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Sol Ohsms Lac Student Course Notes 2020
Sol Ohsms Lac Student Course Notes 2020
Sol Ohsms Lac Student Course Notes 2020
TUV SUD ME.OLT063 Rev. No.: 02 Rev. Date: 21 May. 2019 Page 1 of 73 FROF
INTRODUCTION
THE COMPANY
TUV SUD Middle East LLC designed this International Register of Certificated Auditors (CQI
& IRCA) approved OHS Management Systems (OHSMS) Auditor / Lead Auditor training
course to;
• provide students with the knowledge and skills required to perform first, second and third-
party audits of OHS management systems against ISO 45001, in accordance with ISO
19011 and ISO/IEC 17021-1, as applicable,
• give students who successfully complete and satisfy the training requirements of the
OHSMS Auditor/Lead auditor course opportunity to become certified CQI & IRCA
OHSMS Auditor (within the five years after completing the course and prior to making
an application to become a certificated auditor).
All references to ISO standards in this document are to the current versions, unless stated
otherwise.
Course Notes for Students is designed for the purpose of detailing the presentation of the
course approved by and registered with the International Register of Certificated Auditors - CQI
& IRCA as an ISO 45001 Auditor / Lead Auditor training course.
This note details the minimum requirements that need to be met by the students, presented
fully in accordance with these requirements and respecting the company confidential nature of
training methods and materials used for this course.
The Course Notes for Student is established and developed to ensure that the learning objective
is effectively attained and meet CQI & IRCA requirement, the company’s training policy and
student’s satisfaction.
In the start of the program, it is only proper to make everybody aware of the rules and
regulations of this training.
TUV SUD.ME created a conducive learning environment to ensure that the established
training objectives are met and achieve learning satisfaction.
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Prior knowledge
Before starting this course, Tutor informs students that they are expected to have the following prior
knowledge:
Management systems
a. OHS management
• The concepts of managing occupational health and safety through hazard identification, risk
assessment and risk control and compliance with legal requirements and other requirements.
• The relationship between occupational health and safety management and the provision of
safe and healthy workplaces, the prevention of work-related injury and ill health, and the
proactive improvement of health and safety performance.
• Common examples of relevant national and local OH&S legislation and requirements
b. ISO 45001
Knowledge of the requirements of ISO 45001 and the commonly used occupational health and
safety management terms and definitions, as given in ISO 45001, which may be gained by
completing a CQI and IRCA Certified ISO 45001:2018 Foundation OHSMS training course or the
equivalent.
The Tutor determines the prior knowledge by requiring the students to answer a Pre-Course
Assignment given before the start of the course. The student will bring the answered assignment on
the first day of the course. The assignment is checked by the Tutor.
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Course Learning Objectives & Student Evaluation
The aim of this course is to provide delegates with the knowledge and skills required to perform first,
second and third-party audits of OHS management systems against ISO 45001, in accordance with
ISO 19011 and ISO/IEC 17021, as applicable. All references to ISO standards in this document are to
the current versions, unless stated otherwise.
All references to ISO standards in this document are to the current versions, unless stated otherwise.
Students who complete this CQI & IRCA Certified Auditor (OHSMS) Training course successfully
(within the five years prior to making an application to become a certificated auditor) will satisfy the
training requirements for initial certification as an CQI & IRCA OHSMS auditor.
Learning objectives
Learning objectives describe what students shall be able to do by the end of the course. Students
will need to demonstrate acceptable performance in all of these areas in order to complete the course
successfully.
• Explain the purpose of OHS management system, of OHS management systems standards, of
management system audit, of third-party certification and the business benefits of improved
performance of the OHS management system.
• Explain the role of an auditor to plan, conduct, report and follow up OHS management system
audit in accordance with ISO 19011:2018 (and ISO 17021 - 1 where appropriate).
• Plan, conduct, report and follow up an audit of OHS management system to establish conformity
(or otherwise) with ISO 45001 and in accordance with ISO 19011:2018 (and ISO 17021 - 1 where
appropriate).
CQI & IRCA requires students to undergo evaluation while participating on this course, which involve
two separate elements:
1. Continuous assessment of each student base on individual performance on exercises and the
tutor’s personal scoring of the student’s overall manner in the course throughout the duration of
the course.
