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Characteristics
1. 2-needle, Bottom-feed, Lockstitch Machine with an automatic thread trimmer<br />
2. Low noise
3. fast speed
4. steady and enduring especially when sewing underwear, jeans, coat's turning and decorative
parts.
5. Synchronized feed of the needle bar and feed dog to avoid distraction.
6. Adopt inside oil line box to realize cycling oil supply
7. Double needle bar discrete design, easy for sewing turning , acute angle and direct stitch.
Applications
1. Sew box pockets on safari jackets, light jeans and pyjamas
2. Topstitch front collar edges of safari jackets etc
3. Sew pockets on coats
4. Sew skirt box pleats
5. Topstitch the collars of ladies’ wear
6. Topstitch the cuffs of ladies’ wear
7. Suitable for sewing Shirts, Uniforms, Jeans and Women
Underwear
8. The double needle lockstitch is the tightest and most secure
stitch which makes it a good choice for stitching the inseam of trousers
Button hole sewing machine is used to make hole of button of a apparel. Various types of button hole
is formed by the button hole machine. Apparel may contain one or more button hole. The style of hole
depends on the button. The entire button has not same shape.
So, it is important to use correct button hole sewing machine for making the button hole.
Features
1. The features of button hole sewing machine are given below.
2. A button hole sewing machine is a straight or shaped slit cut.
3. The material is cut either before or after the sewing machine.
4. The button hole is cut before sewing on non fray fabrics.
5. Sewing is performed before cutting tendency to fray.
6. Adjustments to the control cam and the gear drive afterthe stitch density and button
7. hole length.
8. Buttons with 2 holes, 4 holes or shanks can be sewn on the same machine.
9. Buttons can be placed manually or by a magazine.
10. Generally the needle has a vertical movement only.
11. Button is moved from side to side by the button clamp.
12. Machine has a number of stitches. i.e. 16, 24 or 32 are adjusted.
13. Button can be sewn using lock stitch or chain stitch.
so, if you want to sew button, you have to use button sewing machine.
Uses:
In the following cases, button hole machine is used.
1. Straight hole are mainly used for shirts and blouses.
2. Eyed holes are for trousers, coats and jackets.
3. Button holes used lock stitch or chain stitch.
So, button hole machine is important for button hole sewing.
Bar tacking sewing machine is important one in apparel manufacturing. It is used to form lock stitch.
Features
The features of bar tacking machine are given below.
1. Bar tacking machine provides forward and backward stitching in short length (about 6 cm)
and sew a dense tack.
2. Bar tacks containing 18 to 72 stitches, has option to change stitch density.
3. Bar tacking machine based on lock stitches.
Uses
The uses of bartacking machine in ap-
parel sewing are given below.
1. Bar tacking sewing machine is used to secure pocket corners, belt loops, the open
end ofa button hole, zipper flies.
2. Bar tacking machine is also used for small decorative tacks and shapes.
Button sewing machine is used for garment sewing because huge amount of apparel is made here.
Button can be sewing by hand but it is used for bespoke garment making. Button sewing machine is
used to sew the button to adjust with the apparel. Generally lockstitch or chain stitch is used to sew
the button.
Features
The features of a button sewing machine are given below.
1. Buttons with 2 holes, 4 holes or shanks can be sewn on the same machine.
2. Buttons can be placed manually or by a magazine.
3. Generally the needle has a vertical movement only.
4. Button is moved from side to side by the button clamp.
5. Machine has a number of stitches. i.e. 16, 24 or 32 are adjusted.
6. Button can be sewn using lock stitch or chain stitch.
So, if you want to sew button, you have to use button sewing machine.
10. Baseball Shirts-- opens with buttons and has a simple look, usually with a team name or logo.
There is no collar and it buttons up usually
11. Guayabera- This is a men’s summer shirt and its best feature is the two vertical seams sewn
on the front. Lots of buttons help embellish the fabric. You will find these in warmer climates
Finishing
Sanding
Mechanical abrading is used whereby the fabric is passed, dry, over a series of rollers covered with
emery paper which rub and break the fibres to produce a soft weathered effect. Also known as
emerised, sueded (for heavier fabric types) or peau de peche (suede-like fabrics are not achieved in
this way). The process removes shine and softens the handle and color.
