Machine Design Examination 3

1. A tool with hardened steel points used for scribing of laying of distances.
A. Plain scriber B. Divider C. A trammel D. Hermaphrodite
2. A machine tool used principally to machine flat or plane surfaces with a single pointed tool.
A. Shaper B. Planer C. Drill D. Power saw
3. A machine tool in which an abrasive wheel is used as a cutting tool to obtain a very smooth finish.
A. Broaching machine B. Planer C. Tool grinder D. Milling machine
4. The process of working metals by the application of sudden blows or by steady pressure.
A. Casting B. Turning C. Forging D. Rolling
5. The operation of cooling a heated piece of work rapidly by dipping it in water, brine or oil.
A. Quenching B. Annealing C. Tempering D. Normalizing
6. The softening of metal by heat treatment and most commonly consists of heating the metal up to near molten
state and then cooling it very slowly.
A. Annealing B. Indexing C. Knurling D. Soldering
7. Fluid film desired between surfaces relative sliding motion.
A. Lube oil B. Lubrication C. Grease D. Graphite
8. A kind of gear used to transmit motion from one shaft to another shaft at an angle to the first.
A. Worm gear B. Bevel Gear C. Helical gear D. Spur gear
9. The principal material used in high production metal working tools.
A. Hyper-Eutectoid B. High speed steel C. Lead D. High speed carbon
10. A heavy rotating serves as a reservoir absorbing and redistributing kinetic energy.
A. Flywheel B. Governor C. Shaft D. Puncher
11. A machine used in shaping metal by means of an abrasive wheel or the removal of metals with an abrasive
called.
A. Planer machine B. Power saw C. Shaper machine D. Grinder machine
12. Which of the following is not a part of lathe machine?
A. Tailstock B. Fan C. Carriage D. Headstock
13. Which of the following is easy to chisel?
A. Cast iron 4 B. Alloy steel C. Cast steel D. Manganese steel
14. A machining operation whereby the tool reciprocates and the feed is stationary is called?
A. Shaping B. Reaming C. Planning D. Turning
15. Which of the following is not of mandrel?
A. Expansion Mandrel B. Taper mandrel C. Contraction mandrel D. Foundry mandrel
16. The area of the machine shop where the metal is being melted to form a new shape.
A. Welding area B. Mass production area C. Foundry area D. Tool and die area
17. Which of the following is not used to temper steel?
A. Brine salt bath B. Oil bath C. Water bath D. Steam bath
18. Which of the following is not a kind of cast iron?
A. Malleable iron B. Head iron C. Gray iron D. White iron
19. The kind of center which is being attached and meshed to the tailstock spindle which is also static while the
work is rotating.
A. Dead center B. Live center C. Focal center D. Work center
20. Which of the following is not a part of the headstock?
A. Spindle B. Anvil C. Back gear D. Motor
21. Which process does not belong to the group?
A. Vise grip B. Adjustable wrench C. Torque wrench D. Feeler gage
22. Which does not belong to the group?
A. Resistance welding B. Soldering C. Hardening D. Brazing
23. Substances having sufficient carbon and/or hydrogen for chemical oxidation to produce exothermally,
worthwhile quantities of heat.
A. Lubrication B. Graphite C. Grease D. Fuels
24. A device that measures atmospheric pressure.
 A. Piezometer B. Hydrometer C. Barometer D. Odometer
25. The mass of the body per unit volume.
A. Volume flow rate B. Density C. Weight D. Mass
26. Subjecting a substance to a high temperature below the fusion point, usually to make it friable.
A. Calcinations B. Fusion C. Boiling D. Superheating
27. A special metal formed two or more metals are melted together.
A. Monel B. Alloy C. Solder D. Hastelloy
28. The ability of moving body to perform work.
A. Internal energy B. Potential energy C. Kinetic energy D. Flow work
29. Hardening the surface of iron-based alloys by heating them below the melting point in contract with a
carbonaceous substance.
A. Carburizing B. Normalizing C. Martempering D. Hardening
30. Any material that retard the flow of electricity, used to prevent or escape of electric current from conductors.
A. Bricks B. Insulators C. Refractories D. Ceramics
31. Material, usually ceramics, employed where resistance to very high temperature is required, as for furnace
linings and metal melting points.