2. An examination on the final day of the three-day course.
Student must demonstrate acceptable levels of performance in all three learning objectives.
Performance demonstrated through:
Evaluation Criteria
OHS courses:
• Examination papers must be marked in accordance with the relevant marking scheme.
Auditing courses:
• CQI & IRCA Approved Training Partners must ensure that marking and overall grading is
consistent and calibrated.
• One tutor must mark all of the papers, indicating any errors, allocating marks and totaling the
marks scored.
• A second tutor (or other competent person defined by your planed arrangements) must check
the accuracy of the calculation of the marks allocated on each paper.
• Where the total pass mark falls between 66% – 74%, a second tutor must re-mark such scripts.
• You must ensure that any significant differences in marking by first and second tutors are
resolved.
At least two of TUV SUD Training tutors assess the completed examination papers. One tutor mark all
of the papers, indicating any errors, allocating marks and totaling the marks scored. A second tutor
checks the accuracy of the calculation of the marks.
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To achieve a passing mark for this course the student needs;
• 70% of the total score in the Continuous Assessment exercises,
• 70% passing marks in the CQI & IRCA OHSMS examination papers.
Students who;
• fail the written examination, but pass the continuous assessment must be allowed to retake an
CQI & IRCA examination;
• pass the continuous assessment, but fail the examination can only retake an examination once
(not the same previously failed examination paper) and this retake must occur within 12 months
of initial examination under the same training organization;
• pass the continuous assessment, but fail the re-examination are required to attend another
entire certified course in order to successfully complete the training;
• fail the continuous assessment (less than 70% of the available marks) they will not be permitted
to take the examination;
Student Responsibilities
• Certificate of Achievement – if they passed the continuous assessment and the written CQI &
IRCA examination paper.
• Certificates of Attendance - may be issued for Practitioner and Professional level courses to
those who did not successfully complete the required assessment.
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• Certificate of Attendance issued to Students contains the following information:
− Name of the delegate
− The unique delegate number (issued by CQI)
− The title of the course (as indicated in the course specification document) – “ISO 45001
Auditor /Lead Auditor (OHS Management Systems (OHSMS) Training Course”
− The course dates
− The CQI and IRCA certified logo
− The course unique identification number
− For Practitioner and Professional courses, a statement that confirms that the learner has
attended the course but has not completed the requirement.
Period of Validity
Certificate of Achievement are valid for five (5) years from the last day of the course, irrespective of
the date of successful completion of the examination, for meeting the training requirements for
certification as an CQI & IRCA auditor.
A student who wishes to become certified CQI & IRCA auditor must apply within the validity period of
the Certificate of Achievement to ISO 45001 Auditor/Lead auditor Training. This information is
written in the certificate of successful completion.
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COURSE OUTLINE
The OHS Management System Auditor/Lead Auditor Training Course is a 5-day course combining
tutorials, group exercises and role play activities in relation to the simulated assessment of the case
study company. It will provide with both theory and practical application in a safe learning
environment.
COURSE FORMAT
OHSMS Training course is presented wholly as a classroom-based course in sessions designed for
duration of 5 days.
It is arranged in succession to get the optimum benefits of meeting the learning objectives both for the
tutors and students:
1. Session Plan - This is the plan what to do per day to meet the course criteria including the
corresponding visual aids (slides and flipcharts).
2. Discussions with timing – The Tutor discusses the details of the session plan with interaction
with the Students. The students will perform tasks as per instructions of the Tutor.
The format and structure of the course is subject for continuing improvement by providing allowance for
adjustment or changes thus giving students with both theory and practical applications in a safe learning
environment.
The course has been certificated by the U.K. CQI & IRCA.
The course program outlined below is applicable for courses run with an audit Role Play performed with
the tutor’s instruction. The course may also be presented as a series of modules over an extended
timeframe, however, in this case specific requirements must be met by course organizers and Students,
and permission must first be obtained from TUV SUD Middle East LLC.
