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Regulation IO-8.0 Chemicals Petroleum Products Storage Facilities Rev
Regulation IO-8.0 Chemicals Petroleum Products Storage Facilities Rev
1 Application
8.2 Engineering Controls
8.3 Environmental Safety Controls
8.4 Liquid Chemical Storage Tanks – Above Ground
8.5 Liquid Chemicals Storage Tank – Under Ground
8.6 Storage of Gases & Volatiles Liquids
8.7 Storage of Solids
8.8 Drums & Non Stationery Containers
8.9 Labeling Of Chemicals
8.10 Training of Employees
8.11 Storage with Compatibility
8.1 Application
This section is intended for use by the employer/employees / operators / designers of chemical and waste
storage facilities. This document will aid the reader in assessing the necessary safety & health protection
measures for Chemicals & Petroleum products storage areas. This document can be used to participate in
the plan for execution of safe operations of the facilities involved in chemicals & petroleum products handling
& storage activities.
This section is also intended to supplement, not replace any existing codes and regulations of local & federal
Authority. Owners of chemical and Petroleum storage & handling facilities must comply with all other
applicable legislation and obtain Certificates of Approval in the form of Operations Fitness Certificate (OFC)
as applicable.
OFC for chemicals may not be required for companies/facilities dealing with any activities/operations other
than chemicals & petroleum products or with minimum quantity of chemicals & petroleum products as
accepted and accepted by Trakhees at the time of issuance of NOC for license.
Other jurisdictions’ legislation/local authority in the emirate of Dubai approval is also required to be obtained
as & when applicable prior to commence physical operations in the client facility. These regulations are
presented for the benefit and consideration of the users/clients and not to limit how risk can be minimized or
eliminated.
The purpose & part of this section is to ensure the containment of all spills and accidental losses of
chemicals or its wastes from storage systems (above & on word storage tanks) for liquids with true vapor
pressures below 76 kPa consistent with the following objectives:
a. Environmental protection (air, surface and groundwater);
b. Personnel protection; and,
c. Fire protection.
In applying this regulation, consideration shall be given to the potential for releases to enter the natural
environment, including sewer systems, in relation to applicable sections of the Trakhees regulations adopted
in accordance with the degree of risk (e.g., indoor tanks remote from exterior doors and sewer drains may
not require the same degree of secondary containment as an outdoor tank).
8.2 Engineering Controls
8.11.2 All storage facilities shall be designed, fabricated & installed and provided with adequate
protection in such a manner that risk of loss is minimized
8.11.2 Materials of construction of storage facilities shall be consistent with the safe long term storage
of the chemicals or industrial wastes under consideration.
8.11.2 Changes in the chemicals or its process or part of operational wastes to be stored in a given
facility shall not be permitted until authority of Trakhees has given necessary approval for such a
change in service.
8.11.2 The degree to which measures are taken to ensure the integrity of a storage facility shall be
dictated by the severity of the potential environmental, health and safety effects of the loss of the
product to be stored.
8.11.2 Where possible, storage facilities shall not be located where, in the event of a spill, waste
product may enter a natural watercourse or a sewage or drainage system, or contaminate potable
surface or groundwater supplies, or contribute to air contamination.
8.11.2 The following measures for worker protection must be considered at each chemical and waste
storage facility,
8.2.6.1 The employer/ owner of the chemical and/or waste storage facility must conduct a risk
assessment, taking into account of Regulation respecting Control of Exposure to
Biochemical or any Chemical Agents. The risk assessment must include: details of
engineering controls; work practices; hygiene facilities and practices; and, personal
protective equipment (PPE) required to be worn by the operator/carrier.
8.2.6.2 PPE should include the use of impervious gloves ( type and material), coveralls, boots
(rubber or safety), eye protection (safety glasses/chemical goggles), details of respiratory
equipment (particulate respirator, half face piece respirator, full face piece respirator, self
contained breathing apparatus or supply air respirator certified by NIOSH) if required.
8.2.6.3 Emergency measures such as eye wash fountains, deluge showers, etc. must be provided
and maintained in good repair, commensurate with the identified level of Risk
8.2.6.4 Worker training in the proper use, care and maintenance of any required personal
protective equipment, including fit testing of respiratory equipment, if used, must be
provided
8.4.18 Discharge from vents shall not terminate in, near or underneath any building if the discharge
could pose a fire, health or safety problem.
8.4.19 Discharge from vents shall not terminate in, near or underneath any building if the discharge
could pose a fire, health or safety problem.
8.4.20 Locations of the various components of any chemical or waste storage system shall consider
the safety of the operating personnel, public health and safety, and environmental protection.
8.4.21 Tanks, piping and ancillary equipment shall be located in such a way to protect them from
physical damage that may result from moving vehicles.
8.4.22 All aboveground tanks shall be accessible by fire fighting and other emergency response
equipment.
8.4.23 If an aboveground storage tank is not used for up to 180 days, the flow of product into the
piping shall be blocked or valves closed and locked to isolate the disused tank. The tank shall
be gauged monthly for necessary/immediate action if required to maintain safety of the tanks &
its associated accessories.
8.4.24 When an aboveground storage tank is decommissioned permanently, the fluid content of the
tank and all connected piping shall be emptied and the tank and connected piping made vapor-
free followed by obtaining gas free certificate from competent authority's approved third party
agency.