A. Bricks B. Insulators C. Refractories D. Ceramics
32. A device used to prevent leakage of media.
A. Packing B. Safety shield C. Gaskets D. Seals
33. The internal resistance a material offers to being deformed and is measured in terms of applied load.
A. Strain B. Elasticity C. Stress D. Resilience
34. The deformation that results from a stress and is expressed in terms of the amount of deformation per inch.
A. Elongation B. Strain C. Poisson’s ratio D. Elasticity
35. The ability of the material to return to its original shape after being elongated or distorted when the forces are
released.
A. Elasticity B. Brittleness C. Plasticity D. Creep
36. The last point at which material can be stretched and still return to its undeformed condition upon release of
the stress
A. Rupture limit B. Elastic limit C. Proportional limit D. Ultimate limit
37. The ratio of stress to strain within the elastic limit.
A. Creep B. Modulus of rigidity C. Modulus of Elasticity D. Poisson’s ratio
38. The ability of the metal to withstand forces that cause a member to twist.
A. Shear strength B. Tensile strength C. Bearing strength D. Torsional strength
39. The ability of material to resist being crushed.
A. Tensile strength B. Shearing strength C. Compressive strength D. Torsion
40. The ability of metal to stretch, bend or twist without breaking or cracking.
A. Elasticity B. Ductility C. Brittleness D. Plasticity
41. The property of a material which resist forces action to pull the material apart.
A. Shear strength B. Tensile strength C. Compressive strength D. Bearing strength
42. The property of steel which resist indention or penetration.
A. Hardness B. Elasticity C. Ductility D. None of these
43. In the color coding of pipe, the color for a pipeline air is.
A. Light blue B. Light orange C. White D. Light blue
44. In the color coding of pipe, the color for a pipeline of water is:
A. Light blue B. Green C. Brown D. Silver grey
45. In the color coding of pipe, the color for pipeline of steam is:
A. Light orange B. White C. Silver grey D. Light blue
46. The color for a pipeline of electricity in the color coding of pipe is:
A. Light orange B. White C. Silver grey D. Light blue
47. In the color coding of pipe, the color for pipeline of communication is:
A. Light blue B. White C. Brown D. Light orange
48. The color for a pipeline of fuel oil in the color coding of pipe is:
A. Light blue B. Brown C. White D. Light orange
49. For high speed application the minimum number of teeth in small sprocket should be:
A. 18 to 24 B. 26 to 36 C. 14 to 18 D. 24 to 28
50. The good deoxidizer in steel melting is:
A. Manganese B. Aluminum C. Silicon D. All of these
51. In majority of machine members, the damping capacity of the material should be:
A. Zero B. High C. Low D. Anything
52. For moderate speed to mating gears, the ideal ratio of contact is.
A. 1.35-1.55 B. 1.0-1.3 C. 1.25-1.45 D. 1.25-4.0
53. The crest diameter of a screw thread is same as:
A. Pitch diameter B. Minor diameter C. Major diameter D. Base diameter
54. For a high corrosion resistant stainless steel, what minimum chromium content is required?
A. 8.0% B. 4.5% C. 1.5% D. 8.5%
55. At quite low temperature (say – 75°C) the notched bar impact value of steel.
A. Increase significantly B. Decrease significantly C. remain unchanged D. Depends on heat treatment
56. In order to realize the advantage of fluid friction, it is essential to have:
A. No oil film B. Converging oil film C. Diverging oil film D. Parallel oil film bearing
57. Zero axial thrust is experienced in
A. Herringbone gears B. Helical gears C. Bevel gears D. Worm gears
58. The maximum size of the weld that can be made in single pass is:
A. 3 mm B. 6 mm C. 7 mm D. 4 mm
59. Muntz metal contains:
A. Copper-Aluminum B. Copper-Tin C. Copper-Nickel D. Copper-Zinc
60. Steel balls for ball bearings are manufactured by:
A. Cold heading B. Casting C. Rolling D. Turning
61. In general, alloys with high nickel content retain toughness to quite low temperature up to:
A. -250°F B. -360°F C. -320°F D. -240°F
62. Manganese steel standard designation is SAE __________.
A. 8XX B. 10XX C. 12XX D. 13XX
63. A Babbitt is:
A. A cotectic of iron and iron phosphide
B. A gadget for measuring volume
C. A measure of magnetic induction produces in a material
D. Antimony bearing lead or tin alloy
