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MgF2 SolGel
MgF2 SolGel
MgF2 SolGel
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A R T I C L E I N F O A B S T R A C T
Keywords: A high performance antireflective (AR) should be a thin film with low refractive index, highly transparent,
Antireflective coating economical, and highly durable. In this paper, we present a novel synthesis of hollow Magnesium Fluoride
Hollow (MgF2) nanoparticles, which is used to produce a high performance broadband antireflective coating. A for-
Magnesium fluoride mation–deformation-reformation route has been adopted to synthesize nanoparticles with hexagonal structure
Nanoparticle layer
and cavities, which are crystalline and dispersible in any polar solvent. This facile synthesis route is a major
Broadband
breakthrough to achieve high performance broadband antireflective coating with an average transmittance of
98.3% in the visible range (400–800 nm) and 96.2% in active solar range (300–1500 nm). No significant drop in
the efficiency was observed with antireflective-coated cover glass on the c-Si solar cell, whereas 6–7% efficiency
loss was observed with uncoated glass. This can be a promising approach to develop high performance anti-
reflective dielectric layer, which will enhance the overall performance of photovoltaic and solar thermal systems.
1. Introduction substrate [13]. Liu et al. developed BARCs where zero percentage of
reflectance was observed over a wide range of wavelengths, when the
Broadband Anti-Reflective Coatings (BARCs) is an advanced ap- substrates are etched by using acid mixture but this kind of develop-
proach to develop high transparent thin films to suppress Fresnel re- ment of BARCs required longer duration [3].
flection in broad range of solar spectrum (300−2500 nm). BARCs has Many groups have succeeded in generating mesoporous dielectric
attracted significant research interest, because of its wide range of ap- film, which exhibited high antireflective properties [8,9,12,14–17].
plications such as solar cells, high power lasers, optical coatings, ar- Kuo et al., [17] developed porous polymer films for AR application
chitectural glasses, windscreens and display panels [1–10]. There is a using polystyrene/polyvinylpyrrolidone (PS/PVP) via phase separation
great scope for utilization of BARC'S in the field of solar energy. using dip-coating technique. However, the generation and sustenance
However, AR coatings should have maximum transfer of incident light, of such a periodic mesoporous structure during synthesis and proces-
so that there would be feasible to achieve efficiency [11,12]. sing has been a challenge [18].
Nano metric particle sizes and homogenous pore distribution with a Moreover, MgF2 is widely used for AR coating because of its high
pore size smaller than the wavelength of light (i.e., mesoporosity: optical transparency over wide wavelength, low refractive index, large
2–50 nm) are major requirements for obtaining broadband AR coating. energy bandgap and low optical losses as well. [19–22]. Synthesis of
Refractive index and porosity are related by, MgF2 and its application as AR coating have been extensively studied,
because of its excellent optical properties [23–28]. Apart from material
npc = [(1 − P /100)(n dc 2 − 1) + 1]1/2 (1)
characteristics, different kind of morphologies for the particles such as
npc = [(1-P/100)(ndc −1)+1] Where npc denote the refractive in-
2 1/2
hollow spherical particles, platelets, cubes, prismatic particles, na-
dices of porous and ndc denote densified coatings respectively, while P norods of MgF2 etc., have also attracted greater interests due to their
is the porosity percentage [1]. intriguing structure-induced properties and widespread applications
To achieve broadband anti-reflective coatings, one of the common [29–32]. Current preparation methods for synthesis of magnesium
approaches is to chemically modify the surface of the substrate, which fluoride although shows potential for industrial applications however
reduces the refractions considerably. As this process involves controlled the requirement of high-temperature processing, rigid conditions, spe-
etching (8–40 min) using Hydrofluoric acid (HF) to grade the existing cific and complicated synthetic equipment, use of harmful chemicals
pores and hence can greatly affect the mechanical strength of the creates difficulty in view of safety and environmental regulations in
⁎
Corresponding author.
E-mail address: ssakthivel@arci.res.in (S. Sakthivel).
https://doi.org/10.1016/j.solmat.2017.12.010
Received 14 October 2017; Received in revised form 5 December 2017; Accepted 9 December 2017
0927-0248/ © 2017 Elsevier B.V. All rights reserved.