Courses for management system disciplines where observation is an essential audit method must
include images (photographs and/or video) to support and provide contexts for learning points. For
example, OHS management, OHS management, and social systems auditing should include images
showing a variety of facilities (factories, sites, farms, etc) that auditors may be faced with, as well as a
variety of issues that the auditor may face (health, safety, work activities and environment, etc).
Classroom-based training
TUV SUD ME provides a training environment conducive to effective learning and the use of
accelerated and participative training methods.
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At the beginning of the course, students are provided with
• a description of the learning objectives, course structure, format and program, student
responsibilities, the assessment processes and assessment criteria, and you must also deal
with any concerns or worries that students may have;
• course based on the learning cycle and include opportunities for students to:
• methods for monitoring and providing time for tutors and students to review tasks and activities,
and each student’s achievement of the learning objectives;
• provision for review and remedial work and individual coaching where necessary
COURSE PROGRAM
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COURSE PROGRAM
08.00 Registration
09.30 OHS Management Systems, Purpose & Business Benefits Improving OHSMS
10.00 BREAK
12.00 LUNCH
14.55 BREAK
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Day 2 – Understanding process approach auditing
10.05 BREAK
12.35 LUNCH
15.10 BREAK
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Day 3 - Audit Planning and Auditing Technique
10.05 BREAK
14.55 BREAK
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Day 4 – Auditing Occupational Health and Management System
10.20 BREAK
12.30 LUNCH
15.15 BREAK
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Day 5 - Audit Reporting / Corrective Action Process
10.20 BREAK
12.30 LUNCH
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STUDENT COURSE NOTES
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DAY 1
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Day 1 - Understanding of OHS Management System Process
SESSION 1:
Passed
Failed Failed Passed the
Continuous
Examination Reexamination Examination
Assessment
Given only
Student
Certificate of Given certificate of
allowed to Student will retake
Attendance achievement with
take the whole course
without IRCA IRCA logo
examination
Logo
Allowed to retake
the exam within 12
months from the
date of failed
exam
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Learning objectives
IRCA PR357 define the learning objectives of this course that describe in outline
what you will know and be able to do by the end of the course.
KNOWLEDGE
• Explain the purpose of OHS management system, of OHS management
systems standards, of management system audit, of third-party certification and
the business benefits of improved performance of the OHS management
system.
• Explain the role and responsibilities of an auditor to plan, conduct, report and
follow-up OHS management system audit in accordance with ISO 19011, and
ISO/IEC 17021, as applicable.
SKILLS
Plan, conduct, report and follow-up an audit of a OHS management system to
establish conformity (or otherwise) with ISO 45001, and in accordance with ISO
19011 and ISO/IEC 17021-1 as applicable.
Prior Knowledge
All participants of this course are expected to have the following prior knowledge:
Please check if you have the knowledge, if not read the note below.
Management systems
b. ISO 45001
Knowledge of the requirements of ISO 45001 and the commonly used OHS
management terms and definitions, as given in ISO 45001, which may be gained
by completing an CQI and IRCA Certified ISO 45001:2018 Foundation (OHSMS)
Training or equivalent.
Note:
Recommend prior knowledge: FD116 ISO 45001:2018 Foundation (OHSMS)
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SESSION 2: Understanding OHS Management System
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The PDCA concept is an iterative process used YOUR NOTES:
by organizations to achieve continual
improvement. It
can be applied to a management system and to
each of its individual elements, as follows:
a) Plan: determine and assess OH&S risks,
OH&S opportunities and other risks and other
opportunities, establish OH&S objectives and
processes necessary to deliver results in
accordance
with the organization’s OH&S policy;
b) Do: implement the processes as planned;
c) Check: monitor and measure activities and
processes with regard to the OH&S policy and
OH&S
objectives, and report the results;
d) Act: take actions to continually improve the
OH&S performance to achieve the intended
outcomes.
1125 – 1155 CA 1
30 min Understanding OHS Management System
For exercise instruction refer to page 64 - 70.
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1345 - 1350 Discussion and feedback
5 min
1525 – 1555 CA 2
30 min Documenting Management Systems Requirements
For exercise instruction refer to page 64 - 70.
.
