Machine design

Chapter 12
1. Which of the following where pipe wrench (stillson) was designed to be used?
A. Hexagonal objects B. square objects C. round objects D. flat object
2. In which of the following where pipe is measured?
A. Inside diameter B. thickness of wall C. outside diameterD. wire gage
3. In which of the following where tubing is measured by:
A. Inside diameter B. thickness of wall C. outside diameterD. wire gage
4. How do you call the tool used to cut threads on pipe?
A. Pipe tool B. pipe vise C. pipe stock D. pipe cutter
5. How do you call the pipe fitting which has two openings and provides a turn of 90 degrees.
A. An elbow B. a coupling C. a tee D. a union
6. In which of the following where plug cock offers?
A. More resistance to flow than a globe valve
B. The same resistance to flow as globe valve
C. Less resistance to flow than a globe valve
D. The same resistance to flow as angle valve
7. What is the most common flux to be used when soldering bras, copper or tin?
A. Tallow B. borax C. rosin D. sal ammoniac
8. In one turn of the screw in a micrometer, it moves the spindle by what amount?
A. 0.25” B. 0.025” C. 0.205” D. 0.110”
9. What is the process used to retard corrosion on iron pipe?
A. Soldering B. tempering C. annealing D. galvanizing
10. On XX heavy pipe the extra metal is added to which of the following/
A. Outside
B. inside
C. half on the inside , half on the outside
D. Three quarters on the outside, one quarter on the inside
11. Which is very necessary when installing packing in a packing box?
A. Leave one old turn at the bottom of the packing box
B. Remove one turn and install one new turn of packing
C. leave sufficient end clearance on which turn to allow for expansion
D. place end cuts directly in line with each other
12. a square foot of steel plate1/8” thick weighs 5 pounds, the weight of a steel plate 10 feet long and 4 feet wide would be how
much?
A. 200lbs B. 20 lbs C. 2000lbs D. 20,000lbs
13. Cast iron weighs 640 pounds per cubic foot. How much is the weight of a cast iron block 14” x12” x 18”?
A. 1200 lbs B. 1120 lbs C. 1000 lbs D. 1088 lbs
14. A tank 28” in diameter and 14’ high is filled with water. the total pressure on the bottom of the tank is;
A. 3741 lbs B. 2573 lbs C. 4257 lbs D. 3000 lbs
15. A double –bottom tank is 18’ wide, 24’ long and 4’ deep. It is filled with fresh water. The total capacity is tons is;