K. Chandra Sekhar Reddy et al. Solar Energy Materials and Solar Cells 176 (2018) 259–265
industrial applications [33]. Only a few reported the development of 2. Experimental section
antireflective coatings incorporating MgF2 nanoparticles [12,28,33,34],
but these also inferred that creating nanoscale hollow structures in a 2.1. Preparation of Hollow MgF2 nanoparticles
controlled manner is a great challenge [33]. Conventional strategy re-
lies on hard or soft templates. Formation of shell with the target ma- The chemicals required for synthesis of hollow MgF2 nanoparticles
terial on the template followed by removal of the template generates are commercially available. 12.8 g of anhydrous Magnesium Acetate
the hollow structure. However, the preparation of hollow nanoparticle Tetra hydrate (Mg (CH3COO)2 4H2O) was mixed with 60 ml of n-pro-
by such methods are expensive and time consuming process [35]. panol, under vigorous stirring at room temperature. To this mixture,
Preferably, templates free technique which requires the self-assembly of 5 ml of Hydro Fluoric acid (HF −37%, Merck Millipore) is added fol-
the desired material under practical conditions could be a better choice lowed by mechanical stirring for 30 min. After gel formation, 5 ml of
for economic development of hollow nanoparticles. Literature has re- Hydrochloric acid (HCl −37%, Merck Millipore), 2 ml of de-ionized
ported that the formation of hollow microspheres is based on initial water was added to the suspension in turns. The mixture was stirred for
assembly of nano fluorides in presence of crystal size controlling agents an hour. After formation of a transparent solution, the mixer is then
namely Cetyl trimethyl ammonium bromide (CTAB), Polyethlene glycol transferred into Teflon lined stainless steel autoclave which was then
(PEG) using solvothermal and micro emulsion routes [36,37]. Hollow treated at 180 °C by varying time durations of 30 min, 1 h, 2 h, and 4 h,
microspheres of MgF2 were prepared using Magnesium Nitrate (Hollow Nano Particle = HNP-1, HNP-2, HNP-3, HNP-4 respectively)
(MgNO3) as precursor by microwave-assisted ionic liquid solvothermal and gradually cooled (5ᵒC per minute) to room temperature to obtain
method at 150 °C for 30 min [36]. MgF2 nanoparticles. After the autoclave treatment, any residue or im-
Only a few reports are reported on hollow MgF2 nanoparticles in- purities present in the autoclave mixture can be separated by cen-
corporation in AR coating. Cui et al. [38] synthesized hollow MgF2 trifugation, using acetone and 2-butanone and dried under vacuum at
nanoparticles by high heat treatment method, however long duration of 60 °C for 4 h to obtain fine powder of MgF2 nanoparticles have good
the process and low overall transmissivity in the visible range makes it yield (> 80%). The powder thus obtained could be easily dispersed in
unfavorable. Hence, the synthesis of uniform hollow nanoparticles is any polar solvents to prepare the coating solution with high uniformity.
strongly limited. Grosso et al. [39] obtained porous, resistant and semi-
crystalline thin films of magnesium oxyfluoride. They obtained this 2.2. Deposition of MgF2 coating film
through liquid deposition, which is followed by a flash and thermal
treatment of porous magnesium oxyfluoride vesicles using Magnesium The procedure followed for deposition of MgF2 AR thin films is as
acetate and Trifluoroacetic acid. The porosity induced accounts for its follows. High uniform hollow Magnesium fluoride nanoparticles were
ultralow refractive index (n700 nm =1.09). They claimed that the dispersed in 90:10 ratios of ethanol and Isopropoxyethanol (Alfa Aesar)
magnesium oxyfluoride films developed are insensitive to water, which mixer to obtain a low viscous, transparent solution so as to develop
allows for better environmental stability and longer lifetime. On the uniform coatings on pre-treated glass substrates using dip-coating
other hand, hydrophobization is necessary for highly porous silica technique, without any binder/additive being used. After coating,
layers to achieve adequate weather and mechanical stability, whereas substrates were treated at 100 °C for 1hr. It was observed that the film
MgF2 which is hydrophobic material shows relatively high weather showed a high antireflection property (> 98% T in the visible range)
stability [40]. Ding et al. prepared a double layer Broadband antire- even at a low curing temperature (< 80 °C) making it suitable for
flective coating of MgF2 nanocrystals [41]. They generated hollow ve- polymer substrates. This process makes it suitable for temperature
sicles of MgF2 nanocrystals guided by carboxyl groups by time-depen- sensitive substrates like heat sensitive polymers thereby facilitating
dent heat treatment of highly concentrated MgF2 sols for 24 h at 150 °C, other fields of application.