1555 – 1600 Discussion and feedback
5 min
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DAY 2
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Day 2 - Planning and Practical Auditing
SESSION 4:
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➢ impartiality; YOUR NOTES:
➢ competence;
➢ responsibility;
➢ openness;
➢ confidentiality;
➢ responsiveness to complaints;
➢ risk-based approach.
YOUR NOTES:
0935 - 1005 MANAGEMENT SYSTEM AUDIT
30 min Purpose of management system audit
• Provide information on the ability of
organization to meet OHSMS objectives
• Identify problems that will prevent client to
meet OHSMS objectives and opportunities
for improvement and risk that are not
identified or managed.
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Road map to auditing management system
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TIMING STUDENT NOTES
YOUR NOTES:
As per ISO 19011:2018, the diagram illustrates
audit management. The audit program is
established that include defining the objective,
scope and criteria for an individual audit.
• Audit objectives define what is to be
accomplished by the individual audit. Refer
to ISO 19011:2018 Clause 5.5.2.
• scope is factor such as locations, functions,
activities and processes to be audited, as
well as the time period covered by the audit
• audit criteria are used as a reference
against which conformity is determined
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TIMING STUDENT NOTES
YOUR NOTES:
1015 – 1030 Preparing Audit Activity / Audit Stages
15 min The initial certification audit of a
management system is conducted in two
stages: stage 1 and stage 2.
Purpose:
• To review client’s documentation is
adequate and auditable.
Audit Planning
- planning involves establishing the overall
strategy for the engagement and
developing an audit plan.
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• its products, services, personnel or YOUR NOTES:
infrastructure (e.g. contamination in clean
room facilities).
1350 – 1420 Exercise 4: Determine Audit Duration and Man Days requirements.
30 min
• Audit program
• Audit method
• Competent Auditors and relevant people to
handle the audit program,
• Documented information availability from
auditee
• Financial support and other resources
allocation required to perform the audit.
Audit Method
Selecting and determining audit methods
The individual(s) managing the audit program
selects and determines the methods for
effectively and efficiently conducting an audit,
depending on the defined audit objectives,
scope and criteria.
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• competence needed to achieve the objectives YOUR NOTES:
of the individual audit within the defined scope.
• the ability to work and interact effectively with
the representatives of the auditee and relevant
interested parties;
• the relevant external/internal issues, such as
the language of the audit, and the auditee’s
social and cultural characteristics.
• type and complexity of the processes to be
audited.
Audit plan
- is the description of the activities and
arrangements for an audit.
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Audit plan preparation;
• is established prior to each audit identified in
the audit program to provide the basis for
agreement regarding the conduct and
scheduling of the audit activities
• be appropriate to the objectives and the
scope of the audit
• be communicated and the dates of the audit
shall be agreed upon, in advance, with the
client.
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DAY 3
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Day 3 – AUDIT PROCESS
Certification Client
The certified client has the responsibility for
consistently achieving the intended results of
implementation of the management system
standard and conformity with the
requirements for certification.
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Certification Body YOUR NOTES:
The certification body has the responsibility to
assess sufficient objective evidence upon which
to base a certification decision.
Auditee
The auditee has the responsibility for ensuring
and consistently achieving the intended results
of implementation of the management system
standard and conformity with the requirements
for the standard.
Observer
Observers can be members of the client’s
organization, consultants, witnessing
accreditation body personnel, regulators or
other justified persons.
Technical Expert
Technical experts can provide advice to the
audit team for the preparation, planning or audit.
Guide
The responsibilities of a guide can include:
• ensuring that rules concerning site safety and
security procedures are known and respected
by the audit team members;
• witnessing the audit on behalf of the client;
• providing clarification or information as
requested by an auditor
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Statement of Personal Responsibility YOUR NOTES:
It is the ethical and professional responsibility of
all members;
• to demonstrate the required professional
competence and behaviors in discharging
the responsibilities of their role.
• uphold the highest ethical standards and
integrity in exercising their professional
duties or other activities which might impact
on the reputation of the profession and of the
CQI
• are expected to understand and comply with
this code of conduct.
