TESTING AND COMMESSIONING OF MEDIUM VOLTAGE EQUIPMENT

5/26/2021 ENG-SAYED TAHA ELSHEIKH 44

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 ‫مركز تدريب ام حراز م‪/‬سيد ‪Etap‬دورة بنامج اﻻيتاب‬
‫‪5/26/2021‬‬ ‫‪47‬‬
‫طه الشيخ‬
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 GAS
TYPE
OIL
Rated voltage
Technical Specifications:
Normal current

Short circuit
withstand current

Short circuit duration

Power frequency
Withstand voltage

Lightning Impulse
withstand voltage Up

5/26/2021 49
 3-WAY
GAS
4-WAY
OIL

5/26/2021 50
 CONTINUTI CHECK PRIMARY INJECTION
INSULATION
&CONTACT
• FLUKE 87 RESISTANCE TEST IR
RESISTANCE
• MEGGER MTI515
CPC100

BDV KIT
AC Hi-POT KIT BAUR
HVI

5/26/2021 51
 Competent Person
Ensure competent person
carry out the task.
‫تأكيد أداء المهمة بواسطة شخص‬
‫مؤهل‬
Safety Rules
General Safety Rules needs
to be followed.
‫إتباع قواعد السﻼمة العامة‬
Permit to work
Permit to work system shall
be followed with due care
wherever applicable.
‫إذن العمل‬
5/26/2021
Risk assessment
• Prepared risk assessment.
• ‫تقييم المخاطر‬
Equipment's and Tools
All required equipment and
tools should be checked
before start of work for
suitability and integrity.
‫التاكد من جهازية المعدات قبل بداية‬
‫العمل‬
Personal Protective
Equipment's
PPE shall be worn as
applicable.
‫إرتداء معدات الوقاية الشخصية‬
52
 • RMU Terminal • Boundary safety tape
under test must be ‫ التأكد‬should be done • At the conclusion of
cleared and • ‫من عمل العﻼمات‬ HV testing, attention
guarded. ‫التحذيرﯾﺔ وعزل منطقة‬ should be given to
• ‫التاكد من أن أطراف‬ ‫اﻟﻌﻣل‬ discharge cables and
‫المفاتيح الحلقية المختبرة‬ cable systems
‫جاهزم ومؤمنة‬ including test
equipment
• ‫تفريغ شحنات المفتاح الحلقي‬
‫بعد اﻻنتهاء من اختبارات‬
‫التحمل العالي‬

. .

5/26/2021 53
 Visual check
• ✓ Check name plate information and rating of equipment.
• ✓ Visual and wiring checks for the equipment installation & wiring
• ✓ Damages to the body /accessories and painting

Electrical Tests
✓Continuity and Phase identification check
✓ IR test at CB open & Switch 1& 2 open position
✓ Contact resistance test
✓Protection relay tests
✓ High voltage withstand test
✓Oil Breakdown voltage test (BDV) (Reports from manufacturer to be
provided at site)
✓ Testing of measuring instruments (if available) ▪ Metering CT ▪ Ammeter
✓ Operational checks for indicators
✓ Check the level of insulation medium (SF6, Oil, etc )
✓ Calibration and adjustment of instrumentation
✓ Mechanical and electrical Interlocking checks
5/26/2021 ✓ Earth fault indicator tests‫د‬ 54
.
 RMU TESTS

2.Insulation 3.Contact 5.HIGH

1.Check Resistance Resistance 6.BREAK DAOWN
4.RELAY TEST VOLTAGE
Continuity VOLTAGE
IR CR WITHSTAND

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 The contact resistance is the resistance to the current flow in electrical connections
‫مقاومة التﻼمس هي ممانعة للتيار المار في الوصﻼت )نقاط الربط( الكهربائية‬

Due to surface conditions in the connection of contact surface, which may lead to poor or bad
connection, if it is too high causing different problems in the electrical circuits

Contact Resistance test measures the resistance of electrical connections in switching devices,
breakers, relays, joints, connectors, etc, for finding bad or corroded contacts as a preventive method,
or for diagnosis and problem solving
‫إختبار مقاومة التﻼمس يقيس مقاومة التﻼمس للقواطع ومفاتيح الجهد المتوسط ونقاط الربط لهذة المعدات حيث تستخدم في‬
‫تشخيص نقاط الربط السيئة وتقدم حل لهذة المشاكل‬

5/26/2021 58
• WHAT IS “high” Resistance?