which in turn reduced the refractive index from 1.38 to 1.2. The lack of
wide tunable range of refractive index with ultralow refractive index 2.3. Characterization
limits the optical performance of broadband AR coatings. They high-
lighted the need of fabricating broadband AR coating with the help of The optical transmittance (λ) of glass samples were measured with a
simple sol-gel technique without post treatment to tune the refractive Varian Cary 5000 UV–Vis–NIR spectrophotometer attached with
index. transmittance accessory in the spectral range of 200–3300 nm. Surface
The purpose of present study is to generate crystalline MgF2 nano- morphology of the nanoparticles and Antireflective coating structure
particles with porous structure and to obtain a single layer broadband were characterized by Transmission Electron Microscopy (JEOL JEM-
AR coating with high optical performance and environmental stability. 2100F), Field Emission Scanning Electron Microscopy (Hitachi model
In this connection, we have previously succeeded in generating high S4300SE/N) and X ray diffractions (Bruker AX D8 XRD). High-resolu-
crystalline inkbottle type mesoporous nanoparticle synthesized by a tion images were taken when TEM was operated at 200kv. CuKα is used
deformation-reformation route from coarse commercial MgF2 hydrate as the X-ray source in the XRD equipment. Brunauer, Emmett, and
particles for stable antireflective coating with high optical performance Teller (BET) analysis (11–2370) Gemini, Micromeritics, USA) is used to
[42]. However, the present study describes a novel facile route for the analyze the pore size distribution, pore structure and surface area.
synthesis of hollow MgF2 nanoparticles for Antireflective application. Spectroscopic ellipsometer (J.A. Woollam, USA, Model: M-2000V) is
High optical transparency values were observed i.e. > 98% in the used to measure Film thickness, refractive index and porosity of the
visible range and > 96% over a wide range of wavelengths from visible hollow nanoparticles films.
to NIR and easily tailorable refractive index. Unlike the earlier ap-
proaches, hollow MgF2 nanoparticles by in-situ synthesis of formation- 3. Results and discussion
deformation-reformation route from Magnesium acetate and Hydro
fluoric acid precursors, these nanoparticles are crystalline, uniform and Synthesis of the hollow MgF2 nanoparticles as illustrated in Fig. 1
well dispersed in polar solvents. The main advantage of this method is follows three important steps namely formation of micron size MgF2
that it is a one pot experimental design to develop hollow nanoparticles particles, deformation of micron size particles on reacting with hydro-
without using any template or porous forming chemicals. Particles chloric acid to form MgCl2 and reformation of the particles to generate
synthesized by this route and AR film formation have excellent re- hollow MgF2 nanoparticles in a controlled environment by lyothermal
producibility, facile and greater applicability than any other conven- synthesis. Following the above sequential steps, four different MgF2
tional method of preparation of hollow nanoparticles and their films. hollow nanoparticles (HNP-1, HNP-2, HNP-3 and HNP4), were pre-
pared by only by altering the process duration (i.e. 30 min, 1 h, 2hr and
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K. Chandra Sekhar Reddy et al. Solar Energy Materials and Solar Cells 176 (2018) 259–265
4 h) but by keeping other parameters constant, like amount of pre- diffraction peaks can be readily indexed to a pure tetragonal phase
cursors (Magnesium and Fluorine), HCl/H2O and process temperature which are in good agreement with the standard value of tetragonal
(180 °C). MgF2 (JCPDS card No. 00–041–1443) [44]. The absence of any de-
Structural study of hollow nanoparticles: tectable peak shift or other phase in XRD pattern reveals the simplicity
The two indispensable factors for antireflective properties of MgF2 of the method employed to synthesize pure MgF2 nanoparticles.
AR coatings are (a) thickness and (b) refractive index. Proper tuning of Moreover, to determine pore size distributions and type of pores
these two parameters is in turn dependent on the shape and size of generated, N2 adsorption - desorption isotherms were studied for the
nanoparticles. The present study is focused on understanding the me- selected hollow particle synthesized at 30 min duration (HNP1). Fig. 4
chanism behind the formation of the hollow nanoparticles and the shows typical type IV isotherms which are characteristic of mesoporous
parameters governing the antireflective performance. In contrast to the structure [45,46]. The shape of the hysteresis loop according to IUPAC
earlier work of hollow nanoparticles reported by Ding et al. [41] where is classified as of the H2 type. The average pore diameter of HNP1
the intervention of the carboxyl group guided the MgF2 nanocrystals to hollow nanoparticles was found to be around 4.89 nm. Moreover, it
assemble into hollow vesicle structure. The formation of hollow nano- exhibits an improved uniformity in pore size distribution. The surface
particles by the novel route of formation-deformation-reformation is area of crystalline hollow MgF2 nanoparticles (HNP1) synthesized by
caused by the strong binding tendency of fluoride ions towards alkaline this novel route exhibits a surface area of 102 m2/g which is unusually
earth metals aiding the formation of 3D hollow nanoparticles. Besides, very high when compared to that of the commercially available crys-
driven by the tendency to lower its own surface energy such somewhat talline MgF2 (Aldrich), 0.4 m2/g this is mainly due to mesoporous
self-assembly is a spontaneous process for nanoparticles. Autoclaving at structure of the particles. This observation is consistent with our pre-
180ᵒC leads to complete elimination of acetic acid because of its reac- vious work on inkbottle type mesoporous MgF2 nanoparticles [42] and
tion with the alcohol in the disperse medium to form propyl acetate other reported works of mesoporous MgF2 materials [47,48].