YOUR NOTES:
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1030 - 1100 Exercise 5:
30 min Audit Activities Sequence
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1230 – 1235 Discussion and feedback
5 min
Auditor:
• interviews individuals from appropriate levels
and functions performing activities or tasks
within the audit scope;
• interviews be conducted during normal
working hours at the normal workplace of the
individual being interviewed;
• attempts to put the individual being interviewed
at ease prior to and during the
• interview;
• say the reason for the interview;
• interviews may be initiated by asking
individuals to describe their work;
• selects the type of question used (e.g. open,
closed, leading questions, appreciative
inquiry);
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1350 - 1450 Exercise 6:
60 min Performing audit interview (Collecting information by interview)
End of Day 3
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DAY 4
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Day 4 – PRACTICAL AUDITING
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0845 - 1015 CA 7: Conducting the Opening Meeting
90 min
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1045 – 1115 Exercise 4: Applying Turtle Method of Auditing
30 min
Continuous Assessment:
1130 - 1230
CA 8: Practical Auditing
60 min
Collecting and verifying information/audit evidence
See Exercise instruction on page 64 - 70 for instruction.
Part 1:
Evaluate:
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• reflects the purpose, the size and context of the organization and the specific nature of
its OH&S risks and opportunities
• is compatible with the organization’s strategic direction and provides a framework for
setting OH&S objectives
• Commits to provide safe and healthy working conditions for the prevention of work-
related injury and ill health
• commits to compliance with applicable statutory and legal requirements and other
requirements
• commits to eliminating hazards, reducing OH&S risks, and to continual improvement of
the OH&S management system
• commits to consultation and participation of workers, and where they exist, workers
representatives
• is documented, communicated and understood within the organization
• is available to interested parties, as appropriate.
• Determination of legal requirements and other requirements.
• Hazard identification and assessment of OHS risks and OHS opportunities
• Auditee’s arrangement for planning OHS objectives
• Competence
• Awareness
• Communication
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SESSION 9: Generating Audit Findings
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See ISO 19011:2018 clause 6.4.9.2 Content YOUR NOTES:
of audit conclusions to determine what
issues are addressed in preparing the audit
conclusion.
• Classification of nonconformity
Audit findings summarizing conformity and
detailing nonconformity shall be identified,
classified and recorded to enable an informed
certification decision to be made or the
certification to be maintained.
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Day 5 - Audit Reporting / Corrective Action Process
SESSION 10:
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Reference: ISO 17021 – 1 : 2018
The auditor:
- review the corrections, identified causes and
corrective actions submitted by the auditee if
they are acceptable,
- verify the effectiveness of the actions taken,
- record the evidence obtained to support the
resolution of nonconformities,
- inform the auditee of the result of the review
and the verification,
- inform the client if an additional full audit, an
additional limited audit, or documented
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YOUR NOTES:
evidence (to be confirmed during future
audits) will be needed to verify effective
correction and corrective actions.
Completing audit
The audit is completed when all planned audit
activities have been carried out.
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SESSION 11:
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TIMING STUDENT NOTES
1400 – 1630 CQI & RCA CERTIFIED AUDITOR/LEAD AUDITOR COURSE EXAMINATION
150 min
END OF COURSE
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EXERCISES BRIEF
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Student Instruction for Group Works
This course involves activities such as group/team works and role play. Students are
formed into suitably sized work teams in various course exercises and role play activities.
Course exercises and role play activities are done by group. Each group choses their Audit
team leader. Under the tutor’s guidance, each member of the team plays an importance
and equal roles. They are expected to contribute and cooperate. All are given chance to
become Audit team leader. These team groupings must be effectively assembled with
student’s initiative to facilitate good performance. The Tutor will grade the performance
accordingly.
The results of the exercises and role play activities are presented in the class at the end
of the time allotted for it. The Lead auditor can make an arrangement on the presentation
of the results of their activity and the documents they produced (if necessary).
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CASE STUDY COMPANY
URISE Construction Company was established in 2009 in Dubai as part of ELK Group of
Companies.
URISE CONSTRUCTION CO. has been one of major domestic Singapore construction
company in the field of civil engineering, providing a high quality of services and production,
since it is founded in 1974, specializing in civil engineering field, such as Slurry Wall Works,
S.C.W. Works, H-PILE works, R.C.D. Works, Marine Large Diameter Bored Piling, Cell Type
Temporary Levee Protector Construction, S.G.R, LW Grouting, NATM-method-applying
Works (subway, road, utility pipe conduit, etc.), Underground Drilling Works and Soil Works.