A. 50 B. 55 C. 48 D. 45
16. Sheet metal of #18 gage is heavier than:
A. 12 gage B. 22 gage C. 14 gage D. 16 gage
17. What is the use of shims?
A. Separate fresh-and –salt water lines
B. Replace fuses
C. Adjust cylinder liners
D. adjust bearing clearances
18. How do you call the process used to retard corrosion (rust) on iron pipe and fitting?
A. tinning B. galvanizing C. soldering D. sulphurizing
19. In pipe fittings the term “offset “refers to what?
A. A cut-off running at right angles to the original piping
B. Two pipes running parallel to each other
C. A bend of pipe
D. Two sizes of pipe in the same run
20. In machine shop, if the lips of a drill are different lengths then which of the following will likely happen?
A. The drill will not cut
B. The hole will be larger than the drill
C. The hole will be smaller than the drill
D. None of these will happen
21. Which of the following statement(s) is correct for the “brazed joint”?
A. stronger than the a soldered joint
B. weaker than the a soldered joint
C. the same strength as a soldered joint
D. three times as strong as a soldered joint
22. Brazing requires which of the following?
A. hard solder B. more solder C. soft solder D. A and B
23. What is/ are primary reason(s) why lead is used in solder?
A. It has a high melting C. it is cheap
B. It has low melting D. B and C
24. What is the name of the taper shank used on drills.
A. Miller B. starett C. morse D. Stanley
25. What is the effect if the melting point of solder is very high?
A. weaker the solder joint C. softer the solder joint
B. stronger the solder joint D. harder the solder joint
26. Which of the following will likely happen if the angle on a drill is less than 59 deg?
A. The drill will make a larger hole
 B. The drill will make a smaller hole
C. the hole will take longer to drill and more power required to drive he drill
D. The drill will not center property
27. What is/are the response(s) of soda being added to water and is used for cooling instead of plain water?
A. It reduces the amount of heat generated
B. It improves the finish
C. It overcomes rusting
D. All of these
28. What will likely happen if the drill’s speed is too high?
A. Cut faster B. cut slower C. lose its temper D. not cut
29. The lip clearance of a drill be approximately how many degrees?
A. 20 deg. -25 deg. B.12 deg. -15 deg. C. 5 deg.-10 deg. D.15 deg.-20 deg.
30. If the cutting edges of a drill are cut at different angles:
A. The drill will not cut C. the hole will be larger than the drill
B. The hole will be smaller than the drill D. none of the above
31. what is the other term for the operation of “truing” a grinding wheel?
A. centering B. sizing C. dressing D. rounding
32. what tool is used to check external pipe threads?
A. plug gage B. pitch gage C. thread gage D. ring gage
33. what tool is used to check internal pipe threads?
A. plug gage B. pitch gage C. thread gage D. ring gage
34. which of the following is used to cut gears?
A. gear cutter B. gear center ` C. gear hob D. gear threader
35. if you cause a dry grinding wheel for sharpening tool bits, dip the end of the bit in water frequently to prevent:
A. burning your fingers C. hardening of the tip
B. annealing the cutting edge of the bit D. the tip from crystallizing
36. A piece of tool steel held against an emery wheel will give off;
A. white sparks with stars on the ends C. no sparks
B. Yellow sparks D. green sparks
37. Grinding wheels have a range of soft to hard abrasive materials depending on the use . most manufactures letters their wheels
from A to Z. which of the following mark represent
A. E B. Z C. A D. E1
38. What is the main difference a planer and a shaper?
A. The planer has an offset table and the shaper has a horizontal table
B. the table of aplaner has a reciprocating motion past the tool head while the table of the shaper is stationary and the tool
head has a reciprocating motion
C. the shaper has a rotting table and the planer has a horizontal table
D. one is larger than the other
39. one of the factors involved in the choice of a grinding wheel is:
A. the kind of material to be ground
B. the amount of stock to be ground
C. the kind of finish required
D. all of the above
40. the “tang” of a file is the part that:
A. does the cutting
B. has no teeth
C. fits into handle
D. is opposite the handle
41. In general, files are divided into two classes called:
A. single-cut and double-cut C. fine and coarse
B. rough and smooth D. heel and size
42. The length of a file is measured from:
A. End to end B. point to end C. point to heel D. heel to end
43. Which of the following where “pillar” files are used?
A. Filling slots B. filling against shoulder C. filling keys D. any of the above
44. Which of the following will usually happen to the blade of flexible hacksaw applied by too much pressure?
A. Snap easily B. buckle or run out C. cut too fast D. cut on a slant
45. Which of the following best defines soldering?
A. It is holding two metals together by healing
B. it is joining two metals by a third soft metal that is applied in a molten state
C. it is holding two different kinds of metals together by heating
D. it is joining two metals together by heating
46. Which of the following safety precautions should be followed when renewing a flange gasket?
A. Drain the line thoroughly C. isolate the section to be worked on
B. Tie down isolation valves D. all of these
47. In installing a new flange gasket, which of the following must be done first?
A. Flange faces are painted C. isolating valves are open
B. Flange faces are absolutely clean D. old gasket is in place
48. Which of the following is correct about standard wire gage?
A. #10 is larger than #5 C. #1 is smaller than #2
B. #25 is smaller than #20 D. #30 is larger than #25
49. Which of the following tools would be most useful when taking leads on bearings?
A. Dividers B. micrometer C. outside calipers D. center gage
50. What is the wrench size for 3/4nnut?
A. 1-1/4” B. ¾” C. 1-1/2” D. 10/24”
51. Which of the following would cause hot bearing?
A. Improper oil B. improper alignment C. dirt oil D. all of the above
52. What is the approximate melting point of babbit?
A. 1000 deg. F B. 750 deg. F C. 650 deg. F D. 500 deg. F
53. Which of the following is correct in pouring babbit?
A. It can be done in several pouring
B. Must be poured all at one time
C. Can be done at intervals
D. Must be done in cool place
54. Which of the following groups of pipe sizes is correct?
A. ¼, ½, ¾, 7/8, 1 C. ¼, 3/8, ½, 5/8, ¾, 1
B. ¼, 3/8, ½, ¾, 1 D. ¼, ½, 5/8, ¾, 1
55. What is the used of flux in soldering?
A. Keep the solder from running off the metal
B. Keep the metal from getting hot
C. Keep the tip of the soldering iron clean
D. remove and prevent oxidation of the metals
56. A surface should be prepared for soldering by:
A. Filling the surface C. scraping
B. Acid-cleaning the surface D. any of the above
57. What is(are) the hand tool(s) for cutting threads on round stock?
A. Stock and die B. stock C. die wrench D. stock cutter
58. A tapered piece of stock is 2” long ,1-1/8” diameter at one end and ¾” diameter at the other end. The taper per foot is:
A. 2” B. 2-1/4” C. 2-1/2” D. 2-1/16”
59. Which of the following best defines sweating?
A. Soldering two different kinds of metal together
B. Separating two pieces of metal that have been soldered together
C. tinning of two surfaces, applying, flux between them, holding the two together and heating
D. None of these
60. If muriatic acid is used as a flux , the soldered area must be cleaned thoroughly afterwards to prevent;
A. Anyone touching it from getting burned
B. Remaining acid from eating the metal
C. The acid from evaporating and the solder disintegrating
D. None of the above
61. Solder will not unite with the metal surface that has :
A. Grease on it B. oxidation on it C. dirt on it D. any of the above
62. Prepared soldered paste flux is most popular but if you did not have any , you could use:
A. Hydrochloric acid B. nitric acid C. sulphuric acid D. any of the above
63. Hard solder is made of which of the following?
A. Copper and zinc B. tin and copper C. tin and zinc D. tin and lead
64. Which of the following is the flux usually used for hard solder?
A. Rosin B. bariumC. borax D. alum
65. In which of the following where straight muriatic acid is often used as flux?
A. Galvanizing iron B. sheet steel C. cast iron D. any of the above
66. For aluminum, special solders are being used and will usually required which of the following ?
A. More heat C. the same heat as the copper wire
B. Less heat D. the same heat as sheet metal
67. Copper is annealed by heating to a cherry red color and _____.
A. Dousing in cold water C. dousing in oil
B. Cooling slowly in air D. dousing in hot water
68. Soft solder is made of which of the following?
A. Copper and zinc B. tin and copper C. tin and lead D. tin and zinc
69. A piece of mild steel held against an emery wheel will give off ___?
A. Bright shinny sparks B. no sparks C. light straw-colored sparks D. green sparks
70. A gear wheel making 156 RPM has 56 teeth. It drives another gear at 91 RPM . the number of teeth on the second gear is:
A. 65 B. 50 C. 90 D. 96
71. Tool steel can be hardened by which of the following ?
A. Heating red hot and plunging into water
B. Heating red hot and coupling in a blast of dry air
C. Heating red hot and plunging into linseed or cottonseed oil
D. any of the above , depending on type and use
72. At what temperature where soft solder approximately melts?
A. 250 deg. B. 450 deg. C. 350 deg. D. 550 deg.
73. What material where a scriber is made from?
A. Carbon steel B. tool steel C. cold-rolled steel D. hot-rolled steel
74. What should be done first before applying layout blue on a piece of metal?
A. Roughened B. clean C. hot D> cold
75. How many flutes does a drill bit have?
A. 4 flutes B. 2 flutes C. 3 flutes D. no flutes
76. Where is the correction position of the tool bit when facing off a piece of material in the lathe chuck?
A. Above center B. below center C. at the center D. off center
77. Standard vise has ____jaws?
A. Soft B. hard C. semihard D. semisoft
78. In machining, which of the following could be the reason if tool bit burns?
A. Speed is too fast C. materials is too hard
B. speed is too slow D. material cannot be cut
79. For which of the following where the lathe compound used ?
A. Angle cutting B. facing C. grooving D. any of the above
80. When the dial on the cross-feed turned 0.10”, how much is removed from the diameter of the stock being cut?
A. 0.010” B. 0.005” C.0.020” D.0.015”
81. Which of the following describes flexible back hacksaw blade?
A. only teeth hardened C. flexible ends
B. a movable back D. only the back hardened
82. the flexible type of hacksaw blade is best suited for which of the following materials?
