Dokumen - Tips Itacre311 Multiprog Exercises and Solutions Festo PLC Double Side

7/16/2019 ITACR_E311 Multiprog Exercises and Solutions Festo PLC Double Side
Learning system for automation and communications
Programmable Logic Controller
Fundamentals and Applications of

Programmable Logic Controllers
Exercises
Solutions
Festo Didactic
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E311 Fundamentals and Applications of Programmable Logic Controllers
3
Exercise 1
Exercise 1
The YES Function
Problem Description
Actuation of a push button (S1) is to cause a lamp (H1) to

be switched on. The lamp is to be illuminated as long as
the push button is actuated.
• Draw the circuit diagram and assemble the equipment.

•
•
Formulate
You the PLC
can use any program
one or using
all ofMultiProg.
the five languages
available.
Festo Didactic
4
Exercise 1
Electrical Circuit Diagram
5
Solution 1
Solution 1
24V
0V
S1
I 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
24V
PLC
0V
O 0.0 0.1 0.2 0.3
H1
0V
Variables
For Festo PLC
Name Attrib Type Comment
Input0_0 [Input] BOOL Push Button S1

Output0_0 [Output] BOOL Lamp H1
Festo Didactic
6
Solution 1
Ladder Programming
Input0_0 Output0_0
IL Programming
LD Input0_0
ST Output0_0
ST Programming
Output0_0:=Input0_0;
FBD Programming
Input0_ Output0_
0 0
7
Exercise 2
Exercise 2
The NOT Function
Problem Description
A thin wire has been stretched behind a display window,

which breaks if a burglary is attempted. A close circuit is
interrupted as a result of this and a buzzer is sounded. A
normally closed switch is used to simulate the unbroken
wire.

• Formulate the PLC program using MultiProg.
• You can use any one or all of the five languages
available.
Festo Didactic
8
Exercise 2
9
Solution 2
Solution 2
24V
0V
S1
I 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
24V
PLC
0V
O 0.0 0.1 0.2 0.3
H1
0V
Variables
For Festo PLC

Input0_0 [Input] BOOL Sensor S1
Output0_0 [Output] BOOL Siren H1
Festo Didactic
10
Solution 2
Ladder Programming
Input0_ Output0_
0 0
IL Programming
LDN Input0_0
ST Output0_0
ST Programming
Output0_0:= NOT Input0_0;
FBD Programming
Input0_ Output0_
0 0
OR
NOT
Input0_ Output0_
0 0
11
Exercise 3
Exercise 3
The AND Function
Problem Description
A press stamp 1.0 is to advance only if a push button is

actuated and a protective guard is closed. If one of these
conditions is not met, the press tool is to return
immediately.
The position of the closed protective guard B1 is

monitored by a proximity switch B1. The press tool is
advanced or retracted by means of a spring return
solenoid valve (Coil Y1).
• Draw the electrical circuit diagram and Electro-

pneumatic circuit diagram.
• Assemble the equipment.
• Formulate the PLC program using MultiProg
available.
Festo Didactic
12
Exercise 3
Electro-Pneumatic Circuit Diagram
13
Exercise 3
Festo Didactic
14
Solution 3
Solution 3
15
Solution 3
Variables
For Festo PLC
Input0_0 [Input] BOOL Start Switch S1

Input0_1 [Input] BOOL Safety Sensor B1
Output0_0 [Output] BOOL Cylinder Extends Y1
Ladder Programming
Input0_ Input0_ Output0

0 1 _0
IL Programming
LD Input0_0
AND Input0_1
ST Output0_0
ST Programming
Output0_0:= Input0_0 AND Input0_1;
FBD Programming
AN
D
Input0_
0
Input0_ Output0_
1 0
Festo Didactic
16
Exercise 4
Exercise 4
The OR Function
Problem Description
An apartment bell is to ring if bell button S1 at the front

door is pressed or bell button S2 at the apartment door.