Now, URISE has established the goal which pursues to evolve into the world’s top ranking
company in 2000s in the field of civil engineering on the basis of our 4 core values-customer,
teamwork, challenge, enthusiasm-under our motto, “We Pursue the Happiness of Customer,
Members and Society, Based on People and Technology.” We will continue to attain a
sustainable growth by pursuing our business administration strategy that focuses on
vigorous investment, talent cultivation, profit increase, as part of our effort to make a new
leap through the innovation and unyielding will, to keep abreast of challenge of globalization.
With its new location in Abi Dhabi, UAE, the management believe their expertise in
construction will take a share in giving quality construction products and services.
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ORGANIZATIONAL CHART
ELK Group of
Companies
Chairman of the
Board
URISE PACKAGING
ELK PROPERTIES URISE CONSTRUCTION
CORP. Ltd
Chief Executive Officer Chief Executive Officer
Chief Executive Officer
CHIEF EXECUTIVE
OFFICER
(CEO)
Testing
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STUDENT EXERCISE BRIEF
Your Tutor(s) will require you to work together in groups or individually to prepare for and ultimately
undertake an audit of a case study company. The full details of this will be explained at the appropriate
time by the course tutors; however, it will basically involve the following:
4 CA 8 - Practical Auditing
E9 – Writing Audit Findings
CA 9 - Writing Nonconformity
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EXERCISES INSTRUCTION:
The purpose of this exercise is to assess the student’s understanding of the Occupational Health &
Safety management systems and the standards. Tutor will instruct the students to answer the
questions in continuous assessment exercise 1;
To prepare you for using the standard and in using the clauses for evidence-based audit, tutor will
guide you to perform phrase search. In ISO 45001 standard search the documented information
that is maintained and retained. Identify the corresponding clause of the standard that requires
them.
.
Individual exercise: Using the scenario given by the Tutor, answer the following by identifying what
audit type correspond to the activities given.
To understand the processes of the Occupational Health & Safety management system, Tutor will
distribute the continuous assessment exercise documentation for individual exercise to determine
the learning objectives is met by the students in the requirements of OHSMS. As per Tutor’s
instruction the students will answer the questions on the form provided.
Individual exercise:
The student explains in its own words his/her understanding of the given principles of audit and
give relevant example how an auditor applies these principles in practical auditing. The answer to
this exercise is written in the form the tutor will provide.
The purpose of this exercise is to determine the understanding and comprehension of the future
auditor in applying the principles of auditing in actual situation.
The purpose of this exercise is to provide experience in undertaking a "Document "Review". A full
assessment of an organization against the requirements of ISO 45001 requires the assessing
organization to adopt the two stage approach:
Stage 1: A review of the documentary evidence provided by the organization to demonstrate that it
has understood and developed processes designed to implement the requirements of ISO 45001,
and to confirm that the organization is ready to be audited.
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Stage 2: An on-site audit to verify that the organization is implementing its documented system and
effective
You will be working with the supplied case study manual and the results of the Day 1 discussion
group activities your team should now undertake a "Document Review" of the case study
organization's manual, prepare a formal presentation and also complete the Document Review form
in your Continuous Assessment documents as instructed by your tutor(s).
Although this is a team exercise, however, the entries into the Continuous Assessment documents
will be made by the individual delegates and should be identical to the respective group findings.
Your presentation will need to comprise the completed document review form and also address the
following questions:
2. Are there areas of concern (weakness) that you think should be focus out for in-depth verification
during the Stage 2 audit.
You will perform audit duration exercise as per the instruction of your tutor.
