in- The demulsification performance of 20 surfactants from
creasing molecular size and becomes very significant for four families including Pluronic, PluronicR, Tetronic, and
large molecules (molecular weight > 6000). The change in the TetronicR were evaluated using the model water-in-oil emul-
RSN difference between sequential and reverse-sequential sion. The chemical composition of the surfactants can be
surfactants with molecular weight is also consistent with that found in Table 1. The oil resolution rates of the water-in-
in the cloud point difference, as discussed in the previous oil emulsion with addition of these surfactants are shown in
paragraph. Figs. 4–6. The dosage of the surfactant is 200 ppm based
It is believed that the solubility of a nonionic surfactant in on the weight of oil phase. The water concentrations in the
water is related to the hydration of the oxyethylene groups. separated oil phase (or emulsion) samples taken 3 cm below
The hydration of the ether oxygens by hydrogen bonding
should result in the binding of at least two water molecules
per EO group. In general, hydration numbers of 2–4 are often
found [20,22]. The amount of hydration water should there-
fore increase with increasing poly-EO chain length. How-
ever, for very long EO chains increased crowding may result
in dehydration, as evidenced by the reported results that the
Table 2
RSN values of selected surfactants
Code Formula Mn EO% RSN
L81 HEO3 PO43 EO3 2800 10 11.4
31R1 HPO26 EO7 PO26 3300 10 9.95
L64 HEO13 PO30 EO13 2900 40 18.1
17R4 HPO14 EO24 PO14 2700 40 17.1
L35 HEO11 PO16 EO11 1900 50 22.3
10R5 HPO8 EO22 PO8 2000 50 21.0
904 [ CH2 N[(PO)17 (EO)15 H]2]2 6700 40 28.0
Fig. 4. Oil-phase resolution for water-in-oil emulsion with addition of
90R4 [ CH2 N[(EO)16 (PO)18 H]2]2 7200 40 16.9
Pluronic surfactants.
J. Wu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 252 (2005) 79–85 83
Table 3
Water concentrations in oil phase (or emulsion) from 3 cm below the surface
Code EO% Water concentration (wt.%)
Pluronic
L61 10 49.01
L81 10 38.95
L43 30 36.52
P123 30 0.10
L44 40 0.27
L64 40 0.15
P84 40 0.08
L35 50 0.73
F38 80 1.55
F68 80 0.24
PluronicR
37R1 10 47.36
17R4 40 42.17
25R4 40 10.31
10R5 50 39.34
Fig. 5. Oil-phase resolution for water-in-oil emulsion with addition of Tetronic and TetronicR
PluronicR surfactants. 701 10 34.49
904 40 0.06
1107 70 0.05
the top surface after 1 h gravitational settling are listed in 150R1 10 8.49
Table 3. 90R4 40 6.14
Fig. 4 shows that, for the Pluronic family, the oil-phase
separation rate increases with increasing EO percentage in
surfactant molecules. For this type of water-in-oil emulsion, 90% when Pluronic surfactants containing similar EO per-
the Pluronic surfactants containing less than 30% EO do not centages are used. The oil resolution results for the Tetronic
break the emulsion efficiently, while those containing more and TetronicR surfactants are shown in Fig. 6. Similar to
than 40% EO can effectively break the emulsion. In fact, the Pluronic and PluronicR, Tetronic surfactants containing 40
Pluronic surfactant containing 80% EO seems to function as or 70% EO achieve rapid oil resolution, dry oil, and clear
a very good demulsifier; the emulsion can be broken entirely water phase. However, the oil resolution for TetronicR con-
in 1 min. Fig. 5 shows the oil resolution as a function of time taining 40% EO is still less than 10% after 1 h settling.
for the PluronicR surfactant family. As can be seen, the oil From the data in Table 3, the water concentrations in the
resolution for all surfactants is very slow for EO percentage in samples from 3 cm below the surface fall into three ranges,
the studied range of 10–50%. For example, the oil resolution more than 30%, 5–10%, and less than 2%. Combining these
is less than 20% after 1 h settling when PluronicR surfac- water concentrations with oil resolution rates, we can clas-
tants containing 40% EO are applied, as compared to about sify the surfactants into three groups by performance: the
emulsion is broken, partly broken, or not broken at all. If
the emulsion is broken, the oil phase is black, the water con-
centration is less than 2%, and the separated water phase
is clear. If the emulsion is partly broken, there is a lit-
tle black oil phase and the emulsion is separated into two
phases, an oil-rich phase and a water-rich phase. The oil-
rich phase is dark brown and the water-rich phase is light
brown. The oil-rich phase has a water concentration around
10% and only a small amount appears as free water. If the
emulsion is not broken, all of the emulsion remains yellow
during settling, and the water concentration is more than
30%.
Based on the above definition of the three levels of
emulsion-breaking performance, the four series of surfac-
tants used in this work can be described as follows: Pluronic
surfactants containing more than 30% EO can break the emul-
sion; surfactants containing less than 10% EO cannot break
the emulsion. For the PluronicR series, almost all surfactants
Fig. 6. Oil-phase resolution for water-in-oil emulsion with addition of studied in this work are unable to break the prepared water-
Tetronic and TetronicR surfactants. in-oil emulsion. Tetronic surfactants containing over 40% EO
84 J. Wu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 252 (2005) 79–85
Acknowledgement
References