Download as pdf or txt
Download as pdf or txt
You are on page 1of 17

ORIENTTRACK

INSTALLATION MANUAL
MOTORISED CURVED TRACK
PART 1 -TECHNICAL SPECS

09/2020
DISCLAIMER & COPYRIGHT CONTENT
No part of this publication may be duplicated or edited in any form or Disclaimer & copyright.................................................................................................................................................................. 2
Intro...................................................................................................................................................................................................... 3
by any means, including any type of electronic or mechanical method Warranty............................................................................................................................................................................................. 3
without prior written permission from ShowTex. Product description........................................................................................................................................................................ 3
Safety instructions.......................................................................................................................................................................... 3
Max load & distance............................................................................................................................................................... 4
ShowTex NV and its employees are fully aware of their task to provide a reliable edition Technical specifications................................................................................................................................................................ 5
of this document. Nevertheless, they can accept no liability for (the direct or indirect Components............................................................................................................................................................................. 5
consequences of) imperfections that might remain in this edition. The material in this Assembled single-track central overlap......................................................................................................................... 9
Front, top and bottom plan view............................................................................................................................. 9
manual is subject to change without notice.
Side and exploded view............................................................................................................................................12
Assembled double-track central overlap.....................................................................................................................13
All products from the ShowTex Rental range are supposed to be returned in the same state Front, top and bottom plan view...........................................................................................................................13
as they were rented. Please treat our products with care, allowing the next user to enjoy Side and exploded view............................................................................................................................................16
Alternative mounting options........................................................................................................................................17
the products as much as you did. The rented products are internally checked according to Using metric thread.....................................................................................................................................................17
the general rental conditions. Be sure to check our rental guidelines on our website before Installation.......................................................................................................................................................................................18
installing and using this product: Necessary steps.....................................................................................................................................................................18
Necessary tools......................................................................................................................................................................18
How to......................................................................................................................................................................................19
http://www.showtexrental.com/showtex-rental-guidelines. Determine the number of attachment points & the distance between them.......................................19
Secure channel nut......................................................................................................................................................20
Secure track suspension & clamp (single track configuration)..................................................21
Secure track suspension & clamp (double track configuration).................................................21
Insert joiner plates.......................................................................................................................................................22
Install overlap clip (double track configuration)........................................................................22
Install head pulley........................................................................................................................................................22
Prepare & install Rope track drive..........................................................................................................................23
Install control unit (for RTD 1500 & RTD 3100)...........................................................................23
Prepare master/overlap carriers.............................................................................................................................24
Insert runners & master/overlap carriers.............................................................................................................24
Read and understand this user manual before installing and
Install return pully........................................................................................................................................................25
or operating the automatic reveal system. Failure to follow the Install end stops............................................................................................................................................................25
instructions in this document could result in serious injury! Install rope guides.......................................................................................................................................................25
Install limit switches....................................................................................................................................................26
Positioning the limit switches: single-track configuration.........................................................27
As a result of the above warning, any ShowTex product must be installed Positioning the limit switches: double-track configuration.......................................................28
and operated by a qualified technician who has knowledge of its Insert double braided rope......................................................................................................................................29
capabilities as well as its limitations. Secure & tension the double braided rope.........................................................................................................31
Connect limit switches, RTD 1100 unit and remote control.........................................................................32
Connect limit switches, RTD 1100 unit and DMX remote control..............................................................33
Following the guidelines of this manual will reduce the risk of damaging the Connect limit switches, RTD 1500 unit and remote control.........................................................................34
equipment or injuring yourself and the people around you. Damage to the system Connect limit switches, RTD 1500 unit and DMX remote control..............................................................35
Setup the DMX module.............................................................................................................................................36
caused by any other method of installation than the one shown in this manual can Install curtain.................................................................................................................................................................37
only be repaired or fixed at the customer’s expense. Care & maintenance ....................................................................................................................................................................38
Troubleshooting............................................................................................................................................................................38
Contact & support.........................................................................................................................................................................38