The tutor will ask you to refer to IAF-MD5:2019 Issue 4 Determination of Audit Duration for Quality,
Environmental and Occupational Health & Safety Management System when computing for man
days. With the scenario given by your tutor determine the audit duration in man days using the
Annex C – Occupational Health & Safety Management Systems - Table OH&SMS1 – OH&S
Management Systems Relationship between Effective Number of Personnel and Audit Time of IAF
- MD 5:2019 Issue 4. This exercise will be for 30 minutes and 5 min discussion
The purpose of this exercise is for the students understand the importance and function of Audit
Plan in the audit process. The Team Leader will prepare the detailed plan of the activities, purpose,
objectives, time lines who will be the auditor and auditee, activities and areas to be audited at the
time of the audit. This is for both auditee and auditor information what will be done at the time of
the audit. This is to be given to the auditee well in advance for them to prepare for the audit. After
the tutor explains the details of an audit plan, the groups will prepare the audit plan as per the
tutor’s instructions of the case study company and they will record their plan on to the form
supplied.
The purpose of this exercise is to make student aware of the conduct of an auditor as a professional
individual and according to the guidelines of CQI & IRCA.
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Tutor will distribute the exercise documentation and allow individual participants to answer the
questionnaire. If time allowed, Tutor will discuss the answer of a chosen student to determine the
perception in CQI & IRCA Code of Conduct.
With the same group formed in Audit Plan preparation, each group will be given audit activity cards,
where the sequence of audit activities is written. The groups will arrange the audit activities
according to the right audit sequence as described in Typical audit activity of ISO 19011:2011.
After the allotted time, group will show there arrangement and tutor will check if the sequence is
correct.
The purpose of this exercise is to build camaraderie and rapport between group members as if they
are the composition of an audit team.
As a group it is now time for you to think about all the questions you wish to ask and things you
would like to examine (audit sample) at the time of audit.
Using the case study manual, you should work with your plan of action as detailed in your audit
plan. You need to verify and think about what questions you need to ask, the documents, records,
tools, materials that you need to examine (together with sample sizes) in order to get the necessary
information to answer your questions.
These check lists are for your use and benefit during the role-play audit, so that you know exactly
what to look at and look for and what questions to ask.
You have to prepare questions on the following in reference to the Case Study organization:
Part 1:
Evaluate:
Part 2:
Evaluate:
• Determination of legal requirements and other requirements.
• Hazard identification and assessment of OHS risks and OHS opportunities
• Auditee’s arrangement for planning OHS objectives
• Competence
• Awareness
• Communication
• operational processes, its implementation and control including the determination and review
of requirements, the elimination of hazards and reduction of OH&S risks, procurement,
contracting and outsourcing,
• changes to OHSMS
• emergency preparedness and response and incident investigation.
• Monitoring, measuring, analysis and evaluation of the OHSMS performance.
• Management review
• Continual improvement including effectiveness of dealing with incident, nonconformity
and corrective action
Using the audit checklist prepared, students by group interview the Tutor one after the other till the
round is complete. The Tutor will reply base on the questions and ensure the objective of the audit
is achieved.
The students in groups are tasked by the Tutor to perform audit trail based on the processes
assigned to them. They will ask the relevant questions and they should give the corresponding
standard clauses. The leader in behalf of the group will reach an outcome of the performed audit
trail. The answers will be written on the flipchart and the leader will explain their answers.
Under the guidance of your course tutor(s) prepare to conduct an Opening Meeting with the case
study company management team. You will need to use the previously prepared schedule at the
meeting and should request the tutor(s) to take some copies for you, one of which should be given
to the tutor for use by the management team. Please allow each team member to provide a brief
input at a suitable time in the meeting to explain what areas they will be auditing.
The Team Leader will need to chair the meeting and work to a prepared agenda following the format
given in the course notes. The groups will perform the opening meeting in front of the other groups
acting as the auditee one at a time allotted by the tutor. The tutor will rate the performance of the
students during the opening meeting and marked. This is one of the continuous assessment
exercises and therefore be marked.
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15. Applying Turtle Diagram in Auditing – E8
The purpose of this exercise is to equip students with ease in following the system of auditing a
particular process where they miss-out nothing in the interrelating processes that might affect the
results and effectiveness of collecting objective evidences.
Using the Turtle Diagram, the tutor will group students and allow them to choose their leader. Each
group will be given a process to audit. Tutor will demonstrate in example the use of the diagram and
ensure students understand the instructions before giving the assignment.