[43]. As put forward by Murata et al. [43], autoclave treatment has The refractive index (η) and the absorption coefficient (k) of the
effect on disperse medium, particle and film, we propose that the high hollow MgF2 nanoparticle layer were determined over a wavelength
temperature and pressure during autoclave process assisted the F- ions range of 300–1500 nm using Spectroscopic Ellipsometry. By fitting the
from reformed HF acid to bridge Mg2+ ions in the newly formed values of ψ and Δ with a non-absorbing Cauchy layer where Δ and ψ
Magnesium Chloride (MgCl2) which consequently resulted in the de- and of the detected signal corresponds to the phase difference between
velopment of the hollow nanoparticles. these two polarization directions and magnitude of the ratio between
TEM / HRTEM study of the particle morphology (Fig. 2a, b, c, d, e the two polarization directions respectively. The refractive index and
and f) reveals that structure of majority particles are hexagonal in shape thickness are computed using an optical model, which is shown in the
with cavities. The range of particle dimensions in width and length Fig. 5. At 25 °C and 40% relative humidity, the refractive index was
were measured to be 3–16 nm × 6–21 nm, 8–24 nm × 9–24 nm, found to be 1.21 at λ = 550 nm when the film thickness was 109 nm
10–24 nm × 12–28 nm and 10–26 nm × 11–30 nm for HNP-1, HNP-2, which is lower than the optimum refractive index value of 1.23 re-
HNP-3 and MNP-4, respectively. The average particle size was esti- quired for zero reflectance on a glass substrate. The hollow structure of
mated to be around 13 nm, 16 nm, 18 and 19 nm for HNP-1, HNP-2, the particles has contributed to such low value of refractive index. The
HNP-3 and HNP-4, respectively. Moreover, the average wall thickness value of absorption coefficient is zero in the ellipsometry spectra, a fact
size of the particles was observed to be 3.2, 2.4, 1.8 and 1.2 nm for which proves that the data depicted in Fig. 5 shows the effects of light
HNP-1, HNP-2, HNP-3 and HNP-4, respectively. It is observed that the scattering phenomena caused by the hollow nanoparticles when light
average dimension of the particle has increased with increase in process falls on the substrate, and no absorption of light has taken place.
duration. However, the particle wall thickness has decreased with in- Compared to HNP1 hollow nanoparticles the other hollow nano-
crease in process duration. A typical Selected Area Electron Diffraction particles (HNP2, HNP3 and HNP4) exhibit a higher RI value due to such
(SAED) pattern of the hollow MgF2 nanoparticles (Fig. 2f) shows reason the layers prepared from other hollow particles transmit little
polycrystalline diffraction ring patterns. According to SAED analysis, lower radiations both in the visible and NIR range. It is mainly due to
Tetragonal crystalline phase of particles is indicated by the diffraction increase in particle size by prolonging process duration which ac-
planes (110), (111), (121), (210), (301). The lattice fringe spacing of cording to Rayleigh scattering explains the high refractive index value
0.362 nm of SAED pattern can also be well indexed to the (110) plane of [1].
the tetragonal structure of MgF2. This is in good agreement with the Ellipsometry using WVASE software is used to estimate the porosity
results obtained from X-ray diffraction analysis (Fig. 3). All the in AR film. These porosity values are in good agreement with the values
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K. Chandra Sekhar Reddy et al. Solar Energy Materials and Solar Cells 176 (2018) 259–265
Fig. 2. TEM and HRTEM images of Hollow MgF2 nanoparticles composite nanoparticles; (a), (b), (c) and (d); TEM micrographs of HNP1, HNP2, HNP3 and HNP4; (e) HR-TEM micrograph
of HNP1; (f) Selected area electron diffraction (SAED) pattern of HNP1.
Fig. 3. XRD pattern of hollow MgF2 nanoparticles as prepared at 180ᵒC for 30 min
(HNP1).
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K. Chandra Sekhar Reddy et al. Solar Energy Materials and Solar Cells 176 (2018) 259–265
Fig. 5. Effect of process duration on the refractive index of single layer AR coating.
Fig. 6. (a) FE-SEM surface morphology, (b) FIB cross-sectional image and (c) AFM surface profile of typical AR film comprising hollow MgF2 nanoparticles (HNP-1).
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