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 2


INTRO SAFETY INSTRUCTIONS
Thank you for purchasing a ShowTex product. Do not exceed the maximum carrying capacity of the track and its components
Be sure to check if the capacity of the suspension points corresponds to the
Please take a moment to read this manual before installing or starting to use your weight of the track and the items to be suspended from the track. (see chapters
new curtain track system. It contains important information regarding health and ‘technical specifications’ and ‘max. load & distance’)
safety regulations and will guide you through the installation process safely and will
show you how to use the system without injuring yourself or the people around you. Do not exceed the maximum distance between each suspension point. Provide extra
points in the curtain storage area to support the accumulated weight of the curtain
when gathered together. Be sure to refer to the technical datasheet for more detailed
information. (see chapter ‘max. load & distance’)
WARRANTY
Do not allow any item to be operated or used when in doubt about the safety or good
ShowTex warrants its mechanical/technical products, when delivered in new working order to avoid accidents and injuries. Most accidents are the result of lack of
condition, in original packaging, sold directly and used in normal conditions, are training, carelessness and overconfidence, do not assume anything.
free from any defects in manufacturing, materials and workmanship. The warranty
shall only apply if the mandatory preventive maintenance actions as described in the Do not use this rail system for any other purpose than hanging and moving stage
technical documentation have been executed by skilled people. Warranty starts on curtains or light-weight decorative elements. Only combine this rail system with parts
invoice date for a period of 24 months. and accessories from the ShowTex curtain track range.

Please read the entire warranty declaration on our website www.showtex.com before Disassembly must be carried out under the same conditions and following the same
installing & using this product. steps as assembly but in reverse order. Remove all curtains or other suspended items
before removing tracks from their permanent location. Disconnect all parts before
removing tracks. Never remove in one piece.

PRODUCT DESCRIPTION To prevent electrocution and contact with moving parts, disable the
power supply before carrying out any work on the units.
The Orient Track is a black anodised aluminium track based on the geometry
of the ShowTrack. It has been designed to meet various requirements such RTD units must be installed with a corresponding earth wire of the same section
as: small bendable radius, both outside runners or inside gliders, manual as the power cable. Installation and operation must take place in a dry frost-free
and motor operated for straight and curved track. environment.

Rails are available in straight lengths and corners and curves of customised radii. A sudden unexpected start-up of the system by not disabling the power in both the
The track can be mounted directly to the ceiling or via a channel nut suspended on a standard and RTD units causes a risk to the operator.
threaded rod or a clamp.
Be aware that the motion system keeps moving as long as the power is on. If a
problem occurs, anything in its path can cause damage to the moving curtain until
the master or overlap carriers reach the limit switch or the motor unit is shut down.

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 3


MAX LOAD & DISTANCE

Never exceed the maximum distance and approved loads shown in the drawing and graph on this page.

side of the return pulley side of the motor

max 25 cm max 150 cm max 25 cm

Standard 4 runners or gliders / metre

Provide extra points in the curtain storage area to support the accumulated weight of the curtain when gathered!
Load capacities have been calculated using Safety Factor 2.
Apply the required Safety factor according to the standards of your application.

Point load between 1.5 m Uniformly distributed load


Art. No Description SWL
suspension points between 1.5 m suspension points

Track x 41 kg 44 kg/m
8067 0205 0007 Ball raced runner 8 kg x x
8055 0195 0007 Glider 6 kg x x
8067 0220 0007 Master glider 15 kg x x
8067 0221 0007 Master carrier 25 kg x x

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 4


TECHNICAL SPECIFICATIONS
Curved Track (custom made)

Article code Colour

COMPONENTS Rmin 35 cm
8067 0007 0027 Black

Info Weight
The following components are parts of the rail system.
Min. radius = 35 cm 0.98 kg/m
CAUTION! The components included in your shipment depend on the specific
situation in which you want to use this system.
Joiner Set for Runners
For more technical information, please refer to the technical datasheet. 18 138
Article code Colour
6 120

LEGEND 8067 0040 0007 Black

/m Weight per metre. Info Weight


/p Weight per piece. DIN 916 - M8x10
Set of 2 pieces
/s Weight per set 0.20 kg/set
Steel

OrientTrack Joiner Set for Gliders


18 138
15 Article code Colour Article code Colour
6 120
8067 0001 6007 Black 8067 0040 0017 Black
DIN 916 - M8x10

Info Weight Info Weight

50 Set of 2 pieces
25
Aluminium T6 0.98 kg/m 0.12 kg/set
40 Steel

Curved Track 90° rad 50 cm Channel Nut M8 for OrientTrack


M8

Article code Colour Article code Colour

R 50 cm 8067 0007 0507 Black 8067 9224 0001 Galvanized


14
Info Weight 20 Info Weight
5
90°, R = 50 cm 0.98 kg/piece Steel 0.01 kg/piece

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 5


75 kg Clamp with Channel Nut Overlap Clip
25
Article code Colour Article code Colour
37
50
8067 0680 0007 Black 8067 0696 0007 Black
6
100
Info Weight 125 Info Weight