The Tutor, at the end of the exercise, choose one or two groups to present their answers. Student
leaders write the answer in the flipchart and explain how they obtain their answers. Tutor/s collect
the answered forms of the rest of the students.
Your tutor will explain what needs to be done at each stage, if you are in any way confused please
do not hesitate to ask for clarification.
During the simulated assessment (role play) you will work as a team, with each member of the group
conducting his/her own part of the audit in turn.
You decide for yourselves the best approach to this, however it is important that each team member
has an opportunity to ask questions of the auditees and control their part of the audit, and also to
follow trails if felt to be relevant to the overall objectives and scope of the assessment.
You may find it easier to work in pairs so that one auditor can take good notes whilst the other is
conducting the audit, however the team should all carefully listen to each interview and discuss /
exchange information when the opportunities for team meetings arise.
You will need to take good notes but are not required to fill out Nonconformity reports at the time of
audit. Your tutor will explain how the audit role play will be undertaken.
The students will perform simulated audit using the scenarios the Tutor will provide to evaluate the
following:
Part 1:
Evaluate:
Part 2:
Evaluate:
• Determination of legal requirements and other requirements.
• Hazard identification and assessment of OHS risks and assessment of OHS
opportunities
• Auditee’s arrangement for planning OHS objectives
• Competence
• Awareness
• Communication
Evaluate:
• operational processes, its implementation and control including the determination and review
of requirements, the elimination of hazards and reduction of OH&S risks, procurement,
contracting and outsourcing,
• changes to OHSMS
• emergency preparedness and response and incident investigation.
• Monitoring, measuring, analysis and evaluation of the OHSMS performance.
• Management review
• Continual improvement including effectiveness of dealing with incident, nonconformity
and corrective action
During the audit you may ask to speak to any person at the company, but do not jump from person
to person in too rapid succession, and you are not required to go through the protocol of formal
introductions as there is simply insufficient time for this.
You may ask to see any document, material, component or product. If you ask the right questions of
the right people you will obtain the audit evidence - please do not write on this or mark it in any way.
Sometimes you may ask to see evidence that does not exist for role play purposes, in these
situations your tutors will 'show' you whatever you wish to see in role play but will immediately ask
you (out of role play) what evidence you are looking for. Just tell them what objective evidence you
are seeking and they will tell you honestly if it is there or not.
You will need to use some imagination to gain the most from the role play exercise, however in some
cases you will be shown actual documentation which you will then need to study carefully before
handing back to the tutors.
The purpose of this exercise is to verify how the participant can demonstrate the ability to evaluate
audit evidence to correctly identify conformity and nonconformity with requirements.
Tutor instruct students to write their audit findings in the form provided for. The audit findings shall
be shown in the class by using the provided flipchart and explain how they collected the findings
and their supporting evidences. This exercise shall be discussed further during audit conclusion
whether the findings are acceptable to the auditee, tutor shall ensure that this activity is further
discuss during presentation of audit conclusions.
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18. Writing Nonconformity – CA9
Each team prepares the audit nonconformity report based on the practical audit CA 8 generated
audit findings. Tutor insures that the team demonstrated the responsibilities in this activity. The
audit findings must be verified if its content is consistent with the requirements of ISO 17021 and
iso 19011 by the tutor. This is one of the continuous assessment exercises and therefore be
marked.
Using the audit findings generated on the Practical Auditing- CA8 activity, you will write the
nonconformity/ies in the management system documentation of the case study company. This
exercise aims to determine your understanding regarding the parts of a well-documented
nonconformity report.
You will work in groups and perform closing meeting exercise as instructed by your tutor. Referring
to ISO 19011 clauses 6.4.9 prepare and perform closing meeting in front of the auditee team
explaining the findings they got from the role-play and other matters as discussed in ISO 19011
clause 6.4.9.
20. Follow-up – CA 11
From the scenarios given in the continuous assessment, instruct student to suggest a suitable
approach that an auditor might take to verify that the corrective action is effective in dealing with
the root cause of the problem.
END OF COURSE
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TUV SUD ME.OLT063 Rev. No.: 02 Rev. Date: 21 May. 2019 Page 73 of 73 FROF