High Resistance leads to higher losses, lower current carrying capacity and
dangerous hot spots in the Ring Main Unit or Switchgear

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 ‫د‬
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 ‫د‬
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1.RMU SF6 11 KV TEST REPORT

5/26/2021 65
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Work Order No SHN/MDBI/148/2019
Contractor Name SAJ GLOBAL
Substation Number TX NO :618
Location & Date GURYEEN-3 & 14/6/2020
RELAY - RING MAIN UNIT

1. GENERAL DATA
RMU &CB DETAILS

RATED CURRENT (A) 630 RATED SHORT CIRCUIT 20

BREAKING CURRENT (KA)
RATED SHORT CIRCUIT 50 SHORT TIME CURRENT(KA/SEC) 20/3
BREAKING CURRENT
(KA)
TYPE LUCY/VRE2a YEAR / MONTH 2020

S.S NO. SF00177421 SF6 LEVEL GOOD

TRANSFORMER DETAILS

MAKE FEDERAL SERIAL NO/YEAR 6198/2020

TRANSFORMER
&SWITCHGEAR LLC
RATING (KVA) 500 RATED CURRENT HV/LV(A) 26.2/666.7
(at nominal tap)
RATED PRIMARY (KV) 11 RATED SECONDARY (KV) 0.433

VECTOR GROUP Dyn11 % IMPEDANCE 4.63

2. WORK CLEARANCE FORM

PERMITS NUMBER AND DATE REMARKS

PTW YES N/A

LOA YES N/A

SFT YES N/A

SHOUTDOWN YES N/A

Tested By Witnessed By
Name SAYED TAHA ABDULLA ALSAWWAFI
Date 14-6-2020 14-6-2020
Signature

License No/Organization PE03/2019 /GGPL MZEC

1
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Work Order No SHN/MDBI/148/2019
Contractor Name SAJ GLOBAL
Substation Number TX NO :618
Location & Date GURYEEN-3 & 14/6/2020
RELAY - RING MAIN UNIT
1. CONTINUITY CHECKS
CONDITION TERMINALS REMARKS
PHASE TO PHASE R to R’ Y to Y’ B to B’ OK/NOT OK
RING SWITCH 1 OK OK OK OK
& BREAKER
RING SWITCH 2 OK OK OK OK
& BREAKER
RING SWITCH OK OK OK OK
1&2 ON

CONDITION TERMINALS REMARKS

PHASE TO EARTH R to E Y to E B to E OK/NOT OK
RING SWITCH 1 OK OK OK OK
EARTHED
RING SWITCH 2 OK OK OK OK
EARTHED
BREAKER ON & OK OK OK OK
EARTHED
2. INSULATION RESISTANCE TEST
TEST VOLTAGE : 5KV D.C.
DURATION : 1 MIN Temp: 36.4 ºC

CIRCUIT BREAKER, ISOLATOR 1 & 2 ON

R-E Y-E B-E R’ - E Y’- E B’ - E

423 343 386 509 479 672

CIRCUIT BREAKER ON, ISOLATOR 1 ON & ISOLATOR 2 OFF

R - R’ R - R’ R - R’
3 53 3.00 3.79

Tested By Witnessed By
Name SAYED TAHA ABDULLA ALSAWWAFI
Date 14-6-2020 14-6-2020
Signature

License No/Organization PE03/2019 /GGPL MZEC

2
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Work Order No SHN/MDBI/148/2019
Contractor Name SAJ GLOBAL
Substation Number TX NO :618
Location & Date GURYEEN-3 & 14/6/2020
RELAY - RING MAIN UNIT

