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OERLIKON Consumables For Construction and Maintenance in Thermal Power Stations - T/P 92 Applications
OERLIKON Consumables For Construction and Maintenance in Thermal Power Stations - T/P 92 Applications
Michael Reimann
Dipl.-Ing. IWE - Product Manager-
OERLIKON Switzerland
The 10th Beijing Essen Welding & Cutting Fair in Shanghai, May 25th 28th, 2005
View of different constructions
2
Thermal power station
- Technical backround
- Welding technology
3
History and general information
4
History and general information
Value of blocks
5
History and general information
6
History and general information
7
History and general information
8
History and general information
¢ Material
s Development at high-temperature
power station
P92
9
Thermal power station
- Technical backround
- Welding technology
10
Technical background
14MoV6-3
In the 60's STBA24-STPA24
0,5%Cr, 0,5%Mo, 0,25%V T/P22
X20CrMoV12-1
Mid 60's 12%Cr, 1%Mo, 0,25%V T/P22 STBA24-STPA24
EM12 (9%Cr, 2%Mo, V, Nb)
X10CrMoVNb9-1
Mid 80's T/P 91 STBA28-STPA28
(9%Cr, 1%Mo, 0,25%V, Nb)
X10CrWMoVNb9-2
Since 1998 9%Cr, 2%W, 0,5%Mo, T/P92 STBA29-STPA29
0,25%V, Nb
11
Technical background
¢ International standards
Specification
Country Description
and grade
12
Technical background
13
Technical background
14
Technical background
15
Technical background
16
Thermal power station
- Technical backround
- Welding technology
17
Welding technology
18
Welding technology
19
Welding technology
20
Welding technology
21
Welding technology
22
Welding technology
23
Thermal power station
- Technical backround
- Welding technology
24
Development and present situation of P92
consumables
25
Development and present situation of P92
consumables
¢ Coated electrode
0,5Ni 0,11 1,06 0,005 0,013 0,17 9,6 0,55 0,20 530 0,52 0,01 0,055 1,94 <5
1 Co 0,10 1,03 0,07 0,013 0,17 9,1 0,52 0,19 550 0,08 0,94 0,051 1,77 <5
2 Co 0,10 1,05 0,007 0,013 0,17 9,1 0,51 0,19 490 0,06 2,0 0,05 1,71 <5
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Development and present situation of P92
consumables
Conclusions
27
Development and present situation of P92
consumables
100000
10000
log tr ( h)
1000
28
Development and present situation of P92
consumables
1000
100
10
34000 34500 35000 35500 36000 36500 37000 37500 38000 38500 39000
Larson-Miller Parameter ( C = 36,10999 )
29
Development and present situation of P92
consumables
ALCROMCORD 92
Customer s Demand Ref.
C
lot 1002820
0.102
R109-050
0.097
Increase of AC1 Si
Mn
0.17
1.12
0.18
1.05
P 0.009 0.008
S 0.009 0.008
Cr 8.6 8.7
Mo 0.53 0.52
Ni 0.47 0.05
Al <0.001 0.001
Replace 0,5% Ni by 1% Co Co
Cu
0.011
<0.010
0.95
0.012
Nb 0.052 0.048
Increase AC1 ~25°C Ti 0.005 0.004
V 0.23 0.25
W 1.76 1.64
Same level of mechanical properties B 0.0041 0.0025
Oxygène 714 592
Azote 354 397
is reached with 1% Co electrodes
Cr éq. 5.63 5.99
Same analysis like TIG-rod and SAW PWHT 760°C/4h T int. 250°C
Kv +20°C (J) 67-67-56 moy:63 74-86-44 moy:68
Kv 0°C (J) 48-44-38 moy:43 40-58-44 moy:47
Kv -20°C (J) 34-28-18 moy:27 45-47-32 moy:41
Rp0.2 (Mpa) 600 555
Rm (Mpa) 747 717
A% 18.7 20.6
30
Development and present situation of P92
consumables
test
stopped test
test
stopped
LOG SIGMA ( MPa )
stopped
100
10
32000 33000 34000 35000 36000 37000 38000 39000
LARSON-MILLER PARAMETER LMP = (T + 273) x [36,11 + log(t)]
31
Development and present situation of P92
consumables
32
Development and present situation of P92
consumables
¢ Flux and Core Wire Combination
¢ Chemical composition
33
Development and present situation of P92
consumables
100000
10000
logtr ( h)
1000
1% Co 25 ppm B
1% Co 0 ppm B
100
0,5% Ni 25 ppm B
1%Co 25ppm B moy
1%Co 0ppm B moy
Nip. St. Data Pack. moy
0,5%Ni 25ppm B moy
10
0.00102 0.00104 0.00106 0.00108 0.0011
-1
1 / T ( K )
34
Development and present situation of P92
consumables
Creep resistance test - Cored wire and Flux combinations (after PWHT)
1000
Constrain ( MPa )
100
10
34000 34500 35000 35500 36000 36500 37000 37500 38000 38500 39000
Larson-Miller parameter ( C = 36,10999 )
35
Development and present situation of P92
consumables
test
stopped test
test
stopped
LOG SIGMA ( MPa )
stopped
100
10
32000 33000 34000 35000 36000 37000 38000 39000
LARSON-MILLER PARAMETER LMP = (T + 273) x [36,11 + log(t)]
36
Development and present situation of P92
consumables
100
10
32000 33000 34000 35000 36000 37000 38000 39000
LARSON-MILLER PARAMETER LMP = (T + 273) x [36,11 + log(t)]
37
Development and present situation of P92
consumables
38
Development and present situation of P92
consumables
¢ Conclusion
ALCROMOCORD 92 ( SMAW )
ALCROMO WF 92 ( GTAW )
39