•
You can use any one or all of the five languages

available.
17
Exercise 4
Festo Didactic
18
Solution 4
Solution 4
Variables
For Festo PLC

Output0_0 [Output] BOOL Bell H1
19
Solution 4
Ladder Programming
Input0_ Output0_
0 0
LDInput0_
Input0_1
1
OR Input0_2
ST Outuput0
IL Programming
LD Input0_0
OR Input0_1
ST Output0_0
ST Programming
Output0_0:= Input0_0 OR Input0_1;
FBD Programming for Festo PLC
OR
Input0_
I0nput0_ Output0_
1 0
Festo Didactic
20
Exercise 5
Exercise 5
Combination of AND/OR/NOT Functions
Problem Description
A stamping device can be operated from three sides. A

workpiece is inserted via a guide, whereby it touches two
of the three proximity switches B1, B2 and B3. This causes
a pneumatic cylinder 1.0 to extend via a solenoid valve
(Coil Y1), whereby a recess is to be stamped into the
workpiece.
The stamping cycle is to be triggered only if two signal

generators are Typeesses. For reasons of safety the
cylinder must be prevented from advancing, if all three
proximity sensors are contacted.

available.
21
Exercise 5
Festo Didactic
22
Exercise 5
23
Solution 5
Solution 5
Festo Didactic
24
Solution 5
Variables
For Festo PLC
Input0_0 [Input] BOOL Proximity Sensor B1

Flag1 [Internal] BOOL Internal Relay 1
Output0_0 [Output] BOOL Cylinder Extends Y1
Ladder Programming
Input0_ Input0_ Input0_ Output0_

0 1 2 0
Input0_ Input0_ Input0_

0 1 2
Input0_ Input0_ Input0_

0 1 2
25
Solution 5
Instruction List Programming
LD Input0_0
AND Input0_1
ANDN Input0_2
ST Flag1
LD Input0_0
AND Input0_2
ANDN Input0_1
ST Flag2
LD Input0_1
AND Input0_2
ANDN Input0_0
ST Flag3
LD Flag1
OR Flag2
OR Flag3
ST Output0_0
Structured Text Programming
Flag1:= Input0_0 AND Input0_1 AND NOT Input0_2;

Flag2:=Input0_0 AND Input0_2 AND NOT Input0_1;
Flag3:=Input0_1 AND Input0_2 AND NOT Input0_0;
Output0_0:=Flag1 OR Flag2 OR Flag3;
OR
Output0_0:= (Input0_0 AND Input0_1 AND NOT

Input0_2)
OR (Input0_0 AND Input0_2 AND NOT
Festo Didactic
26
Solution 5
FBD Programming
AND
Input0_
0
Input0_
1
Input0_
2
AND OR
Input0_
0
Input0_
1
Input0_ Output0_
2 0
AND
Input0_
I0nput0_
1
Input0_
2
27
Exercise 6
Exercise 6
Logic Control System with Branching.
Problem Description
The control of a bulk material mixing system consists of a

push button (S1) and a selector switch (S2).
Once the appropriate silo has been selected using the

selector switch (S2), pressing the push button (S1) opens
the silo. Use single-solenoid 5/2-way directional control
valves to control both cylinders. The cylinders are
extended in the initial position.

available.
Festo Didactic
28
Exercise 6
29
Exercise 6
Festo Didactic
30
Solution 6
Solution 6
31
Solution 6
Variables
For Festo PLC
Input0_0 [Input] BOOL Start Button S1

Input0_1 [Input] BOOL Selector Switch S2
Cylinder A Retracts
Output0_0 [Output] BOOL
Y1
Cylinder B Retracts
Y2
Ladder Programming
Input0_0 Input0_1 Output0_0
Input0_0 Input0_1 Output0_1
IL Programming
LD Input0_0
ANDN Input0_1
ST Output0_0
LD Input0_0
AND Input0_1
ST Output0_1
Festo Didactic
32
Solution 6
ST Programming
Output0_0:= Input0_0 AND NOT Input0_1;

FBD Programming
AND
Input0_
0
Input0_ Output0_
1 0
AND
Input0_
0
Input0_ Output0_
1 1
33
Solution 6
Festo Didactic
34
Exercise 7
Exercise 7
Setting and Resetting of an Output
Technical Knowledge
Storage operations form part of the elementary PLC

operations and apply in cases where a briefly occurring
signal status is permanently stored. Typical examples of
storage operations are the permanent setting or resetting
of output signals. The standard function blocks SR and RS
are available for the realisation of storage functions.
Function block SR, dominant setting flip-flop
Function block SR contains a dominant setting flip-flop.
The typical behaviour of the SR function block is therefore

as follows:
• A 1-signal at set input S1 sets the flip-flop, i.e. the

value of Q1 becomes 1.
• A 1 signal at reset input R sets the value of Q1 at 0
only if a 0-signal simultaneously applies at the S1
input.
•
If a 1-signal applies both at the S1 and the R input
output Q1 is set.
Function block RS, dominant resetting flip-flop
Function block RS contains a dominant resetting flip-flop.
35
Exercise 7
The behaviour of the block represented is as follows:
•
A 1-signal at reset input R1 sets the value of Q1 to 0,
irrespective of which value applies at input S.
• A 1-signal at set input S sets output Q1 to 1 only if a 0-
signal simultaneously applies at the R1 input.
• If 1-signals apply both at inputs S and R1, output Q1 is
reset.
Problem Description
The drill on a drilling unit is monitored by means of a drill

breakage sensor (B1).
If the drill is broken, the sensor interrupts the circuit. A

buzzer (H1) is to sound in this event. The buzzer can only
be switched off via push button S1.
• Draw the electrical circuit diagram.