For 50 mm tube - Aluminium - For double track setup


0.20 kg/piece 0.41 kg/piece
30 SWL 75 kg Steel

35 Curved Track Suspension Bracket 40 End stop


15
Article code Colour Article code Colour
30 82
Ø11 49
8067 0550 0007 Black 8067 0050 0007 Black

12.5 Info Weight Info Weight


6
Ø 8.5
For curved track 26
0.32 kg/piece With 1 S-hook 0.06 kg/piece
50 Steel - SWL 75 kg

Curved Track Suspension Bracket with 75 kg Clamp Glider


Ø18
Article code Colour Article code Colour
119

82 8067 0550 0017 Black 8055 0195 0007 Black


88
Info Weight Info Weight

For curved track Silent - With swivel hook - SWL 6


0.50 kg/piece 0.03 kg/piece
30 SWL 75 kg - Steel kg - POM

20
Ceiling Bracket Ball Raced Runner with Swivel Hook

55 Article code Colour Article code Colour


47
Ø9 4
8067 0110 0007 Black 8067 0205 0007 Black

Info Weight Info Weight


85
30
With swivel hook
Steel 0.09 kg/piece 0.06 kg/piece
38 SWL 8 kg - Nylon

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 6


40 40
Master Glider with Swivel Hook 220
Head Pulley Curved Track
90

Article code Colour Article code Colour

M5 8067 0220 0007 Black 8067 0520 0037 Black

Info Weight Ø 8.5


100 Info Weight

Silent - With swivel hook - SWL 15


25
kg - Steel
0.17 kg/piece Steel 2.42 kg/piece

Master Carrier with Swivel Hook Return Pulley


90
40 Article code Colour
Article code Colour
32
8067 0221 0007 Black 8067 0410 0027 Black
90
Info Weight 127 Info Weight
M5
54
With swivel hook For single, double
0.41 kg/piece and curved track - Steel
1.17 kg/piece
25 Ø7 SWL 25 kg - Steel

Overlap Arm Set Line Pickup


170
195 65
Article code Colour Article code Colour
35
215
8067 0240 0007 Black 8067 0694 0007 Black

13 Info Weight Info Weight


Ø24
25 27
Set of 2 pieces 140
Ø6 0.34 kg/set For double track - Steel 0.20 kg/piece
With 2 S-hooks - Steel 25

50 Curve Master Carrier arm Curve Cord Guide


133
Article code Colour 25 Article code Colour
108
8067 0510 0507 Black 8067 0500 0007 Black
131
Info Weight M5 Info Weight
39 158
41
66
For curved track - Steel 0.29 kg/piece For curved track - Steel 0.42 kg/piece

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 7


135 225 RTD 1100 - 120W with remote Limit switch set RTD 1100-1500
76
Article code Colour Article code Colour
365 32
8050 0713 1107 Black 8067 0770 0000 Black

Info Weight 135 Info Weight


100

Fixed speed 10.0 kg/piece Set of 2 pieces 0.86 kg/set

RTD 1500 - 120W with remote Limit switch set RTD 3000

447 Article code Colour Article code Colour

8050 0713 1507 Black 8067 0770 0000 Black


32

Info Weight Info Weight


135 100
128

350
Variable speed 11.8 kg/piece Set of 2 pieces 0.86 kg/set

RTD 3100 - 370W with remote Ski for Limit switch

Article code Colour 61


Article code Colour
158
468
8050 0741 3657 Black 8067 0770 0007 Black

Info Weight Info Weight


Ø7
24
For motor operation
304 209 Variable speed 38.2 kg/piece 25 0.18 kg/piece
Steel

Double Braided Rope 8 mm

Article code Colour

7530 0308 1007 Black


7530 1308 0027 Black-orange-green

Info Weight

100 m 0.043 kg/m

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 8


ASSEMBLED SINGLE-TRACK CENTRAL OVERLAP

FRONT, TOP AND BOTTOM PLAN VIEW

Front view

C B

C-C B-B

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 9


Top view

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 10


Bottom plan view

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 11


SIDE AND EXPLODED VIEW

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 12


ASSEMBLED DOUBLE-TRACK CENTRAL OVERLAP

FRONT, TOP AND BOTTOM PLAN VIEW

Front view

A
B

A-A ( 1/10 ) B-B ( 1/10 )

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 13


Top view

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 14


Bottom plan view

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 15


SIDE AND EXPLODED VIEW

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 16


ALTERNATIVE MOUNTING OPTIONS

USING METRIC THREAD

M10 x 100 Metric Thread

M10 hex nut

A10 spring washer

M10 x 50 x 3 mm plain washer

M10 hex lock nut

8067 0550 0007 - track suspension

8067 0001 6007 - orient track

SHOWTEX INSTALLATION MANUAL ORIENTTRACK - MOTORISED CURVED TRACK 17

You might also like