CIRCUIT BREAKER ON & ISOLATOR 2 ON & ISOLATOR 1 OFF

R - R’ Y - Y’ B - B’ (T
3.65 3.25 3.83

CIRCUIT BREAKER OFF, ISOLATOR 2 OFF & ISOLATOR 1 ON

R - R’ Y - Y’ B - B’ (T
2.69 2.19 2.83

3. CONTACT RESISTANCE MEASUREMENT:

ISOLATOR 1 ON & ISOLATOR 1 ON

R - R’ Y - Y’ B - B’
283 290 297

CIRCUIT BREAKER ON, ISOLATOR 2 ON

R - R’ Y - Y’ B - B’
271 264 285

ISOLATOR 1 TO EARTH
R - R’ Y - Y’ B - B’
186 202 203
ISOLATOR 2 TO EARTH
R - R’ R - R’ R - R’
185 211 210
CIRCUIT BREAKER TO EARTH
R- Y- B-
661 625 688

Tested By Witnessed By
Name SAYED TAHA ABDULLA ALSAWWAFI
Date 14-6-2020 14-6-2020
Signature

License No/Organization PE03/2019 /GGPL MZEC

3
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Work Order No SHN/MDBI/148/2019
Contractor Name SAJ GLOBAL
Substation Number TX NO :618
Location & Date GURYEEN-3 & 14/6/2020
RELAY - RING MAIN UNIT

4. FUNCTION CHECKS

Sl .No. DESCRIPTION STATUS

1 CIRCUIT BREAKER ON AND OFF OK

2 ISOLATORS ON AND OFF OK

3 EARTH SWITCH ON AND OFF OK

4 SF6 GAS GAUGE INDICATION OK

5 BREAKER TRIPPING THROUGH RELAY OK

6 OK

7 RMU EARTHING ARRANGEMENT OK

Tested By Witnessed By
Name SAYED TAHA ABDULLA ALSAWWAFI
Date 14-6-2020 14-6-2020
Signature

License No/Organization PE03/2019 /GGPL MZEC

4
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Work Order No SHN/MDBI/148/2019
Contractor Name SAJ GLOBAL
Substation Number TX NO :618
Location & Date GURYEEN-3 & 14/6/2020
RELAY - RING MAIN UNIT
5. O/C & E/F RELAY
a. RELAY DETAILS

MANUFACTURER: ÀSHIDA TYPE: ADR241S-AM-411-06-01-27-01-00-02

AUX. VOLTAGE: 100-230 VAC/DC CURRENT RATING: 1A

SERIAL: 19L241S0551 CT RATIO SELECTED: 100/1 A
PHASE O/C SETTING (IP : 28% (28A PHASE O/C TMS: 0.05 (C1-

E/F SETTING (IE : 10% (10A E/F TMS: 0 .05 (C1-

PHASE INSTANTANEOUS: 500%(500 E/F INSTANTANEOUS: DISABLED

TEST PUSH BUTTON: DISABLED INRUSH BLOCK: ENABLED

RELAY MEASEUREMENT CHECK: NOTE: CT RATIO IS VERIFIED TO BE 100 / 1 A

INJECTED MEASURED CURRENT IN RELAY (AMPS)

INJECTED
CURREN
PHASE IN
T IN R Y B N
PRIMARY
PRIMARY
(AMPS) PRIMARY SEC. PRIMARY SEC. PRIMARY SEC. PRIMARY SEC.

R–Y 100 98 0.98 96 0.96 0 0 0 0

Y–B 100 0 0 97 0.97 98 0.98 0 0

R–B 100 98 0.98 0 0 97 0.97 0 0

R–N 100 98 0.97 0 0 0 0 95 0.95

Y-N 100 0 0 97 0.97 0 0 96 0.96

B-N 100 0 0 0 0 98 0.98 96 0.96

Tested By Witnessed By
Name SAYED TAHA ABDULLA ALSAWWAFI
Date 14-6-2020 14-6-2020
Signature

License No/Organization PE03/2019 /GGPL MZEC

5
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Work Order No SHN/MDBI/148/2019
Contractor Name SAJ GLOBAL
Substation Number TX NO :618
Location & Date GURYEEN-3 & 14/6/2020
RELAY - RING MAIN UNIT
b. RELAY CHARACTERISTIC TEST