•
You can use any one or all of the five languages
available.
Festo Didactic
36
Exercise 7
37
Exercise 7
Festo Didactic
38
Solution 7
Solution 7
Variables
For Festo PLC

Input0_1 [Input] BOOL Sensor B1
Output0_1 [Output] BOOL Buzzer H1
Function or Function
Name Comment
Block
RS_1 RS RS Function Block 1
39
Solution 7
Ladder Diagram
Output0_0
Input0_1
S
Output0_0
Input0_0
IL Programming
LDN Input0_1
S Output0_0
LD Input0_0
R Output0_0
OR
LDN Input0_1
ST RS_1.SET
LD Input0_0
ST RS_1.RESET1
CAL RS_1
LD RS_1.Q1
ST Output0_0
ST Programming
RS_1(SET:=Not Input0_1, RESET1:=

Input0_0);
Output0_0:= RS_1.Q1;
Remember to declare RS_1 in the Variables under

Function Block.
Festo Didactic
40
Solution 7
FBD Programming
RS_1
RS
SET
Input0_
1 RESET1 Q1
Input0_
0 Output0_
0
Using FBD in Ladder Diagrams
RS-1
RS
Input0_1 Output0_0
SET Q1
Input0_0 RESET1
41
Solution 7
Festo Didactic
42
Exercise 8
Exercise 8
Transfer of a Part
Problem Description
Using a double-acting cylinder, a part is to be moved from

one roller track to another. The operation is to be started
using a push button. An acknowledgement signal is
required when the piston is fully extended to ensure that
the part has been transferred. The return stroke is to be
automatic. Use a double solenoid valve.

available.
43
Exercise 8
Festo Didactic
44
Solution 8
Solution 8
B1 B2
Y2
45
Solution 8
Variables
For Festo PLC

Input0_1 [Input] BOOL Cylinder A Back B1
Cylinder A Forward
Input0_2 [Input] BOOL
B2
Output0_0 [Output] BOOL Cylinder A Extends Y1
Cylinder A Retracts
Y2
Ladder Diagram
Output0_0
Input0_0 Input0_1
S
Output0_1
Output0_1
Input0_2
S
Output0_0
IL Programming
LD Input0_0
AND Input0_1
ST Output0_0
LD Input0_2
ST Output0_1
Festo Didactic
46
Solution 8
OR
LD Input0_0
AND Input0_1
S Output0_0
R Output0_1
LD Input0_2
S Output0_1
R Output0_0
ST Programming

Output0_1:= Input0_2;
FBD Programming
AND
Input0_
0
Input0_ Output0_0
1
Input0_ Output0_1
2
OR
RS_1
AND
Input0_0 RS
Input0_1 SET Q1 Output0_0
Input0_2 RESET1
Input0_2 Output0_1
47
Solution 8
Festo Didactic
48
Exercise 9
Exercise 9
Activating a Cylinder
Signal Edges
Technical Knowledge
PLC applications frequently require the detection and

evaluation not of signal itself, but of the point of change of
a signal. These signal changes are described as edges.
Rising (positive)
signal change edges
takes mark
place fromthe
0 toinstant,
1. during which a
Falling (negative) edges mark the instant, during which a

signal change takes place from 1 to 0.
Function block R_TRIG for rising edge detection
This standard function block is used for the detection of a

rising edge.
If a signal change takes place from 0 to 1 at input CLK,

output Q assumes the value 1 during a program cycle.
49
Exercise 9
Function block F_TRIG for falling edge detection
This standard function block is used for the detection of a

falling edge.
If a signal change takes place from 1 to 0 at input CLK,

output Q carries a 1-signal during a program cycle.
Problem Description
A cylinder is actuated by means of a spring-returned

solenoid valve (coil Y1). Two proximity switches signal the
positions "extended" (B2) and "retracted" (B1). Push
button (S1) is used to actuate the cylinder in such a way
that it advances from the retracted end position into the
opposite direction. The cylinder must advance only once
per push
of the button actuation.
cylinder, To trigger
the push button a second
must movement
be released and
actuated afresh.

Festo Didactic
50
Exercise 9
available.
51
Exercise 9
Festo Didactic
52
Solution 9
Solution 9
B1 B2
53
Solution 9
Variables
For Festo PLC

Cylinder A Forward
B2
Output0_0 [Output] BOOL Cylinder Solenoid Y1
Name Comment
Block
R_TRIG_1 R_TRIG Rising Edge 1
RS_1 RS Reset-Set 1
Ladder Diagram
R_TRIG_1
Output0_0
Input0_0 R_TRIG Input0_1
CLK Q
S
Output0_0
Input0_2
R
IL Programming for Festo PLC

LD Input0_0
ST R_TRIG_1.CLK
CAL R_TRIG_1
LD R_TRIG_1.Q
AND Input0_1
S Output0_0
LD R_TRIG_1.Q
AND Input0_2
R Output0_0
Festo Didactic
54
Solution 9
ST Programming
R_TRIG_1(CLK:=Input0_0);
RS_1(SET:=R_TRIG1_1.Q AND
Input0_1,RESET1:=R_TRIG_1.Q AND Input0_2);
FBD Programming
RS_1
AND
Input0_
RS
1 R_TRIG_1
R_TRIG SET
Q1 Output0_
Input0_ CLK Q RESET1 0
0 AND
Input0_
2
55
Solution 9
Festo Didactic
56
Exercise 10
Exercise 10
Bonding of Components
Pulse Timer
Technical Knowledge
A large number of control tasks require the programming

of time. Through IEC61131-3, standard function blocks are
available for timers with different time response.
Timers are available for the realisation of a pulse time

response, a switch-on signal delay and a switch-off signal
delay.
Function block TP, pulse timer
Standard function block TP is a pulse timer
The response of function block TP is as follows:
• Function block TP is started via a short or long signal at

input IN.
• Once the timer has started, a 1-signal applies at output
Q for the time specified at input PT.
• The current timer value (the time, which has elapsed
since the start) is available at output ET.
• The timer can only be started again once it has
expired.
57
Exercise 10
Problem Description
Two components are to be bonded together with the help

of a pneumatic cylinder 1.0. To do this, the bonding
surfaces are pressed together with a defined force for 5
seconds. The time is commenced once the cylinder
advances from its retracted end position (sensor B1).
The cylinder
control valvesis(Y1).
controlled by5 single
Once the secondssolenoid directional
have expired, the
cylinder is to return to the initial position. The bonding
process is started by a push button S1.

available.
Festo Didactic
58
Exercise 10
59
Exercise 10
Festo Didactic
60
Solution 10
Solution 10
B1
61
Solution 10
Variables
For Festo PLC

Name Comment
Block
TP_1 TP Timer Preset 1
Ladder Diagram
TP_1
Input0_0 Input0_1 TP Output0_0
IN Q
T#5s PT ET
IL Programming
LD Input0_0
AND Input0_1
ST TP_1.IN
LD T#5s
ST TP_1.PT
CAL TP_1
LD TP_1.Q
ST Output0_0
Festo Didactic
62
Solution 10
ST Programming
TP_1(IN:=Input0_0 AND Input0_1,PT:= T#5s);

Output0_0:= TP_1.Q;
Input0_ AND TP_1

0 TP
Input0_
1
IN Q Output0_
T#5s 0
PT ET
63
Solution 10
Festo Didactic
64
Exercise 11
Exercise 11
Embossing Device
Switch-on Signal Delay
Technical Knowledge
Function block TON, Switch-on signal delay
The standard function block TON is used to generate a

switch-on signal delay.
The behaviour of function block TON is as follows:
• Function block TON is started by means of a 1-signal at

input IN.
• Upon expiry of the time specified at input PT, output Q
carries a 1-signal. The 1-signal at output Q applies until
the input signal IN reverts to the value 0.
• If the duration of the input signal IN is shorter than the
specified time PT, the value of output Q remains a
constant 0.
• The current timer value (the time, which has elapsed
since the start) is available at output ET.
65
Exercise 11
Problem Description
A workpiece is to be embossed by activating a start

button (S1). In order to ensure that the embossing cycle is
not triggered inadvertently, the embossing cycle is to be
triggered only after 3 seconds have expired. During this
time the start button must be permanently actuated. The
position of the cylinder 1.0 is established by means of the
proximity switches B1 (retracted) and B2 (extended). The
cylinder is controlled by single solenoid directional control

valves (Y1).

available.
Festo Didactic
66
Exercise 11
67
Exercise 11
Festo Didactic
68
Solution 11
Solution 11
B1 B2
69
Solution 11
Variables
For Festo PLC

Cylinder A Forward
B2
Name Function or Function

Block Comment
TON_1 TON Timer Delay On 1
RS_1 RS Reset-Set 1
Ladder Diagram
TON_1
Input0_0 Input0_1 TON Output0_0

IN Q S
T#3s PT ET
Input0_2 Output0_0
Festo Didactic
70
Solution 11
IL Programming
LD Input0_0
AND Input0_1
ST TON_1.IN
LD T#3s
ST TON_1.PT
CAL TON_1
LD TON_1.Q
S Output0_0
LD Input0_2
R Output0_0
ST Programming
TON_1(IN:=Input0_0 AND Input0_1,PT:= T#3s);

RS_1(SET:=TON_1.Q,RESET1:= Input0_2);
TON_1 RS_1
AND
Input0_
TON RS
0
Input0_
1
IN Q SET Q1 Output0_0
T#3s PT ET RESET1
Input0_
2
71
Solution 11
Festo Didactic
72
Exercise 12
Exercise 12
Clamping Device
Switch-off Signal Delay
Technical Knowledge
Function block TOF, switch-off signal delay
The standard function block TOF is used to generate a

switch-off signal delay.
The behaviour response of function block TOF is as

follows:
• Function block TOF is started via a 1-signal at input IN.

Output Q simultaneously receives the value 1.
• After the input signal IN has reverted to the value 0,
the 1 signal continues to be applied at output Q for the
time specified at the PT input and then returns to the
value 0.
73
Exercise 12
Problem Description
A workpiece is to be clamped by activating the start
button S1. When the workpiece is clamped by cylinder
1.0, cylinder 2.0 extends and embosses the workpiece.
Since the workpiece requires time to cool down, it remains
clamped for a period of 3 seconds. This time is started
with the advancing of cylinder 1.0.
Use single solenoid DCV for cylinder 1.0 and double
solenoid DCV for cylinder 2.0.

available.
Festo Didactic
74
Exercise 12
75
Exercise 12
Festo Didactic
76
Solution 12
Solution 12
B1 B2
Variables
77
Solution 12
For Festo PLC

Cylinder A Forward
B2
Input0_3 [Input] BOOL Cylinder B Back B3
Cylinder B Forward
B4
Output0_1 [Output] BOOL Cylinder B Extends Y2
Cylinder B Retracts
Y3
Name Comment
Block
TOF_1 TOF Timer Delay Off 1
RS_1 RS Reset-Set 1
RS_2 RS Reset-Set 2
Festo Didactic
78
Solution 12
Ladder Diagram
TOF_1
Input0_0 Input0_1 Input0_3 TOF Output0_0
IN Q
T#3s PT ET
R_TRIG_1
Input0_2 R_TRIG Input0_3 Output0_1
CLK Q S
Input0_4 Output0_1
Output0_2
Input0_3 Output0_2
79
Solution 12
IL Programming
LD Input0_0
AND Input0_1
AND Input0_3
ST TOF_1.IN
LD T#3s
ST TOF_1.PT
CAL TOF_1
LD TOF_1.Q
ST Output0_0
LD Input0_2
ST R_Trig_1.CLK
CAL R_Trig_1
LD R_Trig_1.Q
AND Input0_3
S Output0_1
LD Input0_4
R Output0_1
S Output0_2
LD Input0_3
R Output0_2
ST Programming
TOF_1 (IN:=Input0_0 AND Input0_1 AND Input0_3,PT:=

T#3s);
Output0_0:= TOF_1.Q;
R_Trig_1 (Input0_2);
RS_1 (SET:=R_Trig_1.Q AND Input0_3,RESET1:=
Input0_4);
= =
Festo Didactic
80
Solution 12
FBD Programming
AND TOF_1
Input0_
0 TOF
Input0_
1
Input0_ IN Q Output0_
3 0
T#3s PT ET
R_TRIG_1
R_TRIG
RS_1
AND
Input0_ CLK Q RS
2
Input0_ SET Q1 Output0_
3 1
Input0_ RESET1
4
RS_2
RS
Input0_ SET Q1 Output0_

0 2
Input0_ RESET1
1
81
Solution 12
Festo Didactic
82
Exercise 13
Exercise 13
Bending Device with Counter
Counters
Technical Background
Function block CTU, incremental counter
Function block CTU realises an incremental counter. Its

interface is defined by means of three input and two
output parameters.
The characteristic behaviour of an incremental counter is

as follows:
• A 1-signal at reset input R sets the current counter

status CV at 0.
• Thereafter, the value CV of the counter is increased by
1 with each rising edge at input CU.
• A 1-signal applies at output Q as soon as the current
value CV is equal or greater than the preselect value
PV. Output Q carries a 0-signal as long as current
counter status CV is less than the preselect value PV.
Function block CTD, Decremental counter
Function block CTD being a decremental counter is

counterpart to function block CTU.
83
Exercise 13
The behaviour of a decremental counter is as follows:
• A 1-signal at the LD input sets the current counter

status CV equal to the preselect value PV.
• Each rising edge at the CD input decreases the current
counter status CV by 1.
• Output Q carries a 0-signal as long as the current
counter status CV is greater than 0. Only if the current
value is less or equal to 0, does a 1-signal apply at
output Q.
Problem Description
A double-acting cylinder is used for a bending process and

is to operate for 5 continuous cycle and then stop. The
cycle is started by a push button. The cylinder is
controlled via single solenoid valves.

• Use the Ladder or FBD language.
Festo Didactic
84
Exercise 13
85
Exercise 13
Festo Didactic
86
Solution 13
Solution 13
B1 B2
87
Solution 13
Variables
For Festo PLC

Cylinder A Forward
B2
Name Comment
Block
CTU_1 CTU Counter Up 1
RS_1 RS Reset-Set 1
RS_2 RS Reset-Set 2
Festo Didactic
88
Solution 13
Ladder Diagram
Input0_0 Flag1
Input0_1 Flag1 Output0_0
R_TRIG_1
Input0_2 R_TRIG Output0_0
CLK Q R
R_TRIG_2 CTU_1
Input0_2 R_TRIG CTU Flag2

CLK Q CU Q
Flag2 RESET
CV
5 PV
Flag2 Flag1
89
Solution 13
IL Programming
LD Input0_0
S Flag1
LD Input0_1
AND Flag1
S Output0_0
LD Input0_2
ST R_TRIG_1.CLK
CAL R_TRIG_1
LD R_TRIG_1.Q
R Output0_0
LD Input0_2
ST R_TRIG_2.CLK
CAL R_TRIG_2
LD R_TRIG_2.Q
ST CTU_1.CU
LD Flag2
ST CTU_1.Reset
LD 5
ST CTU_1.PV
CAL CTU_1
LD CTU_1.Q
ST Flag2
LD Flag2
R Fla 1
Festo Didactic
90
Solution 13
ST Programming
RS_1 (SET:=Input0_0,RESET1:= Flag2);

RS_2 (SET:=Input0_1 AND
Flag1,RESET1:=R_TRIG_1.Q);
CTU_1 (CU:=R_TRIG_2.Q,RESET:= Flag2,PV:= 5);
Flag1:= RS_1.Q1;
Fla 2:= CTU 1.
Function Block Diagram
RS_1
RS
Input0_ SET Q1 Flag1

0
Flag2 RESET1
AND
RS_2
Input0_
RS
1
Flag1
R_TRIG_1 SET Q1 Output0_
R_TRIG RESET1
0
Input0_ CLK Q
2
CTU_1
R_TRIG_2 CTU
R_TRIG
Input0_ CLK Q CU
2 Q Flag2
Flag2 RESET
PV CV
5
91
Solution 13
Festo Didactic
92
Exercise 14
Exercise 14
Lifting Device for Packages
Linear Sequence
Technical Knowledge
Sequence control systems
Sequence control systems describe processes, which

proceed in several clearly separated steps.
The transition from one step to the next is dependent on

the process statuses. It is possible for the process to be
branched into partial processes in relation to the process
statuses established.
The program of a sequence control system must therefore

fulfill three basic exercises:
93
Exercise 14
Steps of a sequential function chart
2
1 Initial Step
Transition Step
1
2 Action Step
Transition Step
2
3 Action Step
Transition Step
3
4 Action Step
Transition Step
4
Example of double divergence and convergence.
1 Initialize
Run
1
2 Process1 101 Process2
End of Process 1 End of Process 2

2 101
3 Wait for Process 2 102 Wait for Process 2
true
3
1
Festo Didactic
94
Exercise 14
Note that if it is an “OR” logic, the line would be a single

line.
Problem Description
A roller conveyor is monitored by proximity switch B1 as

to whether a package is present. If a package is present,
the package is picked up by a Cylinder 1.0 (Lifting
cylinder) and then transferred to another conveyor by
means of Cylinder 2.0 (Transfer cylinder).
Cylinder
The 1.0 isare
cylinders to retract first,
retracted andfollowed by Cylinder
advanced by means2.0.
of
solenoid valves (Coil Y1 and Y2). The cylinder positions are
monitored by means of proximity switches B2 to B5.
On the feed side, packages have been arranged in such a

way that they reach the lifting devices individually.

• You can use all the programming languages but should
try the Sequential Function Chart.
95
Exercise 14
Festo Didactic
96
Exercise 14
97
Solution 14
Solution 14
B1 B2 B3 B4
Festo Didactic
98
Solution 14
Variables
For Festo PLC

Cylinder A Forward
B3
Cylinder B Forward
B5
Output0_0 [Output] BOOL Cylinder A Solenoid
Y1
Cylinder B Solenoid
Y2
Name Function or Function Comment

Block
SR_1 SR Set-Reset 1
SR_2 SR Set-Reset 2
SR_3 SR Set-Reset 3
SR_4 SR Set-Reset 4
SR_5 SR Set-Reset 5
SR_6 SR Set-Reset 6
SR_7 SR Set-Reset 7
99
Solution 14
Ladder Diagram
Input0_0 Flag5 Flag1
Flag1
Flag2
Flag3
Flag4
Flag1 Flag3 Output0_0
Festo Didactic
100
Solution 14
Ladder with Function Blocks
SR_1
RS
Input0_1 Input0_3 Flag1
SET1 Q1
RESET
Flag2
SR_2
RS
Flag1 Input0_0 Flag2
SET1 Q1
RESET
Flag3
SR_3
RS
Flag1 Flag2 Input0_2 Flag3
SET1 Q1
RESET
Flag4
SR_4
RS
SET1 Q1
RESET
Flag5
SR_5
RS
SET1 Q1
RESET
Flag1
101
Solution 14
SR_6
RS
Flag2 Output0_0
SET1 Q1
RESET
Flag4
SR_7
RS
Flag3 Output0_1
SET1 Q1
RESET
Flag5
Structured Text
SR_1 (SET1:=Input0_1 AND Input0_3, RESET:=Flag2);

Flag1:=SR_1.Q1;
SR_2 (SET1:=Input0_0 AND Flag1, RESET:=Flag3);

Flag2:=SR_2.Q1;
SR_3 (SET1:=Input0_2 AND Flag2 AND NOT Flag1,

RESET:=Flag4);
Flag3:=SR_3.Q1;

RESET:=Flag5);
Flag4:=SR_4.Q1;

RESET:=Flag1);
Flag5:=SR_5.Q1;
Festo Didactic
SR_6 (SET1:=Flag2, RESET:=Flag4);

Output0_0:=SR_6.Q1;
Output0_1:=SR_7.Q1;
102
Solution 14
Function Block Diagram
SR_1
AND
SR
Input0_
1 SET1 Q1 Flag1
Input0_
3
Flag2 RESET
SR_2
AND
SR
Flag1
Input0_ SET1 Q1 Flag2
0
Flag3 RESET
SR_3
Flag1 AND
SR
Flag2
2
Flag4 RESET
AND SR_4
Flag2
SR
Flag3
4
Flag5 RESET
SR_5
Flag3 AND
SR
Flag4
1
Flag1 RESET
103
Solution 14
SR_6
SR
Flag2 SET1 Q1 Output0_0
Flag4 RESET
SR_7
SR
Flag3 SET1 Q1 Output0_1
Flag5 RESET
Instruction List
LD Input0_1
AND Input0_3
ST SR_1.SET1
LD Flag2
ST SR_1.RESET
CAL SR_1
LD SR_1.Q1
ST Flag1
LD Input0_0
AND Flag1
ST SR_2.SET1
LD Flag3
ST SR_2.RESET
CAL SR_2
LD SR_2.Q1
ST Flag2
Festo Didactic
104
Solution 14
LD Input0_2
ANDN Flag1
AND Flag2
ST SR_3.SET1
LD Flag4
ST SR_3.RESET
CAL SR_3
LD SR_3.Q1
ST Flag3
LD Input0_4
ANDN Flag2
AND Flag3
ST SR_4.SET1
LD Flag5
ST SR_4.RESET
CAL SR_4
LD SR_4.Q1
ST Flag4
LD Input0_1
ANDN Flag3
AND Flag4
ST SR_5.SET1
LD Flag1
ST SR_5.RESET
CAL SR_5
LD SR_5.Q1
ST Flag5
LD Flag2
ST SR_6.SET1
LD Flag4
ST SR_6.RESET
CAL SR_6
ST Output0_0
LD Flag3
ST SR_7.SET1
LD Flag5 E311 Fundamentals and Applications of Programmable Logic Controllers
ST SR_7.RESET
CAL SR_7
ST Output0_1
105
Solution 14
Sequential Function Chart for Festo PLC
Sequential Function Chart
S001 R Output0_0
R Output0_1
Input0_0
S002 S Output0_0
Input0_2
S003 S Output0_1
Input0_4
S004 R Output0_0
Input0_1
S005 R Output0_1
Input0_3
Festo Didactic
106
Solution 14
107
Exercise 15
Exercise 15
Distributing Device for Boxes
Problem Description
Metal strips are placed manually in a fixture. Cylinder 1.0

clamps the metal strip when a push button is pressed.
Cylinder 2.0 starts the bend and retracts. Cylinder 3.0
completes the bending operation. After Cylinder 3.0 has
returned to its initial position, Cylinder 1.0 releases the
part.
Sequence abbreviation: A+ B+ B- C+ C- A-
Reed switches sense cylinder positions.

• You should use either the Ladder Diagram or the
Sequential Function Chart.
Festo Didactic
108
Exercise 15
109
Solution 15
Solution 15
For Festo PLC

Cylinder A Forward
B3
Cylinder B Forward
B5
Input0_5 [Input] BOOL Cylinder C Back B6
Cylinder C Forward
B7
Cylinder A Solenoid
Y1
Cylinder B Solenoid
Y2
Cylinder C Solenoid
Y3
Festo Didactic
110
Solution 15
Ladder Diagram
Flag1
Flag2
Flag3
Flag4
Flag5
111
Solution 15
Flag6
Festo Didactic
112
Solution 15
Sequential Function Chart
S001 R Output0_0
R Output0_1
Input0_0
R Output0_2
S002 S Output0_0
Input0_2
S003 S Output0_1
Input0_4
S004 R Output0_1
Input0_3
S005 S Output0_2
Input0_6
S006 R Output0_2
Input0_5
S007 R Output0_0
Input0_1
113
Solution 15

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7/16/2019 ITACR_E311 Multiprog Exercises and Solutions Festo PLC Double Side

Learning system for automation and communications

Programmable Logic Controller

Fundamentals and Applications of

E311 Fundamentals and Applications of Programmable Logic Controllers

The YES Function

Actuation of a push button (S1) is to cause a lamp (H1) to

• Draw the circuit diagram and assemble the equipment.

Electrical Circuit Diagram

E311 Fundamentals and Applications of Programmable Logic Controllers

I 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

O 0.0 0.1 0.2 0.3

For Festo PLC

Name Attrib Type Comment

Input0_0 [Input] BOOL Push Button S1

E311 Fundamentals and Applications of Programmable Logic Controllers

The NOT Function

A thin wire has been stretched behind a display window,

• Draw the circuit diagram and assemble the equipment.

Electrical Circuit Diagram

E311 Fundamentals and Applications of Programmable Logic Controllers

I 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

O 0.0 0.1 0.2 0.3

For Festo PLC

Name Attrib Type Comment

Output0_0:= NOT Input0_0;

E311 Fundamentals and Applications of Programmable Logic Controllers

The AND Function

A press stamp 1.0 is to advance only if a push button is

The position of the closed protective guard B1 is

• Draw the electrical circuit diagram and Electro-

Electro-Pneumatic Circuit Diagram

Electrical Circuit Diagram

E311 Fundamentals and Applications of Programmable Logic Controllers

Electrical Circuit Diagram

E311 Fundamentals and Applications of Programmable Logic Controllers

For Festo PLC

Name Attrib Type Comment

Input0_0 [Input] BOOL Start Switch S1

Input0_ Input0_ Output0

Output0_0:= Input0_0 AND Input0_1;

An apartment bell is to ring if bell button S1 at the front

• Draw the circuit diagram and assemble the equipment.

You can use any one or all of the five languages

E311 Fundamentals and Applications of Programmable Logic Controllers

Electrical Circuit Diagram

For Festo PLC

Name Attrib Type Comment

Input0_0 [Input] BOOL Push Button S1

E311 Fundamentals and Applications of Programmable Logic Controllers

Output0_0:= Input0_0 OR Input0_1;

FBD Programming for Festo PLC

Combination of AND/OR/NOT Functions

A stamping device can be operated from three sides. A

The stamping cycle is to be triggered only if two signal

• Draw the electrical circuit diagram and Electro-

E311 Fundamentals and Applications of Programmable Logic Controllers