Washing
Sand-washing, like stone-washing uses the abrasive power of mineral particles in the wash. Being
finer, it is generally applied to silk and viscose fabrics and has a similar effect to using sandpaper.
Mercerizing
Mercerizing is a shrinkage process which involves passing fabric through a cold solution of 15-20%
sodium carbonate, causing the flat ribbon-like cotton fibres to swell in cross-section and contract in
length, making it much more lustrous. The process increases strength by as much as 20% and makes
the fibres more receptive to dyes.
Coating
The earliest ‘performance’ fabrics were wovens coated with natural oils or wax to keep out water.
Increasingly, though, with the benefits of petrochemical technology, the base fabric is used only to act
as a stable ground for a layer of plastic. Many of what are called coated fabrics are little more than the
coated layer itself. These fabrics are often finished by ‘embossing’ to give animal skin effects, created
much like pile embossing. Polyurethane and polyvinyl chloride (PVC) are the most common
materials. Companies are reluctant to divulge details of the different chemical treatments that create
high gloss, matt or metallic finishes.
Glazing
Starch, shellac or glue can be applied to the surface of a fabric to give a glazed or polished
appearance. The surface is then ironed under pressure. The finish allows resistance to dirt penetration
and is often applied to cotton fabrics making them stiff and shiny.
Burn-Out
The fabric is made from two fibres, for example polyester and cotton. A pattern effect is achieved by
using a screen to force through chemicals which burn away one of the fibres, leaving sheer and
opaque areas.
Anti-Bacterial
Fabrics can acquire a self-sterilizing quality by applying an antiseptic finish. The fabric remains
unaffected by perspiration and can be washed or dry cleaned.
Lastly, we can say that there are many more finishes possible which come and go with the vagaries of
fashion; this is not a definitive list.
Wrinkle Resistance
Fabrics made from cotton, rayon, and linen wrinkle easily and will also retain these wrinkles. Cotton
and cotton-blend fabrics particularly will often have wrinkle-resistance finishes applied to lessen the
need for ironing. These finishes date back to 1929 when cotton fabrics were treated with a chemical
compound of urea and formaldehyde to form a polymer resin inside the fiber. The chemical treatment
stiffened the fabric, making it "crease resistant."
Absorbency finish :
Although the cellulose fibers like cotton, linen and rayon have good absorbency, sometimes it is
desired that they should be more absorbent. Appropriate application of ammonium compounds
modifies the cellulose to become more absorbent, providing greater comfort and usefulness for such
uses as undergarments and towels.
Calendering :
Calendering is essentially an ironing process that adds sheen to the fabric. The method varies
according to the type of finish desired. Calenders are heavy machines made up of at least two rolls.
One is usually of chilled steel; the other, a softer material like wood, paper, cotton fiber, corn husks or
combinations of cotton and corn husk. The rolls are supported in vertical frames. Plain rolling
calenders may have as many as seven rolls, four steel rolls and three horn husk or cotton rolls. The
steel rolls may be equipped to be heated by gas or steam. The textile material is passed through the
calendering machine rapidly between the gap formed by the rollers. This is done at an average rate of
150 yards (135m) per minute, and under pressure of 40 to 60 tons (550-827 MPa); the goods are then
wound up on the back of the machine.
Bleaching :
If the cloth is to be finished as white or to be given surface ornamentation, all natural colours must be
removed by bleaching. This is also necessary if discoloration or stains have occurred during the
previous manufacturing process. Bleaching can be done in the yarn stage as well as in the constructed
fabric. Suitable bleaching agents are used to remove the colour from the fabric namely oxidizing or
reducing bleaches. Bleaching is done for the cotton, woolen and silk. Man-made fabrics do not need
bleaching, as they are naturally white. The kind of chemical to be used depends upon the kind of
textile fiber of which the fabrics is composed.