OPERATING TIME (mS) RELAY/CB

ELEMEN APPLIED PRIMARY
MEASURED IN MEASURED CB TRIP TRIP
T CURRENT (A)
RELAY IN KIT INDICATION
PICK – UP 27 A 28.7 A NO NA
R-Y 56 550 ms 702 ms YES OK
140 230 ms 381 ms YES OK
PICK – 27 A 29 A NO NA
Y-B 56 560 ms 701 ms YES OK
140 260 ms 302 ms YES OK
PICK – 27A 28.8 A NO NA
R-B 56 550 ms 702 ms YES OK
140 250ms 401 ms YES OK
PICK – 10 A 11.5 A NO NA
EF 20 530 ms 728 ms YES OK
R-N
50 (Is X 250 ms 300 ms YES OK
PICK – 9A 10.3 A NO NA
Y-N 20 570 ms 778 ms YES OK
50 260 ms 414 ms YES OK
PICK – 10 A 12 A NO NA
B-N 20 710 ms 733 ms YES OK
50 261 ms 418 ms YES OK
RY I>> 200 A 80 ms 127 ms YES OK
YB I>> 200 A 80 ms 116 ms YES OK
BR I>> 200 A 80 ms 125 ms YES OK

REMARKS: Pickup Current: ±12% Tolerance as per the factory Report.

200 A for testing purpose.
6. CHECK EARTH FAULT INDICATOR:

Tested By Witnessed By
Name SAYED TAHA ABDULLA ALSAWWAFI
Date 14-6-2020 14-6-2020
Signature

License No/Organization PE03/2019 /GGPL MZEC

6
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Work Order No SHN/MDBI/148/2019
Contractor Name SAJ GLOBAL
Substation Number TX NO :618
Location & Date GURYEEN-3 & 14/6/2020
RELAY - RING MAIN UNIT
DETAILS DESCRPITION REMARKS

MODEL EFI-BFZ-50-CT100.3

SERIAL NO G104542

PART NO EA07000044

TRIP LEVEL 50 A

INDICATOR FLAG

POWER BATTERY

MADE IN Ireland

INDICATION TEST /REST

INJECTED CURRENT PICKUP
OK / NOT OK OK / NOT OK
OK OK
50 47

7. INSTRUMENTS DETAILS

INSTRUMENTS MAKE SERIAL NUMBER CAL.DUE DATE

INSULATION TESTER MEGGER 101851808 07/09/2020

PRIMARY INJECTION
ANANDHAJOTHI 280218 11/03/2021
KIT
CLAMP METER FLUK 376 30430317W3 04/08/2020
CONTACT
RESISTANCE CRM/SCOPE 231900A11510 31/07/2020
MEASUREMENT KIT

Tested By Witnessed By
Name SAYED TAHA ABDULLA ALSAWWAFI
Date 14-6-2020 14-6-2020
Signature

License No/Organization PE03/2019 /GGPL MZEC

7
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Project Number PRIVATE JOB
Contractor Name AL OZON FOR ENGINEERING PROJECTS
Substation
ROP NIZWA
Number
Location & Date HAIL FIRQ & 29-06-2020

RING MAIN UNIT

1. GENERAL DATA

Sl .No. DESCRIPTION
1 RATED VOLTAGE 11/15.5 kV

2 RATED CURRENT 630A

3 RATED FREQUENCY 50 Hz

4 RATED SHORT CIRCUIT BREAKING CURRENT 0.63 kA

5 RATED SHORT CIRCUIT MAKING CURRENT 55 kAP

6 OIL LEVEL GOOD

7 TYPE AND MAKE FRMU-E-MK 1A & LUCY ELECTRIC

8 YEAR OF MANUFACTURER 2020

9 SERIAL NUMBER OIL0019083

2. WORK CLEARANCE FORM

PERMITS NUMBER AND DATE REMARKS

PTW YES N/A

LOA YES N/A

SFT YES N/A

SHUTDOWN YES N/A

Tested By Witnessed By
Name SAYED TAHA HARITH ALSHEREIQI

Signature

Organization MZEC
Date 29.06.2020 29.06.2020
1
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Project Number PRIVATE JOB
Contractor Name AL OZON FOR ENGINEERING PROJECTS
Substation
ROP NIZWA
Number
Location & Date HAIL FIRQ & 29-06-2020

RING MAIN UNIT

3. CONTINUITY CHECKS:
CONDITION TERMINALS REMARKS
PHASE TO PHASE R to R’ Y to Y’ B to B’
RING SWITCH 1 &
OK OK OK OK
BREAKER ON
RING SWITCH 2 &
OK OK OK OK
BREAKER ON
RING SWITCH 1 &
OK OK OK OK
RING SWITCH 2