A. channel iron B. aluminum C. tubing D. any of the above
83. What is correct cutting angle on a drill for ordinary work?
A. 45 deg. B. 59 deg. C. 50 deg. D. 65 deg.
84. A piece of stock 8” long is 4” diameter on one end and 1” diameter on the other end. The taper per foot is:
A. 4” B. 4-1/4” C. 4-1/2” D. 4-1/16”
85. A piece of stock 8” long is 3” diameter at one end and ½”diameter at the other end. The taper per inch is:
A. ½” B. 3/16” C. 3/4” D. 5/16”
86. A piece of stock 6” long is 2” diameter at one end and is cut with a taper ½” to the foot. The diameter of the smaller end will
be:
A. 1- ½” B. 1-1/4 C.1- 3/4” D. 2
87. If a piston ring is to be made 1/64” larger in diameter per inch diameter of the cylinder which it is to fit, the required diameter
for a piston ring to fit an 8” cylinder will be:
A. 8-1/4” B. 8-3/16” C. 8-1/8” D. 8-5/32”
88. What is the reason why drill “squeal’s” when cutting ?
A. Drill being ground improperly C. drill being too hot
B. Insufficient lubrication D. any of the above
89. In what operation where “center drilling” is to be found ?
A. Drilling a center in an odd-shaped piece of metal
B. drilling and countersinking with one tool
C. Centering with one tool and drilling with another
D. Drilling a center in a piece of stock in a drill press
90. Which of the following define “pitch” in threads?
A. The distance of the full length of the thread
B. the distance from a point on one thread to a corresponding point on the next thread measured parallel to the axis
C. The distance from the top of one thread to the bottom of the next thread
D. The distance from the bottom of a head on bolt to the first thread
91. A tool bit cutting an American national thread should be ground with angle?
A. 450 B. 600 C. 900 D. 300
92. An approximate safe rule for cutting new pistons for steam pumps is to allow:
A. 0.002” between piston and cylinder for each inch diameter piston
B. 0.001” between piston and cylinder for each inch diameter piston
C. 0.010” between piston and cylinder for each inch diameter piston
D. 0.0001” between piston and cylinder for each inch diameter piston
93. An approximate safe rule for cutting new piston rings for steam pumps is to make the ring:
A. 1/32” larger in diameter per inch diameter of cylinder
B. 1/32” larger in diameter than that of the cylinder
C. 1/16” larger in diameter per inch diameter of cylinder
D. 0.005” larger in diameter per inch diameter of cylinder
94. What is the approximate gap clearance for new piston rings for steam pumps?
A. 0.003” for each diameter of cylinder
B. 0.001” for each diameter of cylinder
C. 0.010” for each diameter of cylinder
D. 0.050” for each diameter of cylinder
95. The familiar “3/8-16” in machine shop means what?
A. 6 pieces, 3/8” long
B. Gear with 16 teeth and a 3/8” arbor hole
C. 3/8”s square ,16” lone
D. 3/8” diameter ,16 thread per inch
96. The work should be held ___, when using a drill press.
A. The hand B. a vise or clamp C. a glove hand D. pliers
97. What is (are) the reason(s) why tapered shanks are used on large drill presses?
A. The drill can be centered more easily
B. the drill can be easily forced out of the sleeve with the drift
C. the shank will not turn when cutting
D. the shank can be reground when worn
98. which of the following is not a common drill shank?
A. straight B. fluted C. taper D. bit
99. what is the usual cutting angle on a dill for drilling mild steel?
A. 39 deg. B. 59 deg. C. 49 deg. D. 69 deg.
100. When installing a new grinding wheel, always used
A. blotting paper gasket on each side of the wheel
B. copper gasket on each side of the wheel
C. only the steel washers provided with the machine
D. none of the above