SS EXRs NATIONAL IRANIAN OIL COMPANY ‘SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,788 GO A Poeooees Ltd | parson SS compay ONSHORE FACILITIES THC 1ORO DOCUMENT TITLE DOCUMENT No a Mothod Statoment for | P#ASE | area [TEAM T ois | voc | sea | Rev ness __PpeBevel Repair spy | 2 [ooo] pi | me | oo | o1 | rains NATIONAL IRANIAN OIL COMPANY APPROVED FOR CONSTRUCTION | SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,7 & 8 ONSHORE FACILITIES DOCUMENT TITLE METHOD STATEMENT FOR REPAIR OF PIPE BEVELS ‘SPY-2-0000-PI-ME-004 © go" December vot for | a Approved for Construction po | 7" November | Kweaser | YAMAMOTO | tssued for company approval pave “) tuo PPL 7 - rev | DATE | prepares | checkeD | AUTH = PURPOSE OF ISSUE ‘APPROVED |a NATIONAL \RANIAN OIL COMPANY Sie SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,7& 8 Petooaes Lt | pan 00 company ONSHORE FACILITIES DOCUMENT TITLE DOCUMENT No Method Statement for | PHASE | Area [TRAN] o¥s -| coc | sea | rev Hine Bevel Roratr ‘SPY 2 0000 PL ME 001 Di 1.0 2.0 30 40 5.0 CONTENTS SCOPE PURPOSE DEFINITIONS REFERENCES GENERALa NATIONAL IRANIAN OIL COMPANY SR ‘SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,7&8 s Meant | pamorl Scenery ONSHORE FACILITIES ene ‘DOCUMENT TITLE ——pocunentWe Qt an ‘OAH Is PipoGevelRepair [Spy | 2 | 0000] pi | ME | 001 | DA taoasinenent or | PHse [en [TEAM | 0 | ove | ea | es Revision History Sheet Revision Number Date Do 27 Nov, 2004 Issued for Approval Dt 16" Dec, 2004 Approved for ConstructionNATIONAL IRANIAN OIL COMPANY ‘SOUTH PARS GAS FIELD DEVELOPMENT O i PHASES 6,7&8 t ONSHORE FACILITIES Page al 1.6 SCOPE 1.1. This method statement describes the methods and processes which shale uses to repair bevel damage for piping & pipeline tubulars including weit iat os (4-1 24° diameter aad above ‘Maximum cumulative defect length : 6.0" of the circumferential tength Maximum depth of any defect for repair : 5.0m 1.1.2. 6" diameter to below 24” diameter Maximum cumulative defect length : 3:0" of the circumferential ongth Maximum depth of any defect for repait : 5.0mm 1.4.3 Befow 6" diameter Maximum cumulative defect length : 1,0" of the circumferential length Maximum depth of any defect for repair : 5.0mm 4.2 Only GTAW process shal! be used for the repair. 2.0 PURPOSE 2.4. The purpose of this method statement is to ensure that the repaired bevel contour conforms to specifications. 3.0 DEFINITIONS 3.1, Words and Expressions 34.4 In this method statement, the following words and expressions are used and the have the following respective meanings assigned to them, except where the conte otherwise requires. 3.4.2. MY’: Magnetic Particle Testing 3.4.3. PT: Penotrant Testing 3.4.4. GTAW : Gas Tungsten Arc Welding‘eooate Lad a NATIONAL IRANIAN OIL COMPANY SOUTH PARS ‘IELD DEVELOPMENT az Bie vase A PHASES 6, 7&8 ONSHORE FACILITIES eae Method Statement for | PHASE | area | TRAN) ois | noc | sea | Rev Pipe Bevel Roy TEE DOCUMENT TITLE DOCUMENT No @ Se TRAIN teeta pair spy | 2 | 0000] Pi[ me | oot | 01 | Pasesors 4.0 REFERENCES 4.1. This method statement shall be read in conjunction with the following Documenis ASME APL 1104, Welding of Pips SPY-2-+ SPY-24 SPY- SPY- SPY-24 8313 Process Piping e and Related Facilities 0000-CM-PR-022 General Work Procedure for Welding .0000-TY-SP-008 General Requirements for Welded Facil -0000-TY-SP-009, General Requirements for Pipework Fabrication 0000-CM-PR-023_Non Destructive Testing Procedure 0000-TY-SP-011 ‘General Requirements for Pipeline Fabrication. 5.0 GENERAL 54 5.2 5.24 5.22 52.3 5.24 5.25 5.26 5.27 Bevel repair shall be performed as per approved and qualified WPS by qualified welders. The method of repair is as follows: Remove any jagged edges by grinding to a smooth surface. If necessary, preheat the area as per the applicable WPS. Using a qualified welder and welding consumables per the applicable WPS, weld the area in question by the GTAW process. Upon completion of welding, grind the weld to blend in smoothly with the adjacent surface. Inspect the area visually for any defects. Examine the area by MT to verify that the repair is free from defects. If no defects are present, clean the area to remove contrast paint and ink to complete the work Repaired bevels shall be subjected to 100% RT upon completion of butt welding