64. The minimum thickness of steel members exposed to weather and accessible for painting is:
A. 4 mm B. 6 mm C. 8 mm D. 10 mm
65. In a standard coarse thread bolt, the stress concentration is maximum at:
A. Al over the surface B. Top surface C. Root D. Flank
66. Which of the following ropes are more flexible?
A. 6 to 9 B. 6 to 7 C. 8 by 19 D. 6 to 37
67. Tools usually used in wood pattern making in foundry shop.
A. Band saw B. Saws and chisels C. Knives and drills D. Grinder
68. Type of bolt commonly used in the construction that is threaded in both ends.
A. Hex bolt B. Stud bolt C. Square threaded bolts D. Eye bolt
69. Cast iron flywheels are commonly designed with factor of safety of:
A. 9 to 12 B. 8 to11 C. 10 to 13 D. 7 to 10
70. Which of the type of chain is used in motorcycle?
A. Silent B. Pintle C. Bush roller D. Long
71. Spiral gears are suitable for transmitting :
A. Any power B. Small power C. Huge power D. Pulsating power
72. The type of cam used for low and moderate speed engines is generally :
A. Flat B. Involute C. Tangent D. Harmonic
73. Gears for wrist watches are generally manufactured by:
 A. Molding B. Stamping C. Galvanizing D. Honing
74. The rated life of a bearing changes :
A. Inversely as cube of load C. Inversely as square of load
B. Directly as load D. Inversely as load
75. The best material for brake drum is:
A. Cast iron steel B. Steel C. Aluminum D. Wrought iron
76. The elastic body whose primary function is to deflect under load.
A. Spring B. Brake C. Stopper D. Clutch
77. Belt slip may take place because of :
A. Loose load B. Heavy belt C. Driving pulley too small D. All of the above
78. Rankine formula is valid up to slenderness ratio of :
A. 60 B. 80 C. 120 D. 150
79. In flange coupling the weakest element should be :
A. Flange B. Key C. Bolts D. Shaft
80. A flange coupling is:
A. Used for collinear shaft C. Rigid coupling
B. Used for non-collinear shafts D. Flexible
81. Universal coupling is:
A. Used for collinear shaft C. Type of flange coupling
B. Used for non-collinear shafts D. Rigid coupling
82. In powder metallurgy the process of heating the cold pressed metal powder is called:
A. Deposition B. Granulation C. Sintering D. Precipitation
83. Which one is different from the remaining?
A. Nitriding B. Cyaniding C. Electroplating D. Flame hardening
84. Spines are used when:
A. The power transmitted is low
B. The power to be transmitted is high
C. Axial relative motion between shafts and hub is necessary
D. Flame hardening
85. Delta iron occurs at temperature of:
A. Room temperature C. Between 1400°C & 1539°C
B. Above melting point D. Between 1000°C to 1400°C
86. The most important element that controls the physical properties of steel is:
A. Carbon B. Silicon C. Manganese D. Tungsten
87. The process commonly used for thermo-plastic material is:
A. Diecasting B. Injection molding C. Shell molding D. Cold forming
88. Select the one that has highest specific gravity?
A. Aluminum B. Lead C. Brass D. High carbon steel
89. Age-hardening is related with:
A. Cast iron B. Stainless steel C. Brass D. German silver
90. Foundry crucible is made of:
A. German silver B. Lead C. Mild steel D. Graphite
91. Trimming is a process associated with :
A. Forging B. Machining of metals C. Electroplating D. Press work
92. A plug gauge is used to measure:
A. Taper bores B. Cylindrical bores C. Spherical bores D. Screw threads
93. In arc welding operations the current value is decided by:
A. Length of welded portion C. Size of the electrode
B. Voltage across the arc D. Thickness of plate
94. The phenomenon of weld decay takes place in:
A. Cast iron B. Brass C. Bronze D. Stainless steel
95. Choose the one that will have highest cutting speed.
A. Aluminum B. Brass C. Bronze D. Cast iron
96. Projection welding is:
A. Continuous spot welding process C. Multi-spot welding process
B. Used to make mesh D. Used to form
97. Least shrinkage allowance is provided in the case of which of the following :
A. Cast iron B. Aluminum C. White cast iron D. Brass
98. Dilatometer is used to find out which property of molding sand.
A. Permeability B. Hot strength C. Fineness D. Moisture content
99. Hastelloy contains:
A. Copper B. Nickel and copper C. Copper and aluminum D. Nickel and Molybdenum
100. The maximum hardenability of any steel depends on:
A. The carbon content C. The grain size
B. The chemical composition D. The alloying elements present