8.4.25 Before reuse, a tank temporarily taken out of service shall be inspected to ensure it is in a safe
condition.
8.4.26 Permanently closed tanks shall be decommissioned with measures implemented to remediate
or manage any associated environmental contamination.
8.4.27 Secondary containment, with sufficient capacity to accommodate overfills and spills which are
likely to occur during the transfer including leaks or spills from connections, couplings, vents,
pumps and valves, and hose failure should be provided for transfer loading/unloading areas.
The ground around the loading/unloading system area shall be sloped a minimum of 1.5%
toward a containment system.
8.4.28 Where secondary containment is not provided, alternate measures offering an equivalent level
of protection shall be implemented to reduce spill risk
8.4.29 All the personnel involved in the transfer and loading/unloading operation shall be provided with
personal protective equipment as required to protect against any associated hazards.
Procedures shall be in place to ensure that the personnel are trained for using such equipment
during the transfer and loading/unloading operation.
8.4.30 All connections shall be leak free, undamaged and fully functional and checked for leakage
before and after the transfer has been initiated.
8.4.31 During unloading/loading from/to a tank car, brakes must be set and wheels must be chocked.
8.4.32 Where a fire hazard exists, sources of ignition shall be controlled.
8.4.33 Where a product transfer line or fill line is not drained of liquid upon completion of a transfer
operation, the line should be equipped with a valve such as a dry disconnect shutoff valve
which prevents discharges from the line.
8.4.34 Where siphoning or back flow is possible, fill pipes should be equipped with a properly
functioning check valve, siphon break or equivalent device or system which provides automatic
protection against backflow.
8.4.35 Overfill and spill prevention equipment and practices shall be employed for all storage tank fill
systems, and could include one or more of:
8.4.35.1 operator controls;
8.4.35.2 high-level alarms or trips;
8.4.35.3 automatic by-pass to an overflow tank if the overflow tank is equipped with overflow
protection; or,
6.4.35.4 other equivalent systems for preventing overfills.
8.4.36 Where feasible, consideration should be given to use of vapor balance systems to minimize
emissions (working losses) generated during the loading/unloading of tanks and during the
dispensing of products from tanks.
8.4.37 Submerged fill should be used where practical to reduce vapor losses during loading/unloading
operations.
8.5.16 All leak detection systems shall be designed by qualified engineers according to codes &
standards acceptable to the Authority having jurisdiction.
8.5.17 Transfer, loading & offloading of the underground storage tank shall follow the applicable
requirements specified in the sub-section: 8.4 (between 8.4.27 to 8.4.37).
8.10.4 Transport of Dangerous Goods training certificates validity shall not be more than three years &
within which time refresher training must be completed.
8.10.5 Where individuals are involved in the transfer, use and handling of flammable and combustible
liquids, including fuel oils and gasoline products, specific training must be provided and may
include, depending on the type of flammable and combustible liquid:
8.10.5.1 Emergency procedures, including fire and spill emergency procedures;
8.10.5.2 Procedures for dispensing product;
8.10.5.3 Importance of constant attendance during all loading or unloading operations,
8.10.5.4 Extinguishing procedures for fires involving flammable and
8.10.5.5 Combustible liquids, and
8.10.5.6 Flammable and combustible liquid color coding and identification system
8.10.6 Training of personnel should be managed through a formalized education and training program,
which includes consideration of:
8.10.6.1 Job specific training and competency requirements, including the amount and type of
introductory and continuing/refresher training required, required education and
experience, specified certifications (e.g., trades certificate) for a given position;
8.10.6.2 Training program contents;
8.10.6.3 Training program delivery methods (e.g. informal meetings, formal classroom training
and on-the-job training);
8.10.6.4 Evaluation of training effectiveness (both training programs and knowledge of trained
individuals);
8.10.6.5 Record keeping.
8.10.7 Refresher training should be completed on a routine basis, as a minimum, in accordance with
relevant Regulations or other frequency, based on risk management decisions.
8.10.8 Only trained persons shall be allowed to use, handle and transport chemicals and wastes.
Access to chemical and waste storage buildings and areas should be limited to trained
individuals.
8.10.9 Only trained individuals with valid certificates & employed by approved third party shall be
permitted to install, repair, service or remove storage systems and equipment that contain, or
have contained, flammable or combustible liquids or gases (e.g. fuel oil and gasoline products)
and gaseous fuels and other hazardous materials, chemicals and wastes.
8.10.10 Records of training should be maintained and may include the type and description of the
training, the date the training was completed, the employees attending the training and any
expiry dates for specific training.
8.10.11 Training records should be maintained for a minimum of two (2) years after the expiry of a
training certificate or, if no certificate is issued, records should be retained to demonstrate that
employees have full and current training in accordance with identified training needs.
8.11.3 Client shall ensure all containers are in good condition and properly labeled as per the sub-
section 8.9 of this regulation.
INCOMPATIBLE CHEMICALS
The previously outlined storage scheme may not suffice to prevent the mixing of incompatible
chemicals. Even chemicals of the same classification may form highly hazardous combinations. So
always read the label and the Material Safety Data Sheet carefully. For compatibility data more
specialized literature may have to be consulted.