CONDITION TERMINALS REMARKS

PHASE TO EARTH R to E Y to E B to E
BREAKER ON &
OK OK OK OK
EARTHED
RING SWITCH 1
OK OK OK OK
EARTHED
RING SWITCH 2
OK OK OK OK
EARTHED

4. FUNCTION CHECKS:
Sl .No. DESCRIPTION STATUS
1 R.M SWITCH & FUSE SWITCH ON AND OFF OK
2 EARTH SWITCH ON AND OFF OK
3 OIL GAS GAUGE INDICATION OK
4 RMU EARTHING ARRANGEMENT OK

Tested By Witnessed By
Name SAYED TAHA HARITH ALSHEREIQI

Signature

Organization MZEC
Date 29.06.2020 29.06.2020
2
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Project Number PRIVATE JOB
Contractor Name AL OZON FOR ENGINEERING PROJECTS
Substation
ROP NIZWA
Number
Location & Date HAIL FIRQ & 29-06-2020

RING MAIN UNIT

5. INSULATION RESISTANCE TEST

TEST VOLTAGE : 5 KV D.C.
DURATION : 1 MINUTE Temp: 34ºC

CONDITION CONNECTION REMARKS

R=Y+B+E( Y=B+R+E B=R+Y+E(

BEFORE HV 49.3 G 47.3 G 52.2 G OK

AFTER HV 117.9 G 83.6 G 111.6 G OK

6. HV TEST (DIELECTRIC TEST) : AC METHOD (IEC 62271 - 1 : 2017 CLAUSE 7.2 )

VOLTAGE APPLIED BETWEEN

LEAKAGE CURRENT REMARKS
CONDITION

R - EARTH Y+B+E 3.5 OK

Y - EARTH B+R+E 2.6 OK

B - EARTH R+Y+E 2.6 OK

APPLIED VOLTAGE 22.4 KV / DURATION: 1 MINUTES

Tested By Witnessed By
Name SAYED TAHA HARITH ALSHEREIQI

Signature

Organization MZEC
Date 29.06.2020 29.06.2020
3
 PROJECT CERTIFICATION DEAPARTMENT
SITE ACCEPTANCE TEST REPORT
Project Number PRIVATE JOB
Contractor Name AL OZON FOR ENGINEERING PROJECTS
Substation
ROP NIZWA
Number
Location & Date HAIL FIRQ & 29-06-2020

RING MAIN UNIT

7. CONTACT RESISTANCE TEST: (IEC 62271 - 1 : 2017 CLAUSE 7.4 )

INJECTED
CONDITION REMARKS
CURRENT

R - R’ Y - Y’ B - B’
BETWEEN SW-1 & OK
100A DC
SW-2 145.5 160.1 171.2

8. OIL BDV / DIELECTRIC TEST:

OES 5, CLAUSE: 17.0 TESTS (IEC 60076 -, 1 CLAUSE: 10.1.1 (E), PAGE NO: 59 - IEC60076-3)

TEST NUMBER 1 2 3 4 5 6 AVERAGE

BREAKDOWN
56.8 55.2 57.1 59.8 55.6 56.1 56.7

IEC 60156 & IEC 60422 TEST VALUE IS ACCEPTED IF

> 55KV FOR NEW OIL / > 40KV FOR IN SERVICE OIL

9. CHECK EARTH LEAKAGE DETECTOR:

CHECKED AND FOUND SATISFACTORY (PICKUP CURRENT= 50 A & S.L.NO: G10

10. INSTRUMENTS DETAILS

INSTRUMENTS MAKE SERIAL NUMBER CAL.DUE DATE

AC Hi-POT KIT MEGGER 12302880001 15.03.2020

MULTIMETER FLUKE 17B+ 30370208WS 04.08.2020
INSULATION TESTER MEGGER MIT515 101851808 07.09.2020

BDV KIT BAUR 1701936008 12.07.2020

Tested By Witnessed By
Name SAYED TAHA HARITH ALSHEREIQI

Signature

Organization MZEC
Date 29.06.2020 29.06.2020
4