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  • Part To Scrap Before Plate For Month: March Date: 1 - 15 March

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    AmirHakimRusli
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    The document is a report from Malaysian Die-Casting Industries Sdn Bhd's Plating Department summarizing rejected parts before plating for the month of March. It lists the total rejected quantities and breaks them down by cause, including machining defects, casting/secondary defects, plating defects, supplier defects, and other issues. Fadhil prepared the report which was approved by an unnamed person.

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    Original Title

    MONTHLY SCRAP - 03 MARCH

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    The document is a report from Malaysian Die-Casting Industries Sdn Bhd's Plating Department summarizing rejected parts before plating for the month of March. It lists the total rejected quantities and breaks them down by cause, including machining defects, casting/secondary defects, plating defects, supplier defects, and other issues. Fadhil prepared the report which was approved by an unnamed person.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    3 views2 pages

    Part To Scrap Before Plate For Month: March Date: 1 - 15 March

    Uploaded by

    AmirHakimRusli
    The document is a report from Malaysian Die-Casting Industries Sdn Bhd's Plating Department summarizing rejected parts before plating for the month of March. It lists the total rejected quantities and breaks them down by cause, including machining defects, casting/secondary defects, plating defects, supplier defects, and other issues. Fadhil prepared the report which was approved by an unnamed person.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    of 2

    MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

    PLATING DEPARTMENT Prepared Approved by

    PART TO SCRAP BEFORE PLATE FOR MONTH: MARCH Fadhil

    DATE : 1 - 15 MARCH

    TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

    Pl thickness U/S (SP)


    Old part (change rev)
    Dimension O/S (SP)

    Plating Deposit (SP)

    Plating Peel off (SP)


    Casting Incomplete

    Dimension damage
    Blow hole/ Porosity

    Dowel pin Damage

    Plating blister (SP)


    TOTAL TOTAL

    Paint peel off (SP)


    Over rework (MP)

    Paint blister (SP)


    Roughness (SP)
    Mach Step (SP)
    NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

    Scratches (SP)
    Heat Trap (SP)

    Corrosion (SP)
    Casting blister

    EJ Pin Depth
    Mach Sec/ Cast Plating Painting

    Paint Peel off


    Over Rework

    Rail Damage

    Over etching
    CHECK SCRAP

    Over rework

    M3 Damage

    M7 Damage

    Paint blister
    Rough (SP)
    Dim O/size

    Over spray
    Lamination

    Sink Mark
    Cold flow
    Test Cut

    Test Cut
    Dim NG
    Chip off

    Chip off

    Chip off
    Dented

    Dented

    Dented

    Dented
    Shirnk

    Crack
    Bent
    1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    2 Filter Body 0292315 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    3 Filter Body 0292318 936 0 3 0 0 0.00 0.32 0.00 0.00 2 1 3
    4 Ge House 0292398 2123 1 2 0 0 0.05 0.09 0.00 0.00 1 2 3
    5 Ge House 0292427 1423 20 12 7 0 1.41 0.84 0.49 0.00 17 3 3 3 1 5 7 39
    6 Bandpass 0292516 2571 23 3 72 0 0.89 0.12 2.80 0.00 17 4 1 1 1 2 72 98
    7 Bandpass 0292517 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    8 Housing 0292401 307 0 0 13 0 0.00 0.00 4.23 0.00 13 13
    9 Housing 0292407 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    10 Housing 0292477 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    12 Deckel Cover 0292373 186 5 6 0 0 2.69 3.23 0.00 0.00 5 5 1 11
    13 RF Cover 0292426 1182 6 16 0 0 0.51 1.35 0.00 0.00 2 4 14 2 22
    14 RF Cover 0292391 19 0 2 0 0 0.00 10.53 0.00 0.00 2 2
    15 Filter LTE RF405693 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    19 Shield Case 20282 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    20 Shield Case 20283 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    21 Shield Case 20284 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    22 Shield Case 20291 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    23 Shield Case 20392 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    24 Shield Case 20293 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    25 Shield Case 20294 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    27 Case Shield 20146 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    28 Case Shield 20161 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    29 Case Shield 20162 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    30 Case Shield 20111 325 0 2 0 0 0.00 0.62 0.00 0.00 1 1 2
    31 Case Shield 20112 329 2 23 0 0 0.61 6.99 0.00 0.00 2 13 8 1 1 25
    32 Case Shield 20121 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    33 Case Shield 20122 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    35 Shield Case 20582 1125 0 2 0 0 0.00 0.18 0.00 0.00 1 1 2
    36 Shield Case 20592 978 2 10 0 0 0.20 1.02 0.00 0.00 2 9 1 12
    TOTAL QUANTITY 11504 59 81 92 0 0.51 0.70 0.80 0.00
    TOTAL 232

    TOTAL REJECTION : 2.01 %


    MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
    PLATING DEPARTMENT Prepared Approved by

    PART TO SCRAP BEFORE PLATE FOR MONTH: MARCH Fadhil

    DATE : 16 - 31 MARCH

    TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

    Pl thickness U/S (SP)


    Old part (change rev)
    Dimension O/S (SP)

    Plating Deposit (SP)

    Plating Peel off (SP)


    Dimension damage
    Casting Incomplete
    Blow hole/ Porosity

    Dowel pin Damage

    Plating blister (SP)


    TOTAL TOTAL

    Paint peel off (SP)


    Over rework (MP)

    Paint blister (SP)


    Roughness (SP)
    Mach Step (SP)
    NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

    Heat Trap (SP)

    Scratches (SP)
    Corrosion (SP)
    Casting blister

    EJ Pin Depth
    Mach Sec/ Cast Plating Painting

    Paint Peel off


    Over Rework

    Rail Damage
    Mach Off Set

    Over etching
    CHECK SCRAP

    M3 Damage

    M7 Damage
    Over rework

    Rough (SP)

    Paint blister
    Lamination
    Dim O/size

    Over spray
    Sink Mark
    Cold flow
    Test Cut

    Test Cut
    Dim NG
    Chip off

    Chip off

    Chip off
    Dented

    Dented

    Dented

    Dented
    Shirnk

    Crack
    Bent
    1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    2 Filter Body 0292315 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    3 Filter Body 0292318 1193 0 3 0 0 0.00 0.25 0.00 0.00 2 1 3
    4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    5 Ge House 0292427 1239 15 20 3 0 1.21 1.61 0.24 0.00 10 1 4 5 2 1 2 10 3 38
    6 Bandpass 0292516 3762 49 38 0 0 1.30 1.01 0.00 0.00 48 1 37 1 87
    7 Bandpass 0292517 13 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 13 13
    8 Housing 0292401 560 1 10 0 0 0.18 1.79 0.00 0.00 1 10 11
    9 Housing 0292407 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    10 Housing 0292477 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    12 Deckel Cover 0292373 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    13 RF Cover 0292426 152 0 3 0 0 0.00 1.97 0.00 0.00 3 3
    14 RF Cover 0292391 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    15 Filter LTE RF405693 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    19 Shield Case 20282 41 0 10 0 0 0.00 24.39 0.00 0.00 8 2 10
    20 Shield Case 20283 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    21 Shield Case 20284 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    22 Shield Case 20291 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    23 Shield Case 20392 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    24 Shield Case 20293 547 0 6 0 0 0.00 1.10 0.00 0.00 2 1 1 2 6
    25 Shield Case 20294 0 1 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 1
    26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    27 Case Shield 20146 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    28 Case Shield 20161 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    29 Case Shield 20162 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    30 Case Shield 20111 0 1 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 1
    31 Case Shield 20112 264 0 5 0 0 0.00 1.89 0.00 0.00 5 5
    32 Case Shield 20121 171 0 64 0 0 0.00 37.43 0.00 0.00 64 64
    33 Case Shield 20122 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    35 Shield Case 20582 412 0 38 0 0 0.00 9.22 0.00 0.00 13 1 1 23 38
    36 Shield Case 20592 1748 0 56 0 0 0.00 3.20 0.00 0.00 25 16 3 12 56
    TOTAL QUANTITY 10089 78 255 3 0 0.77 2.53 0.03 0.00
    TOTAL 336

    TOTAL REJECTION